Kontron PxV414 User manual

PxV414 – 4U Platform
User’s Manual
Version 1.11
Kontron Embedded Computers GmbH
0-0096-2629

Contents
PxV414 – 4U Platform User Manual 1
Contents
Introduction..........................................................................................................3
Symbols used in this Manual.................................................................................4
Important Instructions.........................................................................................5
Note on the Guarantee..........................................................................................5
Exclusion of Accident Liability Obligation...............................................................5
Liability Limitation / Exemption from the Guarantee Obligation.............................5
Safety Instructions...............................................................................................6
Operation of Laser Source Devices.......................................................................8
Electrostatic Discharge (ESD)................................................................................8
Grounding Methods...........................................................................................9
Instructions for the Lithium Battery........................................................................9
FCC Statement....................................................................................................10
Electromagnetic Compatibility..............................................................................10
Scope of Delivery...............................................................................................11
Type Label and Product Identification..................................................................11
Product Description...........................................................................................12
Front Panel..........................................................................................................14
Operating Elements.........................................................................................15
LED Indicators.................................................................................................16
Air Filter Hood Cover.......................................................................................16
Drive Door.......................................................................................................16
Frontal Accessible Drive Bays.........................................................................17
Ports on the Front Panel.................................................................................17
Rear Panel...........................................................................................................18
Ports on the Rear Panel..................................................................................19
Power Supply Unit...........................................................................................19
To Padlock the Device.....................................................................................19
Versions of the Power Supply Unit......................................................................20
Power Cord Connection.......................................................................................21
Internal Drive Bays...............................................................................................22
Backplane............................................................................................................23
SBC Board......................................................................................................24
Assembly, Disassembly....................................................................................25
Accessing Internal Components..........................................................................25

Contents
2PxV414 – 4U Platform User Manual
Installing the Additional Cards........................................................................25
Replace the Lithium Battery............................................................................29
Installation Instructions....................................................................................30
Instruction for Installation in a 19” Cabinet..........................................................30
Maintenance and Prevention............................................................................32
Cleaning the Air Filter Mat...................................................................................32
Main Specifications...........................................................................................34
Electrical Specifications.......................................................................................36
Mechanical Specifications...................................................................................36
Environmental Specifications..............................................................................37
CE-Directives, Standards and Approvals............................................................38
Standard Interfaces – Pin Assignments.......................................................... 39
COM1 (RS232)....................................................................................................39
Parallel Port.........................................................................................................40
PS/2 Keyboard - Connector ................................................................................41
PS/2 Mouse - Connector.....................................................................................41
PS/2 Keyboard and Mouse - Connector..............................................................42
VGA-Interface - Connector..................................................................................42
Technical Support.............................................................................................43
Returning Defective Merchandise .......................................................................44

Introduction
PxV414 – 4U Platform User Manual 3
Introduction
Kontron Embedded Computers would like to point out that the information
contained in this manual may be subject to technical alteration, particularly as a
result of the constant upgrading of Kontron Embedded Computers products. The
attached documentation does not entail any guarantee on the part of Kontron
Embedded Computers with respect to technical processes described in the
manual or any product characteristics set out in the manual. Kontron Embedded
Computers does not accept any liability for any printing errors or other
inaccuracies in the manual unless it can be proven that Kontron Embedded
Computers is aware of such errors or inaccuracies or that Kontron Embedded
Computers is unaware of these as a result of gross negligence and Kontron
Embedded Computers has failed to eliminate these errors or inaccuracies for this
reason. Kontron Embedded Computers expressly informs the user that this
manual only contains a general description of technical processes and
instructions which may not be applicable in every individual case. In cases of
doubt, please contact Kontron Embedded Computers.
This manual is protected by copyright. All rights are reserved by Kontron
Embedded Computers. Copies of all or part of this manual or translations into a
different language may only be made with the prior written consent of Kontron
Embedded Computers. Kontron Embedded Computers points out that the
information contained in this manual is constantly being updated in line with the
technical alterations and improvements made by Kontron Embedded Computers
to the products and thus this manual only reflects the technical status of the
products by Kontron Embedded Computers at the time of printing.
© 2003 by Kontron Embedded Computers
Printing and duplication, even of sections, is only permissible with the express
approval of
Kontron Embedded Computers GmbH
Oskar-von-Miller-Str. 1
85385 Eching near Munich
Germany

Introduction
4PxV414 – 4U Platform User Manual
Symbols used in this Manual
Symbol Meaning

This symbol indicates the danger of injury to the user or the risk
of damage to the product if the corresponding warning notices
are not observed.

This symbol indicates that the product or parts thereof may be
damaged if the corresponding warning notices are not observed.

This symbol indicates general information about the product and
the user manual.

This symbol precedes helpful hints and tips for daily use.


Important Instructions
PxV414 – 4U Platform User Manual 5
Important Instructions
This chapter contains instructions which must be observed when using your
PxV414 – 4U Platform.
The manufacturer’s instructions provide useful information on your PxV414 – 4U
Platform.
Note on the Guarantee
Due to their limited service life, parts which by their nature are subject to a
particularly high degree of wear (wearing parts) are excluded from the guarantee
beyond that provided by law. This applies, for example, batteries.
Exclusion of Accident Liability Obligation
Kontron Embedded Computers shall be exempted from the statutory accident
liability obligation if the user fails to observe the safety instructions.
Liability Limitation / Exemption from the
Guarantee Obligation
In the event of damage to the device caused by failure to observe the hints in this
manual and eventually on the device (especially the safety instruction), Kontron
Embedded Computers shall not be required to honor the guarantee even during
the guarantee period and shall be exempted from the statutory accident liability
obligation.

Safety Instructions
6PxV414 – 4U Platform User Manual
Safety Instructions
Please read this section carefully and observe the instructions for your own
safety and correct use of the device.
The chapter also contains information on approval and interference suppression
of your system.
Observe the warnings and instructions on the device and in the manual.
The PxV414 is built and tested by Kontron Embedded Computers in accordance
with EN60950/VDE0805 and left the works in a perfectly safe condition.
In order to maintain this condition and ensure safe operation, the user must
observe the instructions and warnings contained in this manual.
Kontron Embedded Computers can only guarantee the safety, reliability and
performance of the device if all of the following safety instructions are observed.
Caution:
Energy hazards >240 VA are present inside the chassis!!!
Only qualified personnel and/or by Kontron Embedded Computer
authorized persons are permitted to work inside the system or handling
expansion cards!!!!
qMaintenance or repair on the open device may only be carried out by qualified
personnel authorized by Kontron Embedded Computers familiar with the
associated dangers.
qThe device may only be opened for the installation and removal of ISA/PCI
cards in accordance with the description in this manual. These procedures
have to be carried-out only by qualified specialist personnel.
qIf extensions are made to the device the legal stipulations and the device
specifications must be observed.
qThe device must be switched off and the power cord disconnected from the
power source before insertion of a PCI/ISA cards.
qThe unit is not completely disconnected from the main power source by
turning off with the power on/off button.
The unit is complete disconnected from the main power source, only when the
power cord is disconnected either from the power source or from the unit.
Therefore the power cord and its connectors must always remain easily
accessible.

Safety Instructions
PxV414 – 4U Platform User Manual 7
qThe device must be used in accordance with the instructions for use.
qThe electrical installations in the room must correspond to the requirements of
the respective regulations.
qTake care that there are no cables, particularly power cables, in areas where
persons can trip over them.
qDo not use a main connection in sockets shared by a number of other power
consumers. Do not use an extension cable.
qOnly use the main cable supplied.
qDo not set up the device in the proximity of heat sources or in a damp
location. Make sure the device has adequate ventilation.
qOnly devices and components may be connected to the interfaces of the
system which fulfil the requirements of an SELV circuit (security low voltage
output) in accordance with EN60950.
qIn devices with -48 V DC PSU (PxV414-C) it is not allowed to remove or to
bridgeover the installed ATX-connector with the Kontron-ATX cable extension
(T10 A fuse integrated in the 3.3 V circuit).
qAll plugs on the connection cables must be screwed or locked to the housing.
qThe device is destined to be used in horizontal position.
qIt must be assumed that safe operation is no longer possible,
– if the device has visible damage or
– if the device no longer functions.
In these cases the device must be shut down and secured against
unintentional operation.
qOnly original accessories approved by Kontron Embedded Computers have to
be used.
For DC powered systems
qThe DC-input should not exceed 60V DC and must fulfil SELV Requirements
of EN60950 standard.
qThe DC/DC-supplies don’t fulfil the requirements for centralized DC-Power
systems as required for the use in USA. That kind of units are not allowed to
be used as a stand-alone computer.

Safety Instructions
8PxV414 – 4U Platform User Manual
Operation of Laser Source Devices
Fig. 1: Warning about laser radiation
The optional CD ROM- and DVD ROM-drives contain light-emitting diodes
(classified in accordance with IEC 825-1:1993: LASER CLASS 1) and, therefore,
must not be opened.
If the enclosure of such a drive is opened, invisible laser radiation is emitted. Do
not allow yourself to be exposed to this radiation.
Laser system meet the code of Federal Regulations 21 CFR,1040 for USA and
Canadian Radiation Emitting Devices Act, REDR C 1370.
Electrostatic Discharge (ESD)
A sudden discharge of electrostatic electricity can destroy static-sensitive devices
or micro-circuitry. Proper packaging and grounding techniques are necessary
precautions to prevent damage. Always take the following precautions:
1.Transport boards in static-safe containers such as boxes or bags.
2.Keep electrostatic sensitive parts in their containers until they arrive at static-
free stations.
3.Always be properly grounded when touching a sensitive board, component, or
assembly.
4.Store electrostatic-sensitive boards in protective packaging or on conductive
foam.

Safety Instructions
PxV414 – 4U Platform User Manual 9
Grounding Methods
Guard against electrostatic damage at the device by following these steps:
1.Cover workstations with approved anti-static material. Provide a wrist strap
connected to a work surface and properly grounded tools and equipment.
2.Use anti-static mats, heel straps, or air ionizes to give added protection.
3.Handle electrostatic-sensitive components, boards, and assemblies by the
case or the PCB edge.
4.Avoid contact with pins, leads, or circuitry.
5.Turn off power and input signals before inserting and removing connectors or
test equipment.
6.Keep work area free of non-conductive materials such as ordinary plastic
assembly aids and Styrofoam.
7.Use field service tools, such as cutters, screwdrivers, and vacuums that are
conductive.
8.Always place drives and boards PCB-assembly-side down on the foam.
Instructions for the Lithium Battery
The SBC board is equipped with a Lithium battery. For the replacing of this
battery please observe the instructions described in the chapter “Replace the
Lithium Battery ”.

Warning
Danger of explosion when replacing with wrong type of battery.
Replace only with the same or equivalent type recommended by
the manufacturer. Dispose of used batteries according to the
manufacturers instructions.

Safety Instructions
10 PxV414 – 4U Platform User Manual
FCC Statement
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment
is operated in commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in residential area is likely to cause harmful
interference in witch case the user will be required to correct the interference at
his own expense.
Electromagnetic Compatibility
This product has been designed for industrial, commercial and office use,
including small business use. The most recent version of the EMC guidelines
(EMC Rules 89/336/EWG) and/or the German EMC laws apply. If the user
modifies and/or adds to the equipment (e.g. installation of add-on cards), the
prerequisites for the CE conformity declaration (safety requirements) may no
longer apply.

Scope of Delivery
PxV414 – 4U Platform User Manual 11
Scope of Delivery
qPxV414 – 4U Platform
qThis User’s Manual and the Driver-CD (for systemequipped with Intel®
Pentium®III- / Intel®Celeron®-CPU compatible SBC only)
qSBC board – User’s Manual
qCD-ROM with drivers for the installation of the SBC card
qTwo keys for the drive door lock
qPower cord (for AC power supply units only)
Additionally delivered parts for system configuration with Intel®Pentium®4- / Intel®
Celeron®-CPU compatible SBC only:
qY-adapter cable (PS/2 Keyboard/Mouse)
qTwin USB cable with bracket
qAudio I/O-cable with bracket
qInstallation material:
(8 pieces of screws each for hard disk- and floppy disk-/CD-/DVD-drives,
4 screws for the brackets, 2 brackets)
qDVI-Output adapter with bracket and cable (optional)
q1x CD-ROM with the drivers and the SBC-User’s Manual)
Type Label and Product Identification
The type label of the PxV414 – 4U Platform is placed on the right side of the unit.
Product designation on
the type label Product identification
PxV414-A PxV414 – 4U Platform with AC-PSU
PxV414-C PxV414 – 4U Platform with DC-PSU (-48V DC)
PxV414-F PxV414 – 4U Platform with DC-PSU (+24V DC)

Product Description
12 PxV414 – 4U Platform User Manual
Product Description
The PxV414 is a feature-packed 4U (19") system, designed for high-performance
applications. The PxV414 – 4U Platform is designed as a rackmount device. It
includes backplane with 32-bit PCI design slots.
Your system can accommodate a Pentium III®/Celeron®- or a Pentium4®/Celeron®-
CPU compatible Single Board Computer (SBC).
The System is equipped with three front accessible drive bays (one 3,5” and two
5,25” bays).
The operating elements are located behind the drive door and consist of the
“Power Switch” and the “Reset Button” for the standard configuration. The
indicator LEDs are located on the right side of the left handle; for the standard
version these are composed of the “power LED” and “hard disk activity LED”.
The unit incorporates E-PAC®technology to simplify the installation and the
removal of its components (HDD, FDD or CD-ROM-drive). The front side cooling
fans are mounted into E-PAC®.This advanced technology is also extreme
resistant to shock and vibrations and a definite air stream for the system cooling.
The washable air filter mat, located in the front of the unit, protects your system
against dust and soiling. It is changeable while the PxV414 –4U Platform is
powered-up.
On the right side of the device there are the type label and the approval marks.
Fig 2: PxV414 – 4U Platform

Product Description
PxV414 – 4U Platform User Manual 13
1
2
3
4 65
7
8
10
1
5
9
Fig 3: PxV414 – 4U Platform opened
1E-PAC®
25,25” bay (in the pictured
configuration is built in a CD-ROM
drive)
3Power Supply Unit (PSU)
4Device backside
532 bit expansion slots
6SBC card interfaces
7SBC board
8Backplane
9Cards holder
10Front cooling fans
Please take care if you powered up the system that the
openings for air intake and exhaust must be not
obstructed by objects or the like.

Product Description
14 PxV414 – 4U Platform User Manual
Front Panel
The system is designed for the 19” rackmount.
Fig. 4: Front panel with closed doors
1Holes for in rack mount
2Handles
3Air filter hood
4Drives door with lock
The operating elements (power switch and reset button) and the integrated drives
are located at the front side of the PxV414 – 4U Platform, behind the drive door.
Fig. 5: Front panel with opened doors
1LED indicators
2Air intake openings
3Operating elements
43,5” bay (shown with a built-in drive)
55,25” bay (shown with a built-in drive)
6opened drive door
3 4
11
2 2
452 36
1

Product Description
PxV414 – 4U Platform User Manual 15
Operating Elements
3
4
1
2
Fig. 6: LED panel
Power Switch Press this button to turn the system on or off.
Reset Taster If your system no longer reacts, you must restart the PxV414
–4U Platform. To do this, press the restart button.
Keylock Switch You can use the keylock switch to block the keyboard. If this
keyboard lock is activated it is not possible to make any
entries via the keyboard.

Even if you turn off the system with the on/off button, there is
still a standbyvoltage of 5 V on the SBC card.
The unit is not completely disconnected from the main power
source by turning off the with the power on/off button.
The unit is complete disconnected from the main power
source, only when the power cord is disconnected either from
the power source or the unit.
Therefore the power cord and its connectors must always
remain easily accessible.

When you reset, all data in the main memory are erased. The
system restarts without having to turn the computer off and
back on again.
1Reset taster
2Keylock switch (optional)
3Keyboard connector
4Power switch

Product Description
16 PxV414 – 4U Platform User Manual
LED Indicators
On the left side next to the handle of the PxV414 – 4U Platform there are the
indicator LEDs.
Power LED
(green) This LED lights up green when the power supply is correct
and the system is turned on. If this LED does not light up
after turning on the system, then you must check the
systems mains power source.
Hard disk activity
LED (orange) Indicate the hard disk activity.
Temperature
control LED
(red)
Optional
This LED indicator is lighting if is reached the admitted
limit temperature of your system.

Do not press the disk eject while the disk drive LED is lit or
blinking.
Air Filter Hood Cover
On the systems front side, behind the detachable hood cover are located the air
intake openings of the overpressure cooling system.
Behind the hood cover there are located the washable air filter mat which
protects your system against dust and soiling (see chapter: “Cleaning the Air
Filter Mat”).
Drive Door
You can protect the PxV414 – 4U Platform drives from unauthorized use by
means of drive doors with a safety lock.

The drive door must be locked during the operation.
The key should be kept somewhere where it is not accessible to
unauthorized persons.

The PxV414 – 4U Platform comes equipped with two keys. If the
keys get lost or damaged, then the drive door can be opened only
by Kontron Embedded Computers service personnel.

Product Description
PxV414 – 4U Platform User Manual 17
Frontal Accessible Drive Bays
The PxV414 – 4U Platform is equipped with three front accessible drive bays:
qone 3,5” bay
qtwo5,25” bays.
Ports on the Front Panel
Keyboard Connection
You can connect a PS/2 compatible keyboard to the Mini –DIN socket.

Product Description
18 PxV414 – 4U Platform User Manual
Rear Panel
On the rear panel are located the external interfaces of the integrated SBC board
and the power supply unit.
The configuration respectively the number of the PxV414 – 4U
Platform interfaces may vary depending on the device
equipment.
7 8
3 41 2 5 6 5
Fig. 7: Rear panel with DC-PSU
7 8
3 41 2 5 6 5
Fig. 7a: Rear panel with AC-PSU
1DC or AC power inlet of the power supply
(according to the used PSU)
2Fan of the power supply
3Ground stud
4Bracket for padlock
532 bit PCI free slots
6SBC board interfaces
7Cover captive knurled screws
8Air exhaust openings

Product Description
PxV414 – 4U Platform User Manual 19
Ports on the Rear Panel
The configuration respectively the number of the PxV414 – 4U
Platform interfaces may vary depending on the device
equipment.
SBC Board External Interfaces

The external interfaces of the SBC board can be different,
depending on the integrated SBC.
For detailed SBC board interface description refer to the supplied
SBC board manual.
Power Supply Unit
Each PxV414 – 4U Platform can be equipped optionally depending on the power
supply unit (PSU) with an AC-PSU or a DC-PSU.
To Padlock the Device
There are two brackets (one on the cover the other on the chassis) on the device
backside. You can protect your system (to remove the cover) from unauthorized
access by means of a padlock (not delivered).
