KRUG+PRIESTER IDEAL 5255 User manual

EN Operating Instructions
Guillotines
www.ideal.de
IDEAL 4855 IDEAL 5255
IDEAL 6655

- 2 -
Table of Contents
Safety precautions 3
Intended use 4
Operating elements 5
Installation 10
Startup 12
Operation 15
Blade and cutting stick replacement 26
Maintenance and cleaning 35
Annual inspection / Safety test 36
Possible malfunctions 37
Accessories 42
Technical data 43
EC-declaration of conformity 46

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Safety precautions
Please read these operating instructions before putting the machine into
operation and observe the safety precautions.
The operating instructions must always be available.
Children must not operate the machine!
Do not reach beneath the blade!
Never leave the blade unattended!
Do not extract or transport the blade without
protection! (See page 29 and 31).
Danger! Risk of injury!
Do not cut hard materials or materials which
may splinter!

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Intended use
The machine is designed for cutting stacks of
paper to a specied size.
This machine is constructed for "one-man
operation" only!
Warning! Clips or similar damage the
cutting blade.
Safety precautions / Intended use
Do not use any spray cans with flammable
content near to the cutting machine!
Do not use any flammable cleaning agents.

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1
6
4
5
7
2
1
3
9
8
8
Disconnect from the mains before starting any
service work or before removing the panels!
Replacement of blade and cutting stick may
be performed only when the main switch is
switched off!
Operating elements
ASafety two-handed control system
Pre-clamping and cutting
BOverload switch (blade drive/clamp drive/
backgauge drive)
CBackgauge control
DMain switch
EHand-wheel for backgauge setting
FKey switch
GBackgauge
HSide lay left and right
IFront safety guard
Safety precautions / Operating elements

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AA
A
C
C
A
B
All components which could endanger the
operator are covered by a guard!
Operating the machine without safety device is
forbidden!
(Front safety guard (A), rear screwed safety
guard (B) and panel (C).
Safety precautions

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AB
A
C
B
The dangerous cutting movement is
safeguarded by a movable guard (A) and a
safety two-handed control system! (B)
Before working with the machine and after
every blade replacement the automatic cut-off
function of safety guard (A),(correct if distance
between cover and table is < 20 mm) main
switch (B) and control panel (C) must be
checked.
Safety precautions

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230V / 10A min
115V / 15A min
Connect the power cord to a single phase
socket.
Ensure free access to mains!
When not in use for a longer period switch off.
(Main switch to "0").
Safety precautions

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Danger!
Blade must always be covered by the
pressing bar.
Protect mains cable against heat, oil and
sharp edges!
Clamping Blade
OK
OK
Safety precautions

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Remove the stand from the wooden pallet.
4 strong people are required to lift the machine
from the pallet and place it on the stand.
Secure with 4 screws (A). Put the shelf (B) on
the stand. (Parts and tools are in the tool set
(C).
Installation

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A
Tools can be kept in the holder provided.
Cutting sticks (A) can be put in the tool holder.
Installation

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A
Startup
Plug into socket.
The machine must be connected directly to the
socket.
Side tables (A), left and right are available
as an option (No. 9000 528).
Installation / Startup

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AA
A
AB
X
It is forbidden to operate the machine if the
operating and safety instructions have not
been understood. Please check the
safety devices are functioning and
complete before use.
• All covers have to be mounted (A).
• The release for cutting is allowed only if
the cover is closed and the two-hand safety
device is operated at the same time (B)
• If the front cover closes by itself the gas
spring (X) needs replacing.
We recommend you keep a record of your
test results.
Startup

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B
A
C
A
B
D
The measurement is set either with the hand-
wheel (A) or by programming (B) the cutting
measurements. Measurement is shown on
the display in inches or cm (B).
Position the main switch to "I" (A). Insert the
key for the control system and move it to the
right (B). Open the safety guard (C). The
machine is now ready for use.
Press Sbutton (D).
Machine will automatically go to the start
position.
Startup

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A
B
C
B
A
B
Optical cutting line (A) that indicates the exact
position of the cut. Blade cuts on the front
edge (B) of the light beam. (Only use when no
exact cut is required).
Position the paper on the backgauge (A) and
side lays left or right (B).
To move paper stacks, please use the paper
knock-up block (C) provided.
(Run backgauge to the front for turning the
paper stack).
Operation

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A
+ =
+ =
+ =
The clamp moves automatically when cutting
is activated.
The paper can also be pressed in advance.
Clamping and cutting is activated by the
actuators (A) on the front table.
Cutting sequence with automatic clamping
Press down both actuators to step 2
Clamp returns
Press down completely one of the actuators
Pre-clamping
Press down both actuators to step 1
The actuator has 2 switching steps:
1. pre-clamping
2. automatic clamping and cutting
Switch position 1
Switch position 2
Operation

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A
A
Cutting activation:
Press both actuators of the two-handed
control system (A) simultaneously and keep
pressed until the paper is completely cut.
To interrupt or stop cutting:
To interrupt or stop cutting, release
both actuators (A) of the two-handed control.
Close the safety guard.
Operation

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C
K
W
L
Start machine
• Main switch Dto position "I", insert the key
Ffor the control panel and turn to the right.
Start screen appears
The following functions are changeable:
Brightness
CM/INCH
Touchtone ON/OFF
Language
•Press START J backgauge G moves
to the rear and searches for the reference
position, wait until a measurement
is shown in the display C
4855 = 45.00 cm, 17.717 inches
5255 = 52.00 cm, 20.472 inches
6655 = 61.00 cm, 24.016 inches
• The DIN and free programmable
measurements are recallable with the
respective buttons W.
Memory 1: A2, A3, A4, A5,
Memory 2: A6, A7, B3, B4
Memory 3:
Memory 4:
and in inch
Memory 1: 4¼“, 5 ½“, 7“, 8 ½“
Memory 2: 11“, 12“, 14“, 17“
Memory 3:
Memory 4:
Operation

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C
K
W
L
A
B
In memory 3 + 4 (mm and inch) no
measurements are saved. Until a rst input
of data the following will be shown in the
corresponding elds: .
The measurements entered remain stored.
They cannot be deleted but overwritten.
How to program Memory 3 and 4
Press the memory button Wto enter the
memory platform (3 or 4). Enter the required
measurements or overwrite them.Press the
button and keep it pressed until
an acoustic signal sounds, the
measurements have been saved now.
Warning!
Before storing or cutting a measurement
please check if the correct measurement
scale (cm or inch) see above is stored.
For information on how to store see picture
below left. Is shown on the screen see K.
After 30 minutes the machine (AB) switches
to energy-saving mode.
The machine is reactivated by touching the
keypad area L.
Operation

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1
6
4
5
7
2
1
3
9
8
810
L
M
Cutting activation
Warning!
• Run backgauge to the front for turning the
paper stack
• Do not interrupt the upward movement of the
blade by performing switching procedures
•Wait until the display is green before activating
a cut
• Blade must always be at the top and be
covered by the clamp. Do not touch the blade
(see safety information on page 34).
Risk of injury!
Cutting to specied dimensions
• Press MAN.
• Enter dimension on the numerical key pad L
 Measurement is shown in red
(If a wrong dimension is entered this can be
corrected by pressing the Ybutton)
• Press START M dimension is
approached,  Measurement is shown in
green
• Insert paper and move by means of the
stacking angle Jto the backgauge Gand
side lay on the left H
•Close the safety guard I.
• Release the cut.
Cut according to markings
Press MAN.
• Adjust the backgauge with the hand-wheel E
to the back
• Insert paper and move by means of the
stacking angle Ito the backgauge G and
side lay on the left H
• Turn the hand-wheel Eto the right until the
marking on the paper to be cut is below the
cutting line indicator
•The further the hand-wheel E
is turned to the right, the quicker the
backgauge moves. If the hand-wheel is
turned to the left the backgauge will return
quicker.
•Close the safety guard I.
• Release the cut.
Operation