KRUG+PRIESTER IDEAL 4815 User manual

Guillotines EN Operating Instructions
www.ideal.de
IDEAL 4850
IDEAL 4815

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Table of Contents
Safety precautions 3
Intended use 4
Installation 10
Startup 13
Operation / Operating elements 15
Blade and cutting stick replacement 22
Maintenance and cleaning 31
Annual inspection / Safety test 32
Possible malfunctions 33
Accessories 39
Technical data 40
EC-declaration of conformity 43

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Safety precautions
Please read these operating instructions before putting the machine into
operation and observe the safety precautions.
The operating instructions must always be available.
Children must not operate the machine!
Do not reach beneath the blade!
Never leave the blade unattended!
Do not extract or transport the blade without
protection! (See page 25 and 27).
Danger! Risk of injury!
Do not cut hard materials or materials which
may splinter!

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Intended use
The machine is designed for cutting stacks of
paper to a specied size.
This machine is constructed for "one-man
operation" only!
Warning! Clips or similar damage the
cutting blade.
Safety precautions / Intended use
Do not use any spray cans with flammable
content near to the cutting machine!
Do not use any flammable cleaning agents.

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Disconnect from the mains before starting any
service work or before removing the panels!
Replacement of blade and cutting stick may
be performed only when the main switch is
switched off!
Safety precautions

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C
AC
B
AA
A
All components which could endanger the
operator are covered by a guard!
Operating the machine without safety device is
forbidden!
(Front safety guard (A), rear screwed safety
guard (B) and panel (C).
Safety precautions

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A
C
B
AB
The dangerous cutting movement is
safeguarded by a movable guard (A) and a
safety two-handed control system! (B)
Before working with the machine and after
every blade replacement the automatic cut-off
function of safety guard (A),(correct if distance
between cover and table is < 20 mm) main
switch (B) and control panel (C) must be
checked.
Safety precautions

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230V / 10A min
115V / 15A min
Protect mains cable against heat, oil and
sharp edges!
Connect the power cord to a single phase
socket.
Ensure free access to mains!
Safety precautions

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When not in use for a longer period switch off.
(Main switch to "0").
Danger!
Blade must always be covered by the
pressing bar.
Clamping Blade
OK
OK
Safety precautions

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Remove the stand from the wooden pallet.
4 strong people are required to lift the machine
from the pallet and place it on the stand.
Secure with 4 screws (A). Put the shelf (B) on
the stand. (Parts and tools are in the tool set
(C).
Installation

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A
Tools can be kept in the holder provided.
Cutting sticks (A) can be put in the tool holder
Installation

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CA
C
Tighten the backgauge crank (A). Parts and
tools are in the tool set (C).
Only 4815
Attach the enclosed hand-wheel for clamping.
Parts ans tools are in the tool set (C).
Installation

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A
Startup
Plug into socket.
The machine must be connected directly to
the socket.
Side tables (A), left and right are available
as an option (No. 9000 528).
Installation / Startup

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AA
A
X
AB
It is forbidden to operate the machine if the
operating and safety instructions have not been
understood. Please check the safety devices
are functioning and complete before use.
• All covers have to be mounted (A).
• The release for cutting is allowed only if
the cover is closed and the two-hand safety
device is operated at the same time (B)
• If the front cover closes by itself the
gas spring (X) needs replacing.
We recommend you keep a record of your test
results.
Startup

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1
9
9
6
4
5
8
2
1
3
7
11 12 13
Warning!
Before cutting a measurement please check
that the measurement scale (cm or inch) is
adjusted correctly. See left picture.
Cutting activation
Warning!
• Run backgauge to the front for turning the
paper stack.
• Do not interrupt the upward movement of
the blade by performing switching
procedures.
• Close the front safety guard J.
• Blade must always be at the top and be
covered by the clamp. Do not touch the
blade.
(see safety information on page 30).
Risk of injury!
Operating elements
A- Safety two-handed control system
Pre-clamping (only 4850)
and cutting
B- Overload switch
Blade drive 4815
Blade drive, clamp drive,
4850
C - Display cutting size (cm or inch)
D- Main switch
E- Crank handle for backgauge
setting
F- Key switch
G- Paper clamp (only 4815)
H- Backgauge
I- Side lay left and right
J- Front safety guard
K - Measuring unit (cm or inch)
L - Display cutting size (cm or inch)
M - Changeover (cm/inch)
Operation / Operating elements

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C
A
B
Position the main switch Dto "I" (A). Insert the
key Ffor the control system and move it to the
right (B). Open the safety guard J(C). The
machine is now ready for use.
Operation

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A
B
C
D
E
The measurement is set with the backgauge
crank.(A) The symbol – rotary direction –
moves to the right on the display (B)
(see picture C). The rotary direction of the
backgauge crank (A) is indicated on the right.
Keep turning the backgauge crank to the right
until a measurement appears (see picture E).
The reference position is reached.
The cutting size can now be set with the
handle (A).
If the backgauge is right at the front the
symbol – rotary direction – will move to the
left (see picture D). Turn the backgauge crank
to the left until the rotary direction appears
on the right in the display (see picture
C). Afterwards turn the backgauge crank to
the right until a measurements appears (see
picture E). The reference position is reached.
The cutting size can now be set with the
handle (A). Proceed to position  from the
rear.
Measurement is shown on the display in
inches or cm (B).
Information:
When the machine is only switched off by the
Key switch F(main switch Dis still ON) it
is not necessary to advance to the reference
point.
Operation

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A
B
Cut according to markings
Optical cutting line (A) that indicates the exact
position of the cut. Blade cuts on the front
edge (B) of the light beam. (Only use when no
exact cut is required).
• Adjust the backgauge with the crank handle
Eto the back.
• Insert paper and move by means of the
stacking angle to the backgauge H and side
lay on the left I.
• Turn the crank handle Eto the right until
the marking on the paper to be cut is below
the cutting line indicator.
Pull out the handle to avoid the measurement
being wrongly adjusted.
Operation

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B
A
B
C
A
Position the paper on the backgauge (A) and
side lays left or right (B).
To move paper stacks, please use the paper
knock-up block (C) provided.
(Run backgauge to the front for turning the
paper stack).
Only 4815
Clamping is released by the hand-wheel.
Before every cut lower the clamp by turning
the hand-wheel to the right and tighten with a
light twist.
4815
Press both actuators of the two-handed
control system activation (A) simultaneously
and them pressed until the paper is
completely cut.
Operation

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A
+ =
+ =
+ =
+ =
+ =
+ =
Switch position 1
Switch position 2
Pre-clamping
Press down both actuators to step 1
Clamp returns
Press down completely one of the actuators
Cutting sequence with automatic clamping
Press down both actuators to step 2
4850
The clamp moves automatically when cutting
is activated.
The paper can also be pressed in advance.
Clamping and cutting is activated by
pressing actuators (A) on the front table.
4850
The actuator has 2 switching steps:
1. pre-clamping
2. automatic clamping and cutting
4850
Operation