Konica Minolta RANGE7 User manual

Non-contact 3D digitizer suitable for industrial applications requiring high accuracy and reliability
The Visionary Eye
Creating the Future Style of Manufacturing
NEW
Osaka, Japan EMail : [e-mail] Web : http://konicaminolta.com/instruments
Konica Minolta Sensing Americas, Inc. New Jersey , U.S.A. Phone: [phone] (in USA), 201-236-4300 (outside USA) Fax: [phone]
EMail : viv[email protected]aminolta.us Web : http://se.konicaminolta.us/3d
Konica Minolta Sensing Europe B.V. German Oce München, Germany Phone: [phone] Fax: [phone]
EMail : [e-mail] Web : http://www.konicaminolta.eu
French Oce Roissy CDG, France Phone : [phone] Fax: [phone]
EMail : [e-mail] Web : http://www.konicaminolta.eu
UK Oce Milton Keynes, United Kingdom Phone : [phone] Fax: [phone]
EMail : [e-mail] Web : http://www.konicaminolta.eu
Italian Oce Milan, Italy Phone : [phone] Fax: [phone]
EMail : [e-mail] Web : http://www.konicaminolta.eu
Polish Oce Wroclaw, Poland Phone : [phone] Fax: [phone]
EMail : [email protected].eu Web : http://www.konicaminolta.eu
Konica Minolta (CHINA) Investment Ltd. SE Sales Division Shanghai, China Phone: [phone] Fax: [phone]
Konica Minolta Sensing Singapore Pte Ltd. Singapore Phone: [phone] Fax: [phone]

KONICA MINOLTA
Do you make 2D drawings simply to
check your 3D model?
How reliable is your surface profile
evaluation, such as checking of
distortion in a free-form surface?
Is the evaluation of wall thickness or
machining stock inspection for cast
parts sucient?
D o yo u sp e nd t o o m uc h ti m e
correcting the dies for press parts?
Are the bosses, ribs and holes of
plastic parts formed in accordance
with the original design?
Is inspection totally dependent on
skilled workers?
Q
■Principal applications and measurement targets
Quality inspection (conrmation and verication of whether parts are
manufactured to specications) and reverse engineering (quantication
of quality and capability of parts, etc.) from development to
prototyping phases
• Cast and other formed materials
• Pressed parts
• Injection molded parts
• Various machined parts
• Reverse engineering
• Rapid prototyping
• Creation of machining data
• Digital mockup
Non-contact 3D digitizer KONICA MINOLTA RANGE7 can
instantaneously digitize the external profiles of various
industrial parts, including press parts, machined parts, dies,
prototypes, cast parts and injection molded parts, into
3D data. The digitized profile data can then be accurately
reproduced on a computer screen. By comparing this
data against 3D CAD data with optional application
software, you can quickly output measurement reports on
overall deviation, cross-sectional deviation, wall thickness
distribution and GD&T (Geometric Dimensioning and
Tolerance). This allows increased speed and improved quality
in the manufacturing process.
In addition to measurement for inspection and quality control,
KONICA MINOLTA RANGE7 oers various applications including:
KONICA MINOLTA RANGE7 opens up the future possibilities
of non-contact 3D measurement by adding the elements
of increased reliability, improved operability and easier
transportability to Konica Minolta's accumulated optical
technologies and auto-focus function.

①Contour evaluation ②Cross-section inspection ③ Dimension inspection (GD&T)
④Report output
Measurement
Total
Number
Average
Upper limit
Lower limit
Difference
Standard
Average
Name Type Measured value
(mm)
Distance
Distance
Distance
Distance
Distance
Distance
GD&T
Name Standard DifferenceUpper limit Lower limit Date/time
Distance
Distance
Inspection Report
Measurement
NameType Measured
value
Distance
Distance
Distance
Distance
Distance
Distance
Distance
Measurement
Name Type Measured value
Name Type Measured value
Distance
Distance
Distance
radius
radius
*
Screen shot examples from optional application software.
A
SOLUTION
KONICA MINOLTA RANGE7 will change the process of manufacturing.
Problems can be solved by using KONICA MINOLTA RANGE7
and 3D CAD data, without the need for 2D drawings.
Solution 1
Cast parts can be visualized and quantied for the evaluation of wall
thickness distribution, enabling inspection for excessively thin walls
and lack of machining stock. Early feedback of the results to the de-
sign and production processes reduces losses in later processes.
Solution 2
By visualizing the spring-back which occurs during form-
ing trials in press die making, the location and amount
of distortion can be pinpointed precisely, leading to im-
proved accuracy of die correction and reduced correction
cycles.
Solution 3
By creating 3D CAD data of the dimensions and tolerances for inspec-
tion points such as the positions of bosses, ribs and holes of plastic
products in advance, you can automatically create dimension inspec-
tion reports on GD&T analysis, etc., resulting in the development of a
routine and speeding up the inspection process.
The direct comparison of 3D scan data against 3D CAD data provides visual and quantitative evaluation of surface
distortion and cross-sections of part exteriors, even those with multiple free-form surfaces. By doing this, you can
conrm and verify whether parts are manufactured to the design.
KONICA MINOLTA RANGE7 is designed to provide high oper-
ability and reliability. It is a user-friendly 3D digitizer that
provides easy operation with intuitive GUIs, minimization of
erroneous measurements, and always oers high-quality 3D
data regardless of the target shape or surface conditions.
P e r s o n a l c o m p u te r
(commercial product)

A
01 Easy-to-carry digitizer with integrated camera and controller
The KONICA MINOLTA RANGE7 is a new 3D digitizer series full
of 3D digitizing know-how accumulated from Konica Minolta's
over 10 years of experience. The compact and lightweight
design integrates the camera and controller in a single body
weighing only approximately 6.7 kg, providing high mobility
on measurement sites. The two interchangeable lenses allow
one digitizer to handle a broad measurement range.
02 Various focusing functions for quick
capturing of clear 3D data
The auto-focus (AF) function implements further advances that
only Konica Minolta could provide, to oer a multi-focus mode
which automatically shifts the focus position in two steps to
obtain more accurate and sharper 3D measurement data. This
is especially eective for measurement of deep objects. The ad-
justment of distance and angle of view is also easy by using the
point AF function which adjusts the focus to the point specied
by the user and the Field of View (FOV) indicator which shows
the current measurement area.
03 The 3D preview function reduces erro- neous measurements
The 3D preview function allows users to predict measurement
results quickly. With a pre-scan of only 0.4 seconds, users can
check for measurement area depth, dead angles, scan problems
due to surface conditions, etc. beforehand to greatly reduce er-
roneous measurements.
04 Excellent ability to measure glossy sur-
faces, surpassing normal assumptions
regarding optical 3D digitizers
The new sensor and original measurement algorithm ensure
a wider dynamic range. Even glossy objects, such as metallic
surfaces, can be measured reliably.
INNOVATION
Innovative performance oered by a next-generation 3D digitizer
Full of various types of know-how to enable high-quality 3D data to be obtained quickly and easily.
Two types of lenses (TELE, WIDE) are included as standard.
The FOV indicator shows the current measurement area.
Check the focus on the monitor screen. Measurement results
Preview is displayed in 0.4 seconds.
Measurement of the machined surface of a cast part

USABILITY
The newly developed software RANGE VIEWER allows comfortable scanning operations.
The software, designed specically for KONICA MINOLTA RANGE7, makes the process
from scanning to data integration quick and easy.
01 User-friendly software with navigation messages
"RANGE VIEWER" is newly developed 3D data processing
software included as standard. It provides various editing
functions from scanning control of the instrument to align-
ment of measured data and data merging. Easy-to-see icons
and a exible GUI allow scanning and data editing to be done
seamlessly. The navigation messages which show instructions
or the next step allows beginners to easily and quickly learn
operation.
02 Supports 64-bit editions of Windows® Vista to allow large-volume data pro-
cessing
RANGE VIEWER supports 64-bit editions of Windows® Vista,
enabling large volumes of data to be processed. It does not
require a dedicated computer but can be operated with a
commercially-available laptop computer*, keeping the mo-
bility of the RANGE7 intact. It also allows quick data transfer
to optional application software via IPC (Inter Process Com-
munication) without the need to save les.
* For detailed specications, refer to the Operating Environment of RANGE VIEWER in
this catalog.
03 Easy operation and high processing ability for reduced total operation time
The total operation time from the setting of dis-
tance and angle of view, through scanning, to data
integration is about 35 minutes* to measure Konica
Minolta's standard sample from 30 directions. High
operability and a processing ability of approximately
1 minute/cycle on average has been achieved.
* Measurement using markers (optional accessory).
Other conditions are according to Konica Minolta
Sensing standards.
① Attach markers so that
five to ten markers are
displayed on the monitor
screen during measure-
ment.
②Perform measurement and
check that the markers are
displayed on the monitor
screen.
③Position is aligned ac-
cording to the automatic
recognition of three or
more matching markers in
overlapped images during
measurements.
④ Results of the measure-
ment of the entire target
are obtained by repeating
steps ②and ③.
Measurement procedure with KONICA MINOLTA RANGE7 (measurement using markers)
WORK FLOW
Navigation message
P e r s o n a l c o m p u t e r
(commercial product)

E F
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AB
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C
01 Stable scanning with light sectioning
method
KONICA MINOLTA RANGE7 employs triangulation by the light
sectioning method, using a Class-2 semiconductor laser to sweep
the target with laser light. In as little as approximately 2 seconds,
a target is scanned with laser light that has passed through a slit,
and the reected light is received by the 1.31-megapixel CMOS
sensor that provides high-resolution information.
The information is then converted into 3D data using the data for
distance to the target calculated based on the triangulation prin-
ciple. One scan can obtain up to approximately 1,310,000 points
(1,280 x 1,024 points) of 3D coordinate data.
02 High reliability with minimized influ-
ence from environment conditions
The KONICA MINOLTA RANGE7 has adopted a new optical sys-
tem which adjusts focus based on the signal from the image
pickup device. It also has an integrated inner base-plate made
of CFRP (carbon ber reinforced plastic). As a result, the KONICA
MINOLTA RANGE7 has achieved a lightweight body, great rigid-
ity and high driving accuracy. At the time of measurement, the
KONICA MINOLTA RANGE7 provides high reliability when op-
erating in various environments by minimizing the inuence of
instrument tilt, temperature changes, etc.
03 High measurement accuracy based on strict inspection standards
The KONICA MINOLTA RANGE7 has achieved high measure-
ment accuracy*1 of ±40 μm*2in accuracy evaluation using ball
bars*3 according to the guidelines in "VDI/VDE 2634*4 Part 2".
The testing method utilizing ball bars is planned to be included
in a Japanese Industrial Standards proposal related to the test-
ing of optical non-contact coordinate measuring instruments.
Konica Minolta performs testing based on "VDI/VDE 2634 Part 2"
using ball bars calibrated by the National Institute of Advanced
Industrial Science and Technology of Japan for all KONICA MINOLTA
RANGE7 units. We build condence by clearly indicating the product
accuracy and by conducting strict testing for each unit before shipment.
*1 Accuracy: Measuring instrument accuracy expressed as error limits under the dened conditions.
*2
Measured with the TELE lens at a distance of 450 mm and ambient temperature of 20±1°C.
Other conditions are according to Konica Minolta Sensing standards.
*3
Ball bar: Equipment for evaluation of accuracy, consisting of a bar that has balls attached at both ends.
*4
VDI/VDE 2634: Optical measurement system testing guidelines issued by Germany in 2002.
Measurement of a ball bar at 10 positions inside a defined space as pre-shipment inspection (conceptual image)
04On-site calibration for maintaining high
reliability
A compact calibration chart
that can be set up on a table
is supplied as standard. When
calibration is required due
to changes in ambient tem-
perature, all you have to do is
to scan the calibration chart
according to the software
guidance.
This will ensure measurements with the same accuracy as the
time of shipment from the factory.
RELIABLE
Toward new horizons for optical 3D digitizers
The KONICA MINOLTA RANGE7 boasts high accuracy and reliability.
Points Konica Minolta Sensing cannot compromise as a manufacturer of measuring instruments.
A
Compact calibration chart
(standard accessory)
Ball bars
CMOS sensor
CFRP box structure offering great rigidity and temperature characteristics
Measureme n t
target
Laser light

01 Measuring Stand Set with laptop shelf (optional accessory)
The optional measuring stand allows stress-free work in cases
where measurement requires the KONICA MINOLTA RANGE7 to
be moved around.
Since the stand has a
shelf on which a lap-
top PC can be placed,
an all-in-one system
can be built to pro-
vide high mobility
within the measure-
ment environment.
02 Tripod Set (optional accessory)
The tripod can also be used with a dolly (optional accessory)
for easy movement.
03 Storage Case (optional accessory)
The instrument, lenses, calibration chart and cables can be
stored securely.
04Rotating Stage Kit (3 kg/20 kg) (optional accessory)
The rotating stage kit
allows automatic posi-
tioning of a target for
measuring from all sides
through 360°. Two mod-
els are available depend-
ing on the load: 3 kg and
20 kg.
05 Optional application software for reverse engineering, testing, etc.
To compliment the advanced features of the KONICA MI-
NOLTA RANGE7 scanner, Konica Minolta oer a range of third-
party software solutions. Together we can identify the most
eective solution to meet the needs of the user to ensure they
obtain maximum benet from their investment. The software
packages oered by Konica Minolta include:
Etc
In addition the data from the KONICA MINOLTA RANGE7 can
be output in many standard formats enabling data to be im-
ported to the majority of CAD software packages.
V E R S AT I L E
Increased mobility and operability of the compact, lightweight KONICA MINOLTA RANGE7
Various accessories specically designed for KONICA MINOLTA RANGE7 oer exible system conguration
according to the application and operating environment.
Personal computer
(commercial product)
Dolly (optional accessory)
Personal computer
(commercial product)

©2008 KONICA MINOLTA SENSING,INC. 9242-4892-50 AIEAPK 1
Specications and appearance shown herein subject to change without notice.
•
Company names and product names used herein are trademarks or registered trademarks of their respective com-
•
panies.
Screens shown are for illustration purpose only.
•
Specications of KONICA MINOLTA RANGE7
Measuring method Triangulation by light sectioning method
Light source Semiconductor laser, Wavelength: 660 nm
Laser class Class 2 (IEC 60825-1 Edition 2)
Number of pixels taken 1.31 megapixels (1280 x 1024)
Measurement distance 450 to 800 mm
Receiving lens
(interchangeable) TELE, WIDE
Measure-
ment
range
(mm)
TELE
450 mm
TELE
800 mm
WIDE
450 mm
WIDE
800 mm
X × Y 79×99 141×176 150×18 8 267×334
Z54 97 109 19 4
XY direction
measurement interval
0.08 0.14 0.16 0.28
Accuracy (Distance
between balls)*1±40μm
Precision (Z, σ)*24μm
Auto-focus Provided
Auto-exposure Provided
Scan time Approx. 2 sec. or more (1 scan)
Preview function Approx. 0.4 sec./scan
Scanning ambient
lighting condition 500 lx or less
Output interface USB 2.0 High Speed
Power Included AC Adapter
Input voltage: 100 to 240 VAC (50/60 Hz), Rating: 1.4 A (at 100 VAC input)
Dimensions 295 (W) x 190 (H) x 200 (D) mm (Excluding grips and lens)
Weight Approx. 6.7 kg
Operating tempera-
ture/humidity range 10 to 40°C; Relative humidity 65% or less (no condensation)
Storage tempera-
ture/humidity range
-10 to 50°C; Relative humidity 85% or less
(at 35°C, no condensation)
*1 When measuring the distance between balls for a ball bar (two balls) as dened in VDI/VDE 2634-2 under Konica
Minolta Sensing measurement conditions.
Konica Minolta Sensing measurement conditions: Temperature: 20±1°C; Lens: TELE; Measurement distance: 450
mm; Warm-up: 20 min.; Software used: Konica Minolta processing software; After calibration of the instrument;
Measurement target: Konica Minolta standard target (2 balls); Arrangement of measurement target: Konica Minolta
standard arrangement (10 positions inside measurement space); Uncertainty of standard target not included.
*2 Measurement conditions: Temperature: 20±1°C; Lens: TELE; Measurement distance: 450 mm; Warm-up: 20 min.; Mea-
surement target: Konica Minolta standard planar chart; Software used: Konica Minolta processing software; 1 σ value
*3 Using Konica Minolta processing software
Specications of 3D Data Processing Software RANGE VIEWER
<Major Functions>
Readable data
formats
Readable data formats
Konica Minolta proprietary formats: .rgv (Single-scan data group), .rvm
(more than one piece of data)
Data output STL (binary), ASCII point group
Konica Minolta proprietary formats: .rgv, .rvm
Measurement
functions
Monitor image, Preview, AF/AE, Measurement
Control of rotating stage (Konica Minolta optional accessory)
Editing func-
tions Data alignment, Data merging (integration), Point group deletion
Drawing Point group shading
System conguration
Interchangeable
Objective Lens
(TELE, WIDE)
KONICA MINOLTA
RANGE7
AC Adapter
USB Cable
(5m) RA-A101
: Europe only (3m)
Marker Sheet Trial Pack
(Sheets T and W, 10 for each)
RANGE VIEWER
Personal
Computer
(commercial product)
Standard accessories
Optional accessories
3D Data Processing Software
Rotating Stage Kit (3 kg) Rotating Stage Kit (20 kg)
Platform Set for Tripod
RA-A151
Measuring Stand Platform Set for
Measuring Stand
RA-A201
Marker Sheet T
RA-A205
(50 markers x 10 sheets)
Marker Sheet W
RA-A206
(50 markers x 10 sheets)
Storage Case
RA-A209
Reverse engineering/
testing software
Calibration Sheet
Calibration Chart
RA-A105
RA-A107
Calibration Base
RA-A106
RA-A104
Dolly
Tripod
<Operating Environment>
OS Windows® Vista 64-bit (x64)
CPU Core2Duo, Xeon or higher
RAM 4 GB or more
Display Graphics display capability of 1280 x 1024 or more
Graphics board
OpenGL compatible board (Konica Minolta verified compatible board recom-
mended)
Interface USB 2.0 port
Distance
Direction
SAFETY PRECAUTIONS
Read all safety and operating instructions before operating
the KONICA MINOLTA RANGE7.
Use only a power source of the specied rating.
Improper connection may cause a re or electric shock.
Do not stare into the laser beam.
(MAX. 34mW 660nm , CLASS 2 (IEC) LASER PRODUCT)
34mW
http://www.konicaminolta.com/instruments/about/network
Addresses and telephone/fax numbers are subject to change without notice. For the latest contact information,
please refer to the KONICA MINOLTA SENSING Worldwide Oces web page .
Registration No. : YKA 0937154
Registration date : March 3, 1995
Registration No. : JQA-E-80027
Registration date : March 12, 1997
Osaka, Japan EMail : [e-mail] Web : http://konicaminolta.com/instruments
Konica Minolta Sensing Americas, Inc. New Jersey , U.S.A. Phone: [phone] (in USA), 201-236-4300 (outside USA) Fax: [phone]
EMail : viv[email protected]aminolta.us Web : http://se.konicaminolta.us/3d
Konica Minolta Sensing Europe B.V. German Oce München, Germany Phone: [phone] Fax: [phone]
EMail : [e-mail] Web : http://www.konicaminolta.eu
French Oce Roissy CDG, France Phone : [phone] Fax: [phone]
EMail : [e-mail] Web : http://www.konicaminolta.eu
UK Oce Milton Keynes, United Kingdom Phone : [phone] Fax: [phone]
EMail : [e-mail] Web : http://www.konicaminolta.eu
Italian Oce Milan, Italy Phone : [phone] Fax: [phone]
EMail : [e-mail] Web : http://www.konicaminolta.eu
Polish Oce Wroclaw, Poland Phone : [phone] Fax: [phone]
EMail : [email protected].eu Web : http://www.konicaminolta.eu
Konica Minolta (CHINA) Investment Ltd. SE Sales Division Shanghai, China Phone: [phone] Fax: [phone]
Konica Minolta Sensing Singapore Pte Ltd. Singapore Phone: [phone] Fax: [phone]