Kongskilde Compact Unit User manual

Compact Unit CUC
All-in-one trim handler
Manual
Gebrauchsanweisung
Manuel utilisateur
Manual del operador
Instrukcja użytkowania
Brugsanvisning

2
123 4
1. Stop
2. Start
3. Setpoint down (decrease performance)
4. Setpoint up (increase performance)
Material and conveying air
inlet (screen pipe)
Silenced outlet of
conveying air
Material outlet
Material compression
adjustment
Control (behind
doors and cover)
Filters
(behind doors)
Piston mechanism
(behind doors and
cover)
Bottom frame
Lid for
material
outlet
Model plate
Operators panel
and main switch
Safety
switch

3
EN
This manual applies to the Kongskilde Compact Unit
all-in-one trim handler.
The target group for this manual are operators, (electri-
cal) installers as well as maintenance and service sta󰀨.
Description:
The product is a trim handler designed to suck up cut
strips of paper and plastic / metal foil, and compact the
strips. Recommended material thickness is 8 - 150µm.
The compressed material is pressed out through the
outlet, and can then be pushed into bags or fall into a
container. The conveying air is cleaned in a built-in lter
system, and is sent puried out of the trim handler.
In order to achieve correct suction of material and pre-
vent blockage of material in the trim handler, it is im-
portant that both the pipework and the screen pipe are
adapted to the given installation. The screen pipe can
therefore be replaced to adapt the Compact Unit to the
installation (see section "Operation").
The trim handler is powered by a built-in blower that
creates the conveying air, and an electric gear motor
that creates the compression of the material via a pis-
ton.
The trim handler is designed to be easily moved using
a pallet lifter or forklift, and can easily be connected to
the piping with a quick clamp at the top of the trim han-
dler.
Operation of the trim handler takes place on the front,
where it can be started and stopped, blower speed
adjusted, and the status of lter changes etc. read.
The trim handler is not designed for moist, sticky or
hard materials.
Warning notes:
Avoid accidents by always following the safety regula-
tions stated in the user manual and on the trim handler.
The trim handler must be mounted in a closed pipe
system, with no access for people to moving parts.
There is a risk of damage to the trim handler if foreign
bodies of a certain size are sucked up / dropped into
the pipe system.
Lack of supervision of the trim handler can lead to wear
and tear of vital parts, see section "Service and mainte-
nance".
The installation and fastening must be carried out in
accordance with regulations (see section "Installation"),
otherwise the stability will deteriorate and the wear and
tear will increase.
Make sure all covers and doors are in place and prop-
erly secured during operation.
Always disconnect power and pressurized air to the
trim handler prior to repair and maintenance. The
main switch must be switched o󰀨 and locked to en-
sure the trim handler cannot be started by mistake.
Ensure that there are safe access routes that can be
used for repair and maintenance of the trim handler.
The working area around the trim handler should be
clear and trip free so that there is no risk of falling ac-
cidents.
Ensure su󰀩cient lighting conditions for safe operation
of the trim handler.
Be careful not to tear or pinch ngers when opening the
material outlet cover.
If any abnormal vibrations or noise are observed, the
trim handler must be stopped immediately, and quali-
ed assistance must be called.
Use eye protection when working close to the air outlet
of the blower. In case of small particles in the conveyed
material, these might be blown from the air outlet of the
blower, causing eye damage.
Make sure that the trim handler stands on a stable,
level surface so that it is secured against falling and
tipping over.
Be careful not to get ngers or hands pinched when
opening or closing the doors, or the outlet lid. Also be
aware that there is a risk of pinching ngers if a hand is
put into the material outlet, in e.g. removal of blocked
material. Be aware of the risk of crushing around the
piston mechanism when the cover is removed.
Also be careful when handling the output lid, as it is
heavy.
The trim handler's blower speed can be set steplessly
using the operator panel. In order not to overload the
blower and motor, the speed cannot be set higher than
what the blower is designed for. It is not permitted to
modify the electrical equipment to increase the blower´s
maximum speed.
The trim handler is designed so that it is not possible to
come into contact with rotating parts during normal op-
eration. However, be aware that if guards are removed
and stop switches are short-circuited and the trim han-
dler is started, there is risk of personal injury.
Warning signs:
Avoid accidents by always following the safety instruc-
tions which are specied in the manual and on the
blower.
Warning labels with symbols without text are located on
the blower. The meaning of the symbols is explained
below. If a warning label gets damaged, and is no long-
er legible, it must be replaced. New labels are available
in the spare parts list.

4
Electrical installation:
Power must be connected by an authorized electrical
installer. All electrical installations must be carried out in
accordance with applicable local legislation. Check that
the electrical supply on site matches the specications
of the trim handler.
When connecting the trim handler, do the following:
1. The supply cable is led to the trim handler
2. Open the doors at the material exit and remove the
cover over the control
3. Guide the supply cable through the top of the trim
handler, through the cable gland
4. Connect the cable to the terminal block
5. Tighten the cable gland on the top of the trim han-
dler. If desired, the cable can be further relieved
with a cable tie in the T-track above the terminal
block
6. Ret the cover over the control and close the doors
Fuse: 16A - 3x400V 50Hz
If an HPFI residual current relay is required on the
power supply to the CPU, it must be a 300mA type B
relay, since the control contains built-in frequency con-
verters.
Read the user manual carefully and
pay attention to the warning texts in
the user manual and on the trim han-
dler.
Always disconnect the power to the
trim handler before repair and main-
tenance and ensure that it cannot be
started by mistake.
Never put your hand into the outlet of
the trim handler while it is in opera-
tion.
Installation:
The trim handler is delivered ready for use from the fac-
tory, and only needs to be connected to the electricity
supply, pressurized air and piping on the blower inlet,
and have bags tted.
If the trim handler has to be moved, a forklift truck, pal-
let jack or similar device shall be used to lift under the
bottom frame of the trim handler, at the end where the
lters lters are mounted (opposite the material outlet).
The forks shall be approximately 1.100 mm or more.
It is important that the trim handler is set level, other-
wise the doors cannot close correctly. Adjustment can
be made on the 4 machine shoes under the trim
handler's bottom frame.
Weight, see back of manual.
L1 L2 L3

5
Circuit breaker for PLC and operator panel
The PLC and operator panel are powered by a 24V DC
power supply. This power supply is protected by a cir-
cuit breaker that is supplied switched on, but can trip in
case of overload.
The compressed air connection is made by tting a ¼"
nipple with external thread and connecting the air hose
to it.
Flap for adjustment
of compression
Piston for compression
of material
Blower for conveying air
Gear motor
for piston
mechanism
Main lter
Pre-lter
Filter door
Cover for piston
mechanism
Valve ap
Material
compression
adjustment
Main switch
Pins for material retaining
Retainer pin sensor
Synchronisation
sensor
Screen pipe

6
If a fault occurs in the frequency converter, this icon in the top left corner
will ash, changing from black to red. The error messages are sent from
the frequency converter control directly to the operator panel.
By pressing the icon, it is possible to read and reset the fault by pressing
Reset Faults. This can only be done as user Admin, and only if the fault
can be corrected by resetting.
The Frequency converter error eld will display faults that would normally
cause a shutdown, such as overheating of the motor or converter.
The Frequency converter warning eld will display errors that would not
normally cause a shutdown, such as a temperature increase above the al-
lowed temperature on the motor or converter.
If the eld to the right of "Com faults" turns red, there is a communication
fault between the PLC and the connected components.
If the eld to the right of "Frequency converter faults" turns red, there is a
fault on one of the motors, or possibly on a converter.
Filter alarm is shown in yellow to indicate that the alarm does not cause the
compactor to stop.
Exit the menu with Return and return to the main display.
Trim handler model
Stop Start Setpoint down Setpoint up
Software version
Operating status:
Lights green - trim handler is
operating
Flashing green - trim handler
has not yet reached set point
Red - trim handler has
stopped
Yellow with lter icon - one or
both lters are clogged
MAIN DISPLAY
Fault menu
Fault menu
Setpoints status
Shortcut to overview screen
for user with "Admin" rights
Settings menu
Local / remote control
Cleaning function*
*: Cleaning function that closes the valve ap to maintain a constant suction down to the compactor pipe. As long
as the button is pressed, the ap remains closed. This may remove a plug of material that has accumulated in the
material pipe above the piston. The material feed to the trim handler should be stopped before using this function.
The main display is accessible to all users and is not provided with any language dependent texts.
123 4
Setpoints

7
Setting up the trim handler
(via the operator panel):
The trim handler can be set up for the desired operating
mode after installation and electrical connection. This is
done on the operator panel.
If you experience problems with ngertip operation, you
may use the eraser at the end of a pencil.
The operator panel touch sound can be switched on
and o󰀨 during startup - Settings - Sounds.
Operation and setup of the trim handler is protected
with 2 levels of users. To log in as Admin, do the follow-
ing:
• Press the Settings menu
• Log in as Admin
• Press the Settings menu
1. Operator - is not password protected and will be
anyone who has access to the trim handler.
2. Admin - is password protected.
Admin sets up the operating mode of the trim handler,
including:
• rpm % (of max. performance)
• conguration of the trim handler's analogue inputs
The screens are displayed with a dark blue border
when logged in as Admin.
Normally Admin will only be used during the installation
of the trim handler.
For Local control, the trim handler can be started and
stopped with control buttons 1 and 2, and the setpoint
adjusted with buttons 3 and 4.
NB - after 5 minutes of inactivity on the operator panel,
Admin is logged o󰀨. You must therefore log in again
before further setup can be done.
All entries are made on the two keypads:
The Settings menu provides access to set up of the
trim handler.

8
Settings - User Admin
User Admin is password protected.
When the user is logged in as Admin, the screen is displayed with a blue
border.
It is the Admin's task during installation of the trim handler to select the ope-
rating mode of the trim handler and how the trim handler is to be controlled.
This means that Admin is normally only used once during the installation of
the trim handler.
Button to switch between blower rpm or % of max output, as well as limit the max output of the blower.
Button to open the setpoint screen where number of setpoints are entered.
Button to view the status of I/O inputs and outputs.
The screenshot shows that operator does not have the right to switch between remote or
local control, i.e. whether the trim handler is controlled from the operator panel or via the di-
gital inputs on the PLC. If there is a green tick, the operator has the right to switch between
remote or local control.
The screenshot shows that the operator does not have the right to adjust the setpoint(s). If
there is a green tick, the operator has the right to adjust the setpoint(s).
The screenshot shows that the operator does not have the right to start and stop the trim
handler via the operator panel.
Replacing the frequency converter
If the frequency converter has been replaced, do the following:
• log on as Admin
• press the Kongskilde logo in the top right corner for at least 10 sec.
The Kongskilde logo changes to LOAD MOTORDATA and ashes
with white and red background respectively
• press the ashing LOAD MOTOR DATA
• a new page appears, where you press: Load Parameters to Drive,
which ashes with white and red background respectively
• when the blue bar is at 100%, press Return, after which you return to
the Admin menu
The software is now downloaded to the frequency converter.
In case it is not possible to load the new data, the frequency converter is
not set up to communicate via the Pronet connection.

9
The picture shows that user Admin also has the right to switch between local and remote, change language, see
status and calibrate the screen.
Status display
Shows the current number of operating hours and speed, as well as the in-
verter's power consumption, output and temperature. In addition, the status
of inputs and outputs is shown, as well as any errors (see Faults menu).
The button Power trend displays power consumption and rpm´s.
Green trim handler icon - the trim handler is running as desired.
Flashes green during start-up and setpoint adjustment.
Red trim handler icon - the trim handler has stopped.
EXAMPLES OF SCREENSHOTS
RPM: This shows the blower speed per minute.
2.385: Indicates the set point, in rpm.
0: Indicates the current rpm of the blower, as the compactor is stop
ped, and indicated by the red compactor icon.
Vertical scale from 0 to 4500: - Scale showing the number of revolutions
per minute. The green part of the scale shows how many rpm the blower
is capable of delivering in the current situation.
In this situation, the setpoint is set too high or the trim handler performan-
ce is too low. The blower is not able to deliver the desired speed of 3.780
rpm. The blower is only able to deliver 3.288 rpm due to the maximum
performance of the trim handler in conjunction with the system it is built
into. This is indicated by the set point being in the red area of the scale.
However, the trim handler is still running, but the performance is redu-
ced from the desired setpoint to the maximum performance of the trim
handler. As the trim handler is still running, the green trim handler icon is
displayed.

10
The Calibrate Screen menu allows for calibration of the touch screen in case this is necessary. The calibration must
be done with the desired pointing device (nger, pencil, eraser or similar).
The icon shows whether the trim handler is set for remote or local control.
Remote control: The trim handler is controlled via digital inputs on the
PLC (start/stop) and cannot be operated from the operator panel.
The trim handler will always be able to be stopped.
Local control: The trim handler is controlled from the operator panel. The
parameters that can be controlled from the control panel are selected by
the user Admin in the settings menu.
CUC 1X2: Indicates the trim handler model
180011010 / 180011000: Displays the PLC / HMI software version
Remote / local control
Version
CUC 1X2
180011010 (PLC)
180011000 (HMI)
The blower speed can be read out as either rpm or %, and the blo-
wer performance can be limited.
The maximum blower speed is 4.500 rpm, which is the value of the rpm
displayed by default. If the maximum blower speed should be limited,
press the value, i.e. the 4.500, and enter a new smaller value. This gives
the possibility to change the scale to other values lower than 4.500 rpm,
which is the maximum on the scale. This can give a better understanding
for the operator as the blower may not necessarily be able to reach ma-
ximum speed as this is dependent on the installation.
If the % key is selected, the RPM scale will change to a % scale.
An additional line will now appear at the bottom of the screen where the
ratio between 100% and RPM must be dened.

11
Icon for status of digital inputs and outputs
The icon gives access to a status screen. It is not possible to manually cor-
rect the status of the digital inputs and outputs.
The screen on the left shows the status screen for the trim handler setup
where 1 setpoint is selected.
The top 6 icons show the digital outputs:
0 ON Trim handler running
OFF Trim handler stopped
1 ON Indicates a fault on the trim handler
OFF There is no fault on the trim handler
2 ON Indicates a warning on the trim handler
OFF Indicates no warning on the trim handler
3 ON Indicates that the valve ap is closed
OFF Indicates that the valve ap is open
4 ON Indicates that the retaining pins are up
OFF Indicates that the retaining pins are down
5 Not connected
The lower 8 icons show the digital inputs:
0 ON Start the trim handler
OFF Stop the trim handler
1 ON Indicates that the synchronisation sensor is activated*
OFF Indicates that the synchronisation sensor is disabled
2 ON Indicates that the retainer pin sensor is activated**
OFF Indicates that the retainer pin sensor is deactivated
3 ON Indicates that safety switches are enabled
OFF Indicates that safety switches are deactivated
4 ON Indicates that the pre-lter pressure switch is activated
OFF Indicates that the pre-lter pressure switch is deactivated
5 ON Indicates that main lter pressure switch is activated
OFF Indicates that the main lter pressostat switch is deactivated
6 Not connected
7 Not connected
*: The synchronisation sensor is located on the piston gear mechanism, and
ensures synchronisation with the valve ap and retaining pins.
**: The retainer pin sensor is located on the retainer pin cylinder and en-
sures synchronisation with the valve ap and piston.

12
Operation:
Start
Main switch - set to On / I
Local operation
Starting the trim handler: Press the start button (2).
When the the trim handler is in operation, the icon for
the trim handler lights lights up green.
Stopping the trim handler: Press the stop button (1).
When the the trim handler is stopped, the icon of the
trim handler lights lights up red.
Increase trim handler performance: Press the up
arrow button (4). The button can be held down continu-
ously for a larger adjustment. Until the trim handler has
reached the desired performance, the trim handler icon
will ash. Can be done by Admin only.
Reduce the trim handler performance: Press the
down arrow key (3). The button can be held down con-
tinuously for a larger adjustment. Until the trim handler
has reached the desired performance, the trim handler
icon will ash. Can be done by Admin only.
If the desired set point cannot be achieved, the green
trim handler icon will ash on the operator panel.
Adjusting blower speed
After starting the trim handler, the blower speed is
adjusted up until the material suction is su󰀩cient.
Then lower the speed of the blower until the suction is
reduced below an acceptable level, and increase the
speed of the blower slightly until the material suction is
optimal again.
Remote operation
Starting and stopping of the trim handler is done by
inputs on the digital inputs of the trim handler.
In case the main switch is switched o󰀨 and switched on
again before ½-1 minute after switching o󰀨, it may be
necessary to reset a error in the fault menu, after which
the the trim handler operates normally again. The trim
handler should therefore not be stopped with the main
switch, but with the Stop key on the operator panel.
Replacing screen pipes
The screen pipes are available in the following dimen-
sions:
Part no. Type
123 120 560 Screen pipe OK160
123 120 561 Screen pipe FK125
123 120 562 Screen pipe OK100
To replace the screen pipe, remove the connected pip-
ing and pull the screen pipe vertically upwards.
Error messages (if necessary, see the description
of the fault menu and "Troubleshooting").
Safety circuit broken - indicates that either the lid of
the material outlet is open and/or the cover over the
piston mechanism removed. Both give access to mov-
ing parts, which can pose a risk of personal injury.
Therefore, the trim handler cannot be started until both
the material outlet lid is closed and the cover over the
piston mechanism is tted. If either or both are opened/
removed during operation, the trim handler will stop.
Material retaining fault - indicates that the material
retainer system is not functioning. Check if compressed
air is connected to the trim handler - see "Troubleshoot-
ing" if necessary.
Start-up fault - indicates that there is no compressed air
to the trim handler.
Main lter alarm - indicates that the pressure drop
across the air lter has exceeded a set value, and the
lter is therefore clogged.
Pre-lter alarm - indicates that the pressure drop across
the air lter has exceeded a set value, and therefore
the lter is clogged.
Cleaning and replacing the lters - see section "Service
and maintenance".
As soon as the lters are cleaned or replaced, the lter
alarms will switch o󰀨 during operation.
Material outlet
The material is compacted between the piston top and
the compression ap in the material outlet, see illustra-
tion. The pins move synchronised with the piston and
retains the material.
The material can, after passing through the trim han-
dler, be conveyed into bags, or fall into a container. If
the bag solution is chosen, Kongskilde recommends
tting an endless bag at the end of the outlet. When a
suitable amount of material has lled the bag, the bag
can be pulled o󰀨 and sealed with a cable tie.

13
The outlet is internally equipped with a compression
ap, and the compression of the material can be ad-
justed on the spring mechanism on the outlet cover.
The compression of the material can be adjusted by
turning the clamping nut clockwise. The indicator will
thereby move downwards. As the material resists and
forces the ap upwards, the indicator will move up-
wards again. The degree of compression is thereby
indicated.
Adjustment setting
indicator
Scale
Clamping nut
Compression ap
Clamping nut Pins for material retaining
Endless bag

14
The lid of the outlet can be opened by loosening 2 nuts
on the rod ends and lifting the lid. Be careful when han-
dling the lid as it is heavy.
The lid hinges can be moved to opposite side if neces-
sary.
Inspection windows
On the material pipe above the piston, there are 4
inspection windows. These can be used to check
whether material should build up in the pipe. If this is
the case, the suction is possibly too strong in relation to
the compression, and the amount of material fed to the
Compact Unit should be reduced.
Service and maintenance:
All service, maintenance and repair must be carried out
by qualied or instructed persons.
Always disconnect the power and compressed air to
the compactor before repair and maintenance and
lock the main switch so that the trim handler cannot be
started by mistake.
Check wiring connections for securement and insula-
tion annually.
When the pre- and main lters are about to be clogged,
2 lter guards provide a signal to the operator panel
(see section "Operation"). The lters should then be
replaced or possibly cleaned with compressed air. The
trim handler is equipped with a HEPA lter as the main
lter when delivered from Kongskilde, but can be tted
with another type of similar dimensions in case of re-
placement.
The lters are accessed by opening the doors opposite
the material outlet, lifting the handle, opening the lter
door and pulling the lters out horizontally.
The lters can be purchased from Kongskilde under the
following part numbers:
Part no. Type
100 203 147 Upper HEPA lter (1 pcs.)
100 203 148 Lower pre-lter (1 pcs.)
The sealing on the compression upper operating ad-
justment ap on the material outlet should be checked
once a year, and replaced if worn.
The bearings of the piston mechanism
are lubricated with grease gun in the
grease nipples once a year, with good
quality ball bearing grease, such as
SKF LGMT 2, at the arrows on the
sketch. Be careful not to overll the
bearings with grease.
At the same time, it must be checked
whether the felt sheets in the material
retainer are soaked with oil - if not, they
must be topped up with oil.

15
Gear for piston mechanism
The gear is lled with synthetic oil ISO VG 150 from the
factory, which does not require replacement.
Check the gear for oil leakage, and the condition of the
sealings. Replace leaky sealings.
Oil volume: 4.4 litres
Oil can be lled through the screw hole at the arrow in
the sketch.
The gear motor must be cleaned as needed to prevent
overheating.
Troubleshooting:
Fault Cause Remedy
Insu󰀩cient material
suction
Pre- and / or main lter clogged.
Blower speed set too low.
The material is fed in too large a
quantity
Filters are cleaned or replaced, see section "Service
and maintenance".
Increase blower speed.
Reduce amount of material
Error message "Filter
X clogged" is dis-
played on the opera-
tor panel
Main- or pre-lter clogged Filters are cleaned or replaced, see section "Service
and maintenance"
Material not com-
pacted su󰀩ciently at
outlet
Compression ap in material out-
let not tightened su󰀩ciently.
Sealing on compression ap worn
out
Compression ap tightened.
Replace sealing
Material compacted
too hard at the outlet
(has di󰀩culty in exit-
ing the outlet)
Compression ap in material out-
let tightened too much
Compression ap loosened
Material clogged in
the compactor
Too much material fed into the
material pipe
Stop the material feed to the trim handler and press
the button for the cleaning function. This closes the
valve ap, so that suction is constantly maintained
down to the compactor pipe. As long as the button is
pressed, the ap is kept closed

16
Trim handler will not
operate
Error message "Safety circuit
broken" is displayed on the opera-
tor panel.
Error message "Material retaining
fault" or "Start-up error" is dis-
played on operator panel.
Error message "Frequency con-
verter error" is displayed on op-
erator panel, due to overloaded
frequency converter / gear motor
to piston mechanism.
Converter for blower motor will
only be overloaded in very rare
cases, such as if the lters are de-
fect, and material has obstructed
the movement of the rotor.
Lack of supply voltage (e.g. fuses
defective).
Motor or gear defective.
Excessive drop in voltage supply
Close the lid of the material outlet and/or install the
cover over the piston mechanism. If this does not
help, check the adjustment and function of the safety
switch.
Check the compressed air connection, sensor at the
retaining pin cylinder, and the retaining pins (may
have been bent).
Open the outlet lid and remove the material from the
the trim handler. Close the lid and activate the clean-
ing function button before starting.
If the blower has been clogged, the trim handler must
be disassembled, cleaned and rotor checked for
damage before the trim handler is used again.
Connect supply voltage.
Replace gear or motor.
Replace cables with larger cross-sections or locate
other cause of voltage drop
In case of doubt, contact a qualied service technician or Kongskilde's service department.
Technical data:
Max. static pressure setup 4.750 Pa
Material thickness 8 - 150 µm
Material quantity 80 m2pr. min.
Gear motor for piston mechanism 1,5 kW / 1.500 rpm
Blower motor 2,2 kW / 3.000 rpm
Power supply 3 x 400V - 50/60Hz 16A
Compressed air supply (at 175 l/min) Min. 6 bar - max. 10 bar
Weight 700 kg
Height x width x length 2.010 x 770 x 2.300 mm
Pipe connection at inlet OK 100 / FK 125 / OK 160
Pre-lter Panel lter F7
Main lter HEPA casette lter H14*
Sound pressure level Lp (1 meter) Max. 80 dBA
*: Or similar

17
123 4
1. Stopp
2. Start
3. Sollwert nach unten (Leistung verringern)
4. Sollwert nach oben (Leistung erhöhen)
Material- und Förder-
lufteinlass (Siebröhre)
Schallgedämpfter
Förderluftauslass
Materialauslass
Einstellung der Mate-
rialverdichtung
Steuerung (hinter
den Türen und der
Abdeckung)
Filter (hinter den
Türen)
Kolbenmechanis-
mus (hinter den
Türen und der Ab-
deckung)
Unterer Rahmen
Deckel für
Materialaus-
lass
Typenschild
Bedienfeld und
Hauptschalter
Sicherheits-
schalter

18
DE
Dieses Handbuch gilt für den Kongskilde Compact Unit
All-in-One Trimm-Handler.
Die Zielgruppe für dieses Handbuch sind Bediener,
(Elektro-) Installateure sowie Wartungs- und Service-
mitarbeiter.
Beschreibung:
Das Produkt ist ein Trimm-Handler, der geschnittene
Papier- und Kunststo󰀨-/Metallfolienstreifen einsaugt
und die Streifen verdichtet. Die empfohlene Material-
dicke beträgt 8 – 150 μm. Das verdichtete Material wird
durch den Auslass heraus- und kann anschließend in
Beutel gedrückt werden oder in einen Behälter fallen.
Die Förderluft wird in einem integrierten Filtersystem
gereinigt und gereinigt aus dem Trimm-Handler ab-
geleitet. Um eine korrekte Absaugung des Material zu
erreichen und zu verhindern, dass das Material den
Trimm-Handler verstopft, ist es wichtig, dass sowohl die
Verrohrung als auch das Siebrohr an die jeweilige Ins-
tallation angepasst sind. Das Siebrohr kann kann daher
ausgetauscht werden, um die Compact Unit an die
Installation anzupassen (siehe Abschnitt "Betrieb").
Der Trimm-Handler wird von einem integrierten Geblä-
se, das die Förderluft erzeugt, sowie von einem elek-
trischen Getriebemotor, der das Material über einen
Kolben verdichtet, angetrieben.
Der Trimm-Handler ist so ausgelegt, dass er leicht mit
einem Palettenheber oder Gabelstapler transportiert,
und mit einer Schnellklemme an der Oberseite des
Trimm-Handlers einfach an die Rohrleitung ange-
schlossen werden kann.
Der Trimm-Handler wird von der Vorderseite aus be-
dient, wo er gestartet und gestoppt, die Gebläsedreh-
zahl eingestellt und der Status des Filterwechsels etc.
abgelesen werden kann.
Der Trimm-Handler ist nicht für feuchte, klebrige oder
harte Materialien ausgelegt.
Warnhinweise:
Vermeiden Sie Unfälle, indem Sie stets die im Hand-
buch und am Trimm-Handler angegebenen Sicherheits-
hinweise beachten. Der Trimm-Handler muss in einem
geschlossenen Rohrleitungssystem montiert werden,
ohne dass Personen Zugang zu beweglichen Teilen
haben.
Es besteht die Gefahr einer Beschädigung des Trimm-
Handlers, falls Fremdkörper einer bestimmten Größe
in das Rohrleitungssystem eingesaugt werden bzw.
hineinfallen.
Eine mangelnde Beaufsichtigung des Trimm-Handlers
kann zum Verschleiß wichtiger Teile führen, siehe Ab-
schnitt „Service und Wartung“.
Die Installation und Befestigung muss in Übereinstim-
mung mit den Vorschriften erfolgen (siehe Abschnitt
„Installation“), da sonst die Stabilität beeinträchtigt wird,
und der Verschleiß zunimmt.
Achten Sie darauf, dass alle Abdeckungen und Türen
vorhanden und im Betrieb ordnungsgemäß gesichert
sind.
Trennen Sie vor Reparatur- und Wartungsarbeiten
immer die Strom- und Druckluftversorgung zum Trimm-
Handler. Der Hauptschalter muss ausgeschaltet und
abgesperrt sein, um sicherzustellen, dass der Trimm-
Handler nicht versehentlich gestartet werden kann.
Achten Sie auf sichere Zugangswege, die für Repa-
ratur- und Wartungsarbeiten am Trimm-Handler ge-
nutzt werden können. Der Arbeitsbereich rund um den
Trimm-Handler sollte unverstellt und frei von Stolperge-
fahren sein, um das Risiko von Unfällen durch Stürze
zu vermeiden.
Sorgen Sie für ausreichende Lichtverhältnisse, um den
Trimm-Handler sicher bedienen zu können.
Achten Sie darauf, dass Sie sich beim Ö󰀨nen der Ab-
deckung des Materialauslasses nicht die Finger einrei-
ßen oder einklemmen.
Falls abnormale Vibrationen oder Geräusche festge-
stellt werden, muss der Trimm-Handler sofort gestoppt,
und qualizierte Unterstützung angefordert werden.
Verwenden Sie bei Arbeiten in Nähe des Luftauslasses
des Gebläses einen Augenschutz. Im Falle von kleinen
Partikeln im Fördergut können diese aus dem Luftaus-
lass des Gebläses ausgeblasen werden und Augen-
schäden verursachen.
Achten Sie darauf, dass der Trimm-Handler auf einer
stabilen, ebenen Fläche steht, sodass er gegen Umfal-
len und Umkippen gesichert ist.
Achten Sie darauf, sich beim Ö󰀨nen oder Schließen
der Türen oder des Auslassdeckels nicht Ihre Finger
oder Hände einzuklemmen. Beachten Sie auch, dass
die Gefahr besteht, sich die Finger einzuklemmen,
wenn Sie mit der Hand in den Materialauslass greifen,
z.B., um verstopftes Material zu entfernen. Achten Sie
auf die Gefahr von Quetschungen rund um den Kolben-
mechanismus, wenn die Abdeckung entfernt ist.
Gehen Sie auch beim Handhaben des Auslassdeckels
vorsichtig vor, da dieser schwer ist.
Die Drehzahl für das Gebläse des Trimm-Handlers
kann über das Bedienfeld stufenlos eingestellt werden.
Um das Gebläse und den Motor nicht zu überlasten,
kann die Drehzahl nur bis zu dem Sollwert, für den das
Gebläse ausgelegt ist, eingestellt werden. Es ist nicht
zulässig, die elektrische Ausrüstung zur Erhöhung der
maximalen Gebläsedrehzahl zu modizieren.

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Montage:
Der Trimm-Handler wird ab Werk betriebsbereit ge-
liefert und muss nur noch an die Strom- und Druckluft
sowie die Rohrleitung für den Gebläseeinlass ange-
schlossen, und mit Beuteln versehen werden.
Falls der Trimm-Handler bewegt werden muss, wird ein
Gabelstapler, Palettenheber oder ein vergleichbares
Gerät eingesetzt, um den Trimm-Handler unter dem
unteren Rahmen am Ende, an dem die Filter montiert
sind (gegenüber dem Materialauslass), anzuheben.
Die Abmessung der Gabeln sollte etwa 1.100 mm oder
mehr betragen. Es ist wichtig, dass der Trimm-Handler
in der Waagerechten steht, da ansonsten die Türen
nicht korrekt schließen können. Die Einstellung kann an
den 3 Maschinenschuhen unter dem unteren Rahmen
des Trimm-Handlers vorgenommen werden.
Gewicht, siehe Rückseite des Handbuchs.
Elektrische Installation:
Der Stromanschluss muss von einem autorisierten
Elektroinstallateur vorgenommen werden. Alle Elekt-
roinstallationen müssen in Übereinstimmung mit den
geltenden örtlichen Vorschriften erfolgen. Überprüfen
Sie, ob die Stromversorgung am Standort mit den Spe-
zikationen des Trimm-Handlers übereinstimmt.
Gehen Sie beim Anschluss des Trimm-Handlers wie
folgt vor:
1. Das Versorgungskabel wird zum Trimm-Handler
geführt
2. Ö󰀨nen Sie die Türen am Materialauslass und neh-
men Sie die Abdeckung über der Steuerung ab
3. Führen Sie das Versorgungskabel durch die Ober-
seite des Trimm-Handlers durch die Kabelver-
schraubung
Der Trimm-Handler ist so ausgelegt, dass es im norma-
len Betrieb nicht möglich ist, mit rotierenden Teilen in
Berührung zu kommen. Beachten Sie jedoch, dass bei
entfernten Schutzvorrichtungen und kurzgeschlossenen
Stoppschaltern sowie bei Inbetriebnahme des Trimm-
Handlers Verletzungsgefahr besteht.
Warntafeln:
Vermeiden Sie Unfälle, indem Sie stets die im Hand-
buch oder am Gebläse angegebenen Sicherheitshin-
weise beachten.
Am Gebläse bendet sich Warnschilder mit Symbolen
ohne Text. Die Bedeutung der Symbole ist nachstehend
erklärt. Wenn ein Warnschild beschädigt wird und nicht
mehr lesbar ist, muss es ersetzt werden. Neue Schilder
nden Sie in der Ersatzteilliste.
Lesen Sie das Handbuch sorgfältig
durch und beachten Sie die Warn-
texte im Handbuch und am Trimm-
Handler.
Trennen Sie vor Reparatur- und
Wartungsarbeiten immer die Strom-
versorgung zum Trimm-Handler, und
stellen Sie sicher, dass er nicht ver-
sehentlich gestartet werden kann.
Greifen Sie niemals mit der Hand in
den Auslass des Trimm-Handlers,
während dieser in Betrieb ist.

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4. Schließen Sie das Kabel an den Klemmenblock an
5. Ziehen Sie die Kabelverschraubung an der Ober-
seite des Trimm-Handlers an. Auf Wunsch kann
das Kabel mit einem Kabelbinder in der T Schiene
oberhalb des Klemmenblocks weiter entlastet wer-
den
6. Bringen Sie die Abdeckung über der Steuerung
wieder an und schließen Sie die Türen
Sicherung: 16A – 3x400V 50Hz
Wenn ein HPFI-Fehlerstromrelais für die Stromver-
sorgung der CPU erforderlich ist, muss es sich um ein
300-mA-Relais des Typs B handeln, da die Steuerung
integrierte Wechselstromantriebe enthält.
Der Druckluftanschluss erfolgt über einen ¼"-Nippel mit
Außengewinde, an den der Luftschlauch angeschlos-
sen wird.
Leistungsschalter für SPS und Bedienfeld
Die SPS und das Bedienfeld werden über eine 24
V Gleichstromversorgung mit Strom versorgt. Diese
Stromversorgung ist durch einen Leistungsschalter
geschützt, der eingeschaltet ist, aber bei Überlast aus-
lösen kann.
L1 L2 L3