KSB SALINNOVA NOVA Series Installation instructions

High-pressure Pump
NOVA
Installation/Operating Manual
engineered by

Legal information/Copyright
Installation/Operating Manual NOVA
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© Salinnova GmbH, Frankenthal, Germany 09/11/2018

Contents
3 of 60
NOVA
Contents
Glossary .................................................................................................................................................. 5
1 General.................................................................................................................................................... 6
1.1 Principles ...........................................................................................................................................................6
1.2 Target group.....................................................................................................................................................6
1.3 Other applicable documents............................................................................................................................6
1.4 Symbols .............................................................................................................................................................6
2 Safety...................................................................................................................................................... 7
2.1 General..............................................................................................................................................................7
2.2 Intended use .....................................................................................................................................................7
2.3 Personnel qualification and training...............................................................................................................7
2.4 Consequences and risks caused by non-compliance with this manual .........................................................8
2.5 Safety awareness ..............................................................................................................................................8
2.6 Safety information for the operator/user.......................................................................................................8
2.7 Safety information for maintenance, inspection and installation ................................................................8
2.8 Unauthorised modes of operation..................................................................................................................9
2.9 Key to safety symbols/markings.......................................................................................................................9
3 Transport/Temporary Storage/Disposal............................................................................................. 10
3.1 Checking the condition upon delivery..........................................................................................................10
3.2 Transport.........................................................................................................................................................10
3.3 Storage/preservation......................................................................................................................................10
3.4 Return to supplier...........................................................................................................................................11
3.5 Disposal ...........................................................................................................................................................11
4 Description of the Pump (Set)............................................................................................................. 12
4.1 General description ........................................................................................................................................12
4.2 Designation.....................................................................................................................................................12
4.3 Name plate......................................................................................................................................................12
4.4 Design details..................................................................................................................................................12
4.5 Configuration and function...........................................................................................................................13
4.6 Example of a P&I diagram..............................................................................................................................14
4.7 Noise characteristics .......................................................................................................................................15
4.8 Scope of supply...............................................................................................................................................15
4.9 Dimensions and weights ................................................................................................................................15
4.9.1 Dimensions .........................................................................................................................................15
4.9.2 Weights...............................................................................................................................................18
4.10 Filtration..........................................................................................................................................................19
5 Installation at Site................................................................................................................................ 20
5.1 Safety regulations...........................................................................................................................................20
5.2 Checks to be carried out prior to installation...............................................................................................20
5.3 Installing the pump set ..................................................................................................................................21
5.3.1 Installation on a foundation .............................................................................................................21
5.4 Pipes/hoses ......................................................................................................................................................22
5.4.1 Properly connecting pipes/hoses.......................................................................................................22
5.5 Protective equipment.....................................................................................................................................24
5.5.1 Mounting the coupling guard ..........................................................................................................24
5.5.2 Fitting the pressure sensors...............................................................................................................25
5.5.3 Installing the temperature monitoring devices ...............................................................................25
5.5.4 Installing the pressure relief valve....................................................................................................25
5.6 Checking the coupling alignment .................................................................................................................26
5.7 Electrical connection ......................................................................................................................................27
5.7.1 Operation on a frequency inverter...................................................................................................27
5.7.2 Electrical connection..........................................................................................................................27
5.8 Checking the direction of rotation................................................................................................................28

Contents
4 of 60 NOVA
6 Commissioning/Start-up/Shutdown................................................................................................... 30
6.1 Commissioning/Start-up.................................................................................................................................30
6.1.1 Prerequisites for commissioning/start-up .........................................................................................30
6.1.2 Priming and venting the pump.........................................................................................................30
6.1.3 Start-up...............................................................................................................................................31
6.1.4 Switching off the pump.....................................................................................................................32
6.2 Operating limits..............................................................................................................................................32
6.2.1 Pressures .............................................................................................................................................33
6.2.2 Ambient temperature........................................................................................................................34
6.2.3 Frequency of starts.............................................................................................................................34
6.2.4 Fluid handled .....................................................................................................................................34
6.3 Shutdown/storage/preservation ....................................................................................................................35
6.3.1 Measures to be taken for shutdown ................................................................................................35
6.4 Returning to service .......................................................................................................................................35
7 Servicing/Maintenance........................................................................................................................ 37
7.1 Safety regulations...........................................................................................................................................37
7.2 Servicing/Inspection........................................................................................................................................38
7.2.1 Supervision of operation...................................................................................................................38
7.2.2 Inspection work..................................................................................................................................39
7.2.3 Lubrication and lubricant change.....................................................................................................40
7.3 Drainage/cleaning ..........................................................................................................................................41
7.4 Dismantling the pump set..............................................................................................................................41
7.4.1 General information/Safety regulations...........................................................................................41
7.4.2 Preparing the pump set.....................................................................................................................42
7.4.3 Removing the pump set from the piping.........................................................................................42
7.4.4 Dismantling the pump.......................................................................................................................43
7.4.5 Removing the mechanical seal..........................................................................................................44
7.5 Reassembling the pump set...........................................................................................................................44
7.5.1 General information/safety regulations ...........................................................................................44
7.5.2 Installing the mechanical seal ...........................................................................................................45
7.5.3 Reassembling the pump ....................................................................................................................46
7.6 Tightening torques.........................................................................................................................................46
7.7 Spare parts stock.............................................................................................................................................46
7.7.1 Ordering spare parts..........................................................................................................................46
8 Trouble-shooting.................................................................................................................................. 48
9 Related Documents.............................................................................................................................. 50
9.1 Exploded view and list of components .........................................................................................................50
9.2 Measurement reports.....................................................................................................................................52
9.2.1 Measurement report: Flushing the pump ........................................................................................52
9.2.2 Measurement report: Starting the pump manually ........................................................................53
9.2.3 Measurement report: Starting the pump automatically .................................................................54
9.2.4 Measurement report: Shutting down the pump .............................................................................55
10 EU Declaration of Conformity............................................................................................................. 56
11 Certificate of Decontamination........................................................................................................... 57
Index ..................................................................................................................................................... 58

Glossary
5 of 60
NOVA
Glossary
Certificate of decontamination
A certificate of decontamination is enclosed by the
customer when returning the product to the
manufacturer to certify that the product has been
properly drained to eliminate any environmental
and health hazards arising from components in
contact with the fluid handled.
Drive end
The side of the pump which faces the motor
Inlet pressure
The pressure at the "Low Pressure In" connection
of the pump
Pump
Machine without drive, additional components or
accessories
Pump end
The side of the pump which faces away from the
motor
Pump set
Complete pump set consisting of pump, drive,
additional components and accessories

1 General
6 of 60 NOVA
1 General
1.1 Principles
This instruction manual is valid for the type series and variants indicated on the front
cover.
The manual describes the proper and safe use of this equipment in all phases of
operation.
The name plate indicates the type series and size, the main operating data, the order
number and the order item number. The order number and order item number
clearly identify the pump set and serve as identification for all further business
processes.
In the event of damage, immediately contact your nearest Salinnova Service centre to
maintain the right to claim under warranty.
1.2 Target group
This instruction manual is aimed at the target group of trained and qualified
specialist technical personnel. (ðSection2.3,Page7)
1.3 Other applicable documents
Table1: Overview of other applicable documents
Document Contents
Data sheet Description of the technical data of the pump (set)
Sub-supplier product literature Operating manuals and other product literature
describing accessories and integrated machinery
components
Spare parts lists Description of spare parts
For accessories and/or integrated machinery components, observe the relevant
manufacturer's product literature.
1.4 Symbols
Table2: Symbols used in this manual
Symbol Description
✓Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳Safety instructions
⇨Result of an action
⇨Cross-references
1.
2.
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product

2 Safety
7 of 60
NOVA
2 Safety
!DANGER
All the information contained in this section refers to hazardous situations.
In addition to the present general safety information the action-related safety
information given in the other sections must be observed.
2.1 General
This instruction manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
The safety information in all sections of this manual must be complied with.
The instruction manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
The contents of this instruction manual must be available to the specialist personnel
at the site at all times.
Information attached directly to the product must always be complied with and kept
in a perfectly legible condition at all times. This applies to, for example:
▪Arrow indicating the direction of rotation
▪Markings for connections
▪Name plate
The operator is responsible for ensuring compliance with all local regulations not
taken into account in this instruction manual.
2.2 Intended use
▪The product must only be operated in the fields of application described in the
other applicable documents. (ðSection1.3,Page6)
▪Only operate pumps/pump sets which are in perfect technical condition.
▪Do not operate the pump (set) in partially assembled condition.
▪Only use the pump (set) to handle the fluids described in the data sheet or
product literature of the pump model.
▪Never operate the pump (set) without the fluid to be handled.
▪Observe the minimum speed indicated on the data sheet or in the product
literature (prevents overheating, bearing damage, etc.).
▪Observe the maximum speed indicated on the data sheet or in the product
literature (prevents overheating, mechanical seal damage, cavitation damage,
bearing damage, etc.)
▪Never operate the pump (set) at a pressure below the specified inlet pressure
(prevention of cavitation damage).
▪Never operate the pump (set) below the specified back pressure.
▪Consult the manufacturer about any use or mode of operation not described in
the data sheet or product literature.
2.3 Personnel qualification and training
All personnel involved must be fully qualified to transport, install, operate, maintain
and inspect the machinery this manual refers to.
The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.
Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
Training on the pump (set) must always be supervised by technical specialist
personnel.

2 Safety
8 of 60 NOVA
2.4 Consequences and risks caused by non-compliance with this manual
▪Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.5 Safety awareness
In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:
▪Accident prevention, health regulations and safety regulations
▪Explosion protection regulations
▪Safety regulations for handling hazardous substances
▪Applicable standards, directives and laws
2.6 Safety information for the operator/user
▪Fit protective equipment (e.g. contact guards) supplied by the operator for hot,
cold or moving parts, and check that the equipment functions properly.
▪Do not remove any protective equipment (e.g. contact guards) during operation.
▪Provide the personnel with protective equipment and make sure it is used.
▪Contain leakages (e.g. at the shaft seal) of hazardous fluids handled (e.g.
explosive, toxic, hot) so as to avoid any danger to persons and the environment.
Adhere to all relevant laws.
▪Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
▪If shutting down the pump does not increase potential risk, fit an emergency-
stop control device in the immediate vicinity of the pump (set) during pump set
installation.
2.7 Safety information for maintenance, inspection and installation
▪Modifications or alterations of the pump (set) are only permitted with the
manufacturer's prior consent.
▪Use only original spare parts or parts/components authorised by the
manufacturer. The use of other parts/components can invalidate any liability of
the manufacturer for resulting damage.
▪The operator ensures that maintenance, inspection and installation are
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪Only carry out work on the pump (set) during standstill of the pump.
▪Only perform work on the pump set when it has been disconnected from the
power supply (de-energised).
▪The pump (set) must have cooled down to ambient temperature.
▪Pump pressure must have been released and the pump must have been drained.

2 Safety
9 of 60
NOVA
▪When taking the pump set out of service always adhere to the procedure
described in the manual. (ðSection6.3,Page35)
▪Decontaminate pumps which handle fluids posing a health hazard.
▪As soon as the work has been completed, re-install and re-activate any safety-
relevant devices and protective devices. Before returning the product to service,
observe all instructions on commissioning. (ðSection6.1,Page30)
2.8 Unauthorised modes of operation
Never operate the pump (set) outside the limits stated in the data sheet and in this
manual.
The warranty relating to the operating reliability and safety of the supplied pump
(set) is only valid if the equipment is used in accordance with its intended use.
2.9 Key to safety symbols/markings
Table3: Definition of safety symbols/markings
Symbol Description
!DANGER
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
!WARNING
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.

3 Transport/Temporary Storage/Disposal
10 of 60 NOVA
3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify Salinnova or the supplying dealer and the insurer about the damage in
writing immediately.
3.2 Transport
DANGER
Improper transport
Danger to life from falling parts!
▷Observe the safety regulations for transport work. (ðSection2,Page7)
(ðSection3,Page10)
▷Observe the applicable local occupational safety and accident prevention
regulations.
DANGER
The pump (set) could slip out of the suspension arrangement
Danger to life from falling parts!
▷Always transport the pump (set) in the specified position.
▷Never suspend the pump from its free shaft end.
▷Observe the information on weights, centre of gravity and fastening points.
▷Observe the applicable local accident prevention regulations.
▷Use suitable, permitted lifting accessories, e.g. self-tightening lifting tongs.
To transport the pump/pump set suspend it from the lifting tackle as shown.
Fig.1: Transporting the a) pump set b) pump
3.3 Storage/preservation
If commissioning is to take place some time after delivery, we recommend that the
following measures be taken for pump (set) storage.
CAUTION
Damage during storage due to humidity, dirt or vermin
Corrosion/contamination of the pump (set)!
▷For outdoor storage cover the pump (set) or the packaged pump (set) and
accessories with waterproof material.

3 Transport/Temporary Storage/Disposal
11 of 60
NOVA
CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage to the pump!
▷Clean and cover pump openings and connections as required prior to putting
the pump into storage.
Store the pump (set) in a dry, protected room where the atmospheric humidity is as
constant as possible.
If properly stored indoors, the pump set is protected for a maximum of 12 months.
New pumps/pump sets are supplied by our factory duly prepared for storage.
For storing a pump (set) which has already been operated, observe the instructions
in (ðSection6.3,Page35) .
3.4 Return to supplier
1. Drain the pump as per operating instructions.
2. Flush and clean the pump, particularly if it has been used for handling noxious,
explosive, hot or other hazardous fluids.
3. If the pump has handled fluids whose residues could lead to corrosion damage
in the presence of atmospheric humidity or could ignite upon contact with
oxygen also neutralise the pump and blow through with anhydrous inert gas to
ensure drying.
4. Always complete and enclose a certificate of decontamination when returning
the pump.
Indicate any safety measures and decontamination measures taken.
(ðSection11,Page57)
NOTE
If required, a blank certificate of decontamination can be downloaded on the
Internet at: www.salinnova.com\downloads.
3.5 Disposal
WARNING
Fluids handled, consumables and supplies which are hot and/or pose a health
hazard
Hazard to persons and the environment!
▷Collect and properly dispose of flushing fluid and any fluid residues.
▷Wear safety clothing and a protective mask if required.
▷Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Dismantle the pump (set).
Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner.

4 Description of the Pump (Set)
12 of 60 NOVA
4 Description of the Pump (Set)
4.1 General description
▪High-pressure pump
For drinking water production and treatment by reverse osmosis in industry, hotels,
resorts and ships.
4.2 Designation
Table4: Key to the designation
Code Description
NOVA Type series
PC Design
PC Pump direction of rotation: counter-clockwise
60 Flow rate [m³/h] (size)
316L Drinking water yield [%]
DSS Material variant
DSS Duplex stainless steel
4.3 Name plate
NOVA P180-SS
SALAU 1064 2018
SERIAL N 424-001.786
Q 225cc/rev P max 120 bar
Salinnova GmbH, Lambheimer Str.18
67227 Frankenthal
End-Product:
Made in Germany
1
2
3
4
5
Fig.2: Name plate (example)
1 Pump type, type series, size, version 2 Order number
3 Serial number 4 Year of construction
5 Maximum operating pressure
4.4 Design details
Design
▪Hydraulic unit comprising axial piston pump
▪Swash plate design with non-adjustable swash plates
▪Number of pistons: 9
▪Horizontal installation
Shaft seal
▪Mechanical seal
Static sealing elements
▪The static sealing elements are made of elastomer type NBR.

4 Description of the Pump (Set)
13 of 60
NOVA
Bearings
▪Product-lubricated plain bearings
▪The bearings' service life depends on the operating conditions and the fluid's
level of purity.
Drive
▪All motor sizes in grey cast iron
Automation
▪Automation equipment is fitted at the place of use and will be tailored to the
individual system requirements by the engineering contractor.
4.5 Configuration and function
1
13
4
A
B
C
Fig.3: Configuration and function
1 Electric motor
2 Drive lantern
3 NOVA
4 Mounting frame
A “High Pressure In”, to the membranes
B Leakage
C "Low Pressure In", raw water
Design The pump is designed with fluid inlets and outlets. The hydraulic system is connected
to the motor by a coupling. The motor is controlled by a frequency inverter. The
pump including motor is fitted to a mounting frame.
Function The axial piston pump transmits the electric motor's mechanical energy to the raw
water which is pumped through the RO membrane, separating the drinking water
and leaving the raw water as concentrated brine. A mixing of concentrated brine and
raw water is avoided.
Sealing The pump is sealed by a mechanical seal.

4 Description of the Pump (Set)
14 of 60 NOVA
4.6 Example of a P&I diagram
VII
II
PI
I
III
IV
PI
,7
VI
PI
VIII
X
4
M
1
5
10
8
VII
IX
B
9
3
TI
Fig.4: Example of a P&I diagram
I Chemical cleaning II Membrane
III Flow meter IV Permeate
V Concentrated salt water VI Lubricant drain
VII Drain VIII Flow meter
IX Permeate flushing X Pretreated and cleaned feed water
1) Bypass line (optional)
Table5: Explanation of the P&I diagram
Item Component Task
1 Feed pump Ensures the inlet pressure supply to the pump's Low Pressure In
connection.
2 Lift check valve Avoids return flow of raw water.
3 Lift check valve Avoids return flow of flushing water / chemical cleaning liquid.
4 Filter Ensures minimum pump filtration requirements.
5 Inlet pressure monitoring Continuous inlet pressure monitoring avoids pump damage.
6 NOVA high-pressure pump Pressure boosting
7 Pressure relief valve Ensures maximum discharge pressure.
8 Shut-off valve Relevant for permeate flushing, chemical membrane cleaning
9 Pressure monitoring Continuous pressure monitoring avoids damage to the membranes/
membrane tubes.
10 Valve Relevant for adjusting the concentrated brine flow

4 Description of the Pump (Set)
15 of 60
NOVA
4.7 Noise characteristics
The noise characteristics depend on both the pressure and the rotational speed. A
sound pressure level of up to 85dB(A) can be reached under normal operating
conditions.
4.8 Scope of supply
Depending on the model, the following items are included in the scope of supply:
▪High-pressure pump
▪Drive
– Electric motor
– Frequency inverter
▪Coupling
▪Drive lantern
▪Mounting frame
– Welded with V4A stainless steel
4.9 Dimensions and weights
4.9.1 Dimensions
a
b
c
d
Fig.5: Dimensions, unboosted design

4 Description of the Pump (Set)
16 of 60 NOVA
a
b
c
d
Fig.6: Dimensions, boosted design
Table6: Dimensions [mm]: dimension a
Nominal power P1 P3 P6 P15 P30 P60 P180
[kW]
0,55 202 - - - - - -
0,75 202 202 202 - - - -
1,1 - 216 216 216 - - -
1,5 - 277 - - - - -
2,2 - - 277 277 277 - -
3 - - 277 277 277 - -
4 - - 290 290 290 290 -
5,5 - - - 334 334 334 -
7,5 - - - 334 334 334 -
11 - - - 397 397 397 -
15 - - - 397 397 397 -
18,5 - - - - 466 466 -
22 - - - - - 466 -
30 - - - - - 515 515
37 - - - - - 563 563
45 - - - - - - 563
55 - - - - - - 563
75 ------1)
90 ------1)
110 ------1)
132 ------1)
160 ------1)
1) On request

4 Description of the Pump (Set)
17 of 60
NOVA
Table7: Dimensions [mm]: dimension b
Nominal power P1 P3 P6 P15 P30 P60 P180
[kW]
0,55 471 - - - - - -
0,75 471 481 481 - - - -
1,1 - 481 481 - - - -
1,5 - 599 - - - - -
2,2 - - 599 599 599 - -
3 - - 599 599 599 - -
4 - - 583 623 630 728 -
5,5 - - - 730 741 784 -
7,5 - - - 730 741 784 -
11 - - - 827 838 881 -
15 - - - 887 898 941 -
18,5 - - - - 903 946 -
22 - - - - - 1023 -
30 - - - - - 1039 1140
37 - - - - - 1081 1140
45 - - - - - - 1140
55 - - - - - - 1140
75 ------1)
90 ------1)
110 ------1)
132 ------1)
160 ------1)
Table8: Dimensions [mm]: dimension c
Nominal power P1 P3 P6 P15 P30 P60 P180
[kW]
0,55 100 - - - - - -
0,75 100 100 100 - - - -
1,1 - 100 100 100 - - -
1,5 - 100 - - - - -
2,2 - - 140 140 140 - -
3 - - 140 140 140 - -
4 - - 140 140 140 140 -
5,5 - - - 140 140 140 -
7,5 - - - 178 178 178 -
11 - - - 210 210 210 -
15 - - - 254 254 254 -
18,5 - - - 279 279 279 -
22 - - - - - 279 -
30 - - - - - 305 305
37 - - - - - 311 311
45 - - - - - - 311
55 - - - - - - 349
75 -------
90 -------
110 -------
132 -------
160 -------

4 Description of the Pump (Set)
18 of 60 NOVA
Table9: Dimensions [mm]: dimension d
Nominal power P1 P3 P6 P15 P30 P60 P180
[kW]
0,55 200 - - - - - -
0,75 200 200 200 - - - -
1,1 - 200 200 250 - - -
1,5 - 250 - - - - -
2,2 - - 250 250 250 - -
3 - - 1) 1) 1) - -
4 - - 250 250 250 250 -
5,5 - - - 300 300 300 -
7,5 - - - 300 300 300 -
11 - - - 350 350 350 -
15 - - - 350 350 350 -
18,5 - - - - 350 350 -
22 - - - - - 350 -
30 - - - - - 400 400
37 - - - - - 450 450
45 - - - - - - 450
55 - - - - - - 450
75 ------1)
90 ------1)
110 ------1)
132 ------1)
160 ------1)
4.9.2 Weights
Table10: Weights
Nominal power Motor Frequency inverter Mounting frame Drive lantern Coupling
P1 P3 P6 P15 P30 P60 P180
[kW] [kg]
0,55 14 5,3 2 8 2,4 1,5 - - - - - -
0,75 14 5,3 2 8 3,5 1,5 1,75 - - - -
1,1 16 5,3 2 8 3,5 - 1,75 2,2 6 - - -
1,5 2) 5,3 3 10 7,7 - 1,75 - - - - -
2,2 30 5,3 3 10 7,7 - - 2,2 6 10 - -
3 30 5,3 3 9,7 7 - - - 6 10 - -
4 34 5,3 3 9,7 7 - - 6 10 20 -
5,5 64 7 5 19,5 12,6 - - - 6 10 20 -
7,5 64 7 5 19,5 12,6 - - - 6 10 20 -
11 83 23 7 29 19,4 - - - 6 10 20 -
15 100 23 10 29 19,4 - - - 6 10 20 82
18,5 165 23 22 27 16 - - - - 10 20 82
22 230 27 22 27 16 - - - - 10 20 82
30 240 27 22 40 47 - - - - - 20 82
37 285 27 30 56 50 - - - - - 20 82
45 340 45 30 56 50 - - - - - - 82
2) On request

4 Description of the Pump (Set)
19 of 60
NOVA
Nominal power Motor Frequency inverter Mounting frame Drive lantern Coupling
P1 P3 P6 P15 P30 P60 P180
[kW] [kg]
55 420 2) 2) 2) 2) ------82
75 570 2) 2) 2) 2) ------82
90 670 2) 2) 2) 2) ------82
110 2) 2) 2) 2) 2) ------82
132 2) 2) 2) 2) 2) ------82
160 2) 2) 2) 2) 2) ------82
4.10 Filtration
To ensure that the pump's service life is as long as possible, the fluid handled must be
filtered before it flows through the pump. This requires filters with a minimum
filtration ratio of β10>1000 which means that 100 of 100,000 particles sized 10µm
will pass through the filter (absolute rating).

5 Installation at Site
20 of 60 NOVA
5 Installation at Site
5.1 Safety regulations
DANGER
Installation in potentially explosive atmospheres
Explosion hazard!
▷Never install the pump in potentially explosive atmospheres.
▷Observe the information given in the data sheet and on the name plates of the
pump system.
DANGER
Improper transport
Risk of injury from lifting heavy components!
▷Select lifting accessories which are suitable for the component weight.
▷Always use the attachment points provided for the lifting accessories.
▷Comply with the applicable health and safety regulations.
DANGER
The pump or individual components could slip out of the suspension arrangement
Danger to life from falling parts!
▷Always transport the pump or components in the specified position.
▷Never suspend the pump from its free shaft end.
▷Observe the information given for the individual components regarding
weights, centre of gravity and fastening points.
▷Observe the applicable local accident prevention regulations.
▷Use suitable, permitted lifting accessories, e.g. self-tightening lifting tongs.
5.2 Checks to be carried out prior to installation
Place of installation
WARNING
Installation on mounting surfaces which are unsecured and cannot support the
load
Personal injury and damage to property!
▷Use a concrete of compressive strength class C12/15 which meets the
requirements of exposure class XS1 to EN206-1.
▷The mounting surface must have set and must be completely horizontal and
even.
▷Observe the weights indicated.
1. Check the structural requirements.
All structural work required must have been prepared in accordance with the
dimensions.