KUSSMAUL 091-80 User manual

INSTRUCTION MANUAL
3 YEAR WARRANTY
KUSSMAUL ELECTRONICS CO., INC.
170 CHERRY AVE., WEST SAYVILLE, N.Y. 11796-1221
BOOK# 091-80-1
TEL: in NY 631-567-0314 TOLL FREE: 800-346-0857 FAX: [phone]
AUTO CHARGE T
AUTOMATIC BATTERY CHARGER
TRANSIENT SUPPRESSED
NOTE :
This charger is designed for
electric utility, circuit breaker
operating applications and anywhere
in a high electromagnetic field environment
INPUT :115 volt, 50/60 Hz, 2amps
MODEL #091-80-XX
revised April 15, 2004

INSTALLATION
TheAutoChargeTAutomaticBatteryChargershouldbeinstalledinanareawithadequate
ventilation. A power cord is supplied for connection to 115 volts 60 Hz.
1. Mount the charger using the four holes provided for this.
2. Connect the wiring from the battery to the Output Terminal Strip. Spade lugs that
have been securely crimped, or soldered, should be used.
3. Double check all wiring before proceeding.
4. Wire the A.C. power line cord to 115 volts.
5. Pilot light will light to show that the charger has power.
The Auto Charge T, Model 091-80-xx battery charger is a compact completely automatic
charger designed for installation in systems which require a transient suppressed
charger. Ideal for electric utility applications to maintain the batteries used in high
voltage circuit breaker trip circuits or wherever the charger may be exposed to high
electromagnetic fields. Red, yellow and green indicators are provided to indicate
whether the battery is fully charged, charging normally or receiving the maximum current.
Construction of the Auto Charge T is extremely rugged to withstand shock and vibration.
In addition the line power input lines and the charger output terminals are provided with
filters and MOV transient suppressors. These suppression circuits permit the charger to
meet ANSI/IEEE C37.90.1-1989.
INTRODUCTION

INSTALLATION WIRING DIAGRAM
IMPORTANT: Wire size is for a
maximumlengthof20feet.Ifwiring
is to be longer, larger wiring is re-
quired.Additionalinformationisavail-
able on request.
WIRE SIZE CHART
CONNECTION ITEM DEFINITION WIRE SIZE
BAT- BATTERY
NEGATIVE NEGATIVE CHARGING LEAD FOR BATTERIES 12 AWG
BAT+ BATTERY
POSITIVE POSITIVE CHARGING LEAD FOR BATTERY # 1 12 AWG
POS
NEG
+
_
BATTERY
BATTERY
VEHICLE
GROUND
AUTO CHARGE T
TRANSIENT PROTECTED AUTOMATIC BATTERY CHARGER
CONSTANT VOLTAGE MAXIMUM CURRENT, NORMAL
POWER CHARGER OVERLOAD, BATTERY
LOW OR EXCESSIVE LOAD

SPECIFICATION & OUTLINE
SPECIFICATIONS:
Input: 115V 50/60Hz, 2 amps
Input Fuse: 5 amps
Output: see chart
Output Current: see chart
Weight: 12 lbs
AUTO CHARGE
4.25
12.75
4.75
6.75
OUTLINE DRAWING
9/32" DIA. 4 HOLES
12.00
SPECIFICATION CHART
MODEL # AMPS VOLTAGE
091-80-6 12 6
091-80-12 12 12
091-80-24 624
091-80-32 532
091-80-36 436
091-80-48 348
O91-80-72 272
O91-80-96 1.5 96
O91-80-120 1.2 120

INSTALLATION RECORD & WARRANTY
Date Installed
Installed By
Vehicle Identification
Vehicle Owner
WARRANTY
All product of Kussmaul Electronics Company Inc. are warranted to be free
of defects of material or workmanship. Liability is limited to repairing or
replacing at our factory, without charge, any material or defects which
become apparent in normal use within 3 years from the date the equipment
was shipped.
KussmaulElectronicsCompany,Inc.shallhavenoliabilityfordamagesofany
kind to associated equipment arising from the installation and /or use of the
KussmaulElectronicsCompany,Inc.products.Thepurchaser,bytheaccep-
tanceoftheequipment,assumesallliabilityforanydamageswhichmayresult
from its installation, use or misuse, by the purchaser, his or its employees or
others.