KUSSMAUL EURO CHARGER 1 User manual

TM
EURO CHARGER 1
INSTALLA TION GUIDE & MANUAL
Visit: www.evpeurope.com
Call: [phone]
E-mail: [email protected]om
EVP Ltd, Unit 4, Benford Court, Lower Cape, Warwick, CV34 5DA
Company Registration Number: 9121263
VAT number: 196484653
INTRODUCTION
The Euro Charger, Model 091-90-xx is a compact, completely
automatic single channel battery charger designed specifically
for the fire service and emergency vehicles. Of rugged
construction, the charge is made to withstand the shock and
vibration encountered in vehicle mounted equipment. Utilizing
components which meet international safety requirements
makes this charger ideal for worldwide applications.
BATTERY CHARGER FEATURES
• Completely automatic operation, charges battery on
demand
• Input voltage, switch selectable, 115 volt or 230 volts
• Output voltage regulated, eliminates overcharging battery
• Output, current limited to protect charger from
overloading
• Optional charge indicators
SPECIFICATION
CHARGE INDICATOR: 020 AMPS 5%
WEIGHT: 12 LBS
INSTALLATION
1. The Euro Charger Automatic Battery Charger should be
installed in an area with adequate ventilation.
2. Mount the charger using the four holes provided.
3. Connect the wiring from the batteries to the output
terminal strip.
4. Double check battery wiring. Verify that battery voltage
appears at the charger output terminals.
5. Set the voltage selector to either the 115 volt or 230 volt
position to match the input source available.
6. Connect the input power to the input power terminal
strip and energize charger.
7. Verify that power indicator is illuminated and charger is
charging.
WARRANTY
All products of Kussmaul Electronics Company Inc. are
warranted to be free of defects of material or workmanship.
Liability is limited to repairing or replacing at our factory,
without charge, any material or defects which become
apparent in normal use within 3 years from the date the
equipment was shipped. Equipment is to be returned, shipping
charges prepaid and will be returned, after repair, shipping
charges paid.
Kussmaul Electronics Company, Inc. shall have no liability for
damages of any kind to associated equipment arising from the
installation and /or use of the Kussmaul Electronics Company,
Inc. products. The purchaser, by the acceptance of the
equipment, assumes all liability for any damages which may
result from its installation, use or misuse, by the purchaser, his
or its employees or others.
MODEL #091-90-XX
NOTE : This charger is designed for vehicles with 3 batteries and negative ground.
Model Number Input Voltage Input Current Input Fuse Output Voltage Output Current Output Fuse
091-90-12 115 / 230 Vac, 50/60 Hz 1.3 / 2.6 Amps 5 Amps 12 12 25 Amps
091-90-24 115 / 230 Vac, 50/60 Hz 1.3 / 2.6 Amps 2.5 Amps 24 6 12 Amps

TM
EURO CHARGER 1, 091-90-XX
INSTALLA TION GUIDE & MANUAL
Visit: www.evpeurope.com
Call: [phone]
E-mail: [email protected]om
EVP Ltd, Unit 4, Benford Court, Lower Cape, Warwick, CV34 5DA
Company Registration Number: 9121263
VAT number: 196484653
3
INSTALLATION WIRING DIAGRAM
IMPORTANT: Charger output wire size is 14awg. Wire size is for a maximum length of 20
feet. If wiring is to be longer, larger wiring is required. Additional information is available on
request.
OUTPUT
INPUT
LN
Op
tional Economy
I
ndicator
Op
tional Bar-Graph
I
ndicator
0
91-94-XXE
0
91-90-012-XX
REMOTE
FUSE
5 AMP
POWER
Yellow
Black
Red
Line
Neutral
Ground
25A
Fuse
Gnd
Bat
INSTALLATION WIRING DIAGRAM
IMPORTANT: Charger output wire size is 14awg.
Wire size is for a maximum length of 20 feet. If
wiring is to be longer, larger wiring is required.
Additional information is available on request.
4
SPECIFICATION & OUTLINE
SPECIFICATIONS:
Input: see chart
Output: see chart
Output Current: see chart
Charge Indicator: 0-20 amps 5%
Weight: 12 lbs
11.375
10.375
4.375 4.375
5.50
9/32" DIA.
OUTLINE DRAWING
Model
Number Input Voltage Input Current
Input
Fuse
Output
Voltage
Output
Current
Output
Fuse
091-90-12 115 / 230 Vac, 50/60 Hz 1.3 / 2.6 Amps 5 Amps 12 12 25Amps
091-90-24 115 / 230 Vac, 50/60 Hz 1.3 / 2.6 Amps 2.5 Amps 24 6 12 Amps
DIMENSIONS

TM
Visit: www.evpeurope.com
Call: [phone]
E-mail: [email protected]om
EVP Ltd, Unit 4, Benford Court, Lower Cape, Warwick, CV34 5DA
Company Registration Number: 9121263
VAT number: 196484653
EURO CHARGER 1, 091-90-XX
INSTALLA TION GUIDE & MANUAL
5
#8-32 HEX NUT
TRUCK WALL
GASKET
INDICATOR
LOCK & FLAT WASHER
8-32 SCREW
INDICATOR INSTALLATION
HOLE TEMPLATE
File: Ind.cdr rev C: 3-31-10 do not shrink this art work
Hole Template may not be to Scale, please check dimensions before using.
INDICATOR INSTALLATION
1. Locate indicator in a convenient place on the vehicle
2. Place the template in position and center punch in 4
places
3. Drill holes as shown
4. Cut out square hole
5. Connect wiring to charger in accordance with the
instructions in the charger installation instructions
6. Install as shown
7. Insert (4) #8-32 screws supplied and tighten.
Caution: do not over tighten because you will bend the
plastic bezel and break the watertight seal
5
#8-32 HEX NUT
TRUCK WALL
GASKET
INDICATOR
LOCK & FLAT WASHER
8-32 SCREW
INDICATOR INSTALLATION
HOLE TEMPLATE
File: Ind.cdr rev C: 3-31-10 do not shrink this art work
Hole Template may not be to Scale, please check dimensions before using.

TM
Visit: www.evpeurope.com
Call: [phone]
E-mail: [email protected]om
EVP Ltd, Unit 4, Benford Court, Lower Cape, Warwick, CV34 5DA
Company Registration Number: 9121263
VAT number: 196484653
AUTO CHARGE 1000 PLC, 091-215-12
INSTALLA TION GUIDE & MANUAL
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
Ph: 800-346-0857
Fax: [phone]
[email protected]
5
=
1
O
N
ON
OFF
SWITCH SHOWN
IN OFF POSITION
1 2 3 4 5 6 7 8
0 AMPS
FLOAT
LEAD 0FF
PARASITIC LOAD
COMPENSATION
BATTERY
SAVER
3 STEP
TIMER
BATTERY
TYPE
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
Ph: 800-346-0857
Fax: [phone]
[email protected]
DIP SWITCH SETTINGS
NOTE: The charger is shipped with all DIP switches in the down position.
This configuration is for Float Charging of a Lead-Acid battery
with Battery Saver and Parasitic Load Compensation turned off.
Legend on front panel of charger This is what the dip switch
should look like when setting
it to the legend on the
front panel of the charger.
NOTE: The charger is shipped
with all DIP switches in the
down position.
This configuration is for Float
Charging of a Lead-Acid bat-
tery with Battery Saver and
Parasitic Load Compensation
turned o.
DIP SWITCH SETTINGS

TM
Visit: www.evpeurope.com
Call: [phone]
E-mail: [email protected]om
EVP Ltd, Unit 4, Benford Court, Lower Cape, Warwick, CV34 5DA
Company Registration Number: 9121263
VAT number: 196484653
AUTO CHARGE 1000 PLC, 091-215-12
INSTALLA TION GUIDE & MANUAL
INSTALLATION WIRING DIAGRAM
I. FOR STANDARD BAR GRAPH DISPLAY, 091-199-001
or OPTIONAL DELUXE STATUS CENTER, 091-194B-IND
Wiring Diagram shown is for a 10 foot installation
6
BLACK (12AWG)
RED (12AWG)
RED (12AWG)
AC Connections
shall comply with UL
recommendations,
NEC, or NFPA
standards
Accessories
RED (16AWG)
Battery Saver Loads (3 amps
max.). When the charger is
disconnected from AC power
the Battery Saver loads are
automatically connected to
the vehicle battery.
40 Amp fuse or
Waterproof Circuit Breaker
Kussmaul Part #: 090-0040-0
Install near the battery.
93.1
BATTERY
1
+
-
AC Line Cord
installed on
back of unit
Remote
Indicator
1 - RED 20AWG
2 - BLACK 20AWG
3 - WHITE 20AWG
4 - GREEN 20AWG
1
5
4
3
2
AUTO CHARGE
1
2
3
4
REMOTE
INDICATOR
1 2 3 4 5 6 7 8
POWER
SYSTEM
R
0 AMPS
0N
FLOAT
LEAD
GELL
AGM
ODY
0FF
1
5
10
1 AMPS
2 AMPS
4 AMPS
6 AMPS
8 AMPS
10 AMPS
12 AMPS
PARASITIC LOAD
COMPENSATION
BATTERY
SAVER
3 STEP
TIMER
BATTERY
TYPE
OUTPUT
BAT BS
++
1000 PLC
ON
OFF
SWITCH SHOWN
IN OFF POSITION
INSTALLATION WIRING DIAGRAM
FOR STANDARD BAR GRAPH DISPLAY, 091-199-001
or OPTIONAL DELUXE STATUS CENTER, 091-194B-IND
Wiring Diagram shown is for a 10 foot installation
CAUTION
1. Connect wires to charger
2. Connect wires to battery
3. Apply AC power
Caution installing battery wires into front connector.
A screwdriver could short to the chassis cover.

TM
Visit: www.evpeurope.com
Call: [phone]
E-mail: [email protected]om
EVP Ltd, Unit 4, Benford Court, Lower Cape, Warwick, CV34 5DA
Company Registration Number: 9121263
VAT number: 196484653
AUTO CHARGE 1000 PLC, 091-215-12
INSTALLA TION GUIDE & MANUAL
II. FOR OPTIONAL WATERTIGHT DELUXE STATUS CENTER, 091-194B-IND-WT-XX
Wiring Diagram shown is for a 10 foot installation
7
1 - RED 20AWG
2 - BLACK 20AWG
3 - WHITE 20AWG
4 - GREEN 20AWG
Remote
Indicator
1 - RED 20AWG
2 - BLACK 20AWG
3 - WHITE 20AWG
4 - GREEN 20AWG
BLACK (12AWG)
RED (12AWG)
RED (12AWG)
AC Connections
shall comply with UL
recommendations,
NEC, or NFPA
standards
Accessories
RED (16AWG)
Battery Saver Loads (3 amps
max.). When the charger is
disconnected from AC power
the Battery Saver loads are
automatically connected to
the vehicle battery.
40 Amp fuse or
Waterproof Circuit Breaker
Kussmaul Part #: 090-0040-0
Install near the battery.
93.1
BATTERY
1
+
-
AC Line Cord
installed on
back of unit
AUTO CHARGE
1
2
3
4
REMOTE
INDICATOR
1 2 3 4 5 6 7 8
POWER
SYSTEM
R
0 AMPS
0N
FLOAT
LEAD
GELL
AGM
ODY
0FF
1
5
10
1 AMPS
2 AMPS
4 AMPS
6 AMPS
8 AMPS
10 AMPS
12 AMPS
PARASITIC LOAD
COMPENSATION
BATTERY
SAVER
3 STEP
TIMER
BATTERY
TYPE
OUTPUT
BAT BS
++
1000 PLC
ON
OFF
SWITCH SHOWN
IN OFF POSITION
INSTALLATION WIRING DIAGRAM
FOR OPTIONAL WATERTIGHT DELUXE STATUS
CENTER, 091-194B-IND-WT-XX
Wiring Diagram shown is for a 10 foot installation
CAUTION
1. Connect wires to charger
2. Connect wires to battery
3. Apply AC power
Caution installing battery wires into front connector.
A screwdriver could short to the chassis cover.

TM
Visit: www.evpeurope.com
Call: [phone]
E-mail: [email protected]om
EVP Ltd, Unit 4, Benford Court, Lower Cape, Warwick, CV34 5DA
Company Registration Number: 9121263
VAT number: 196484653
AUTO CHARGE 1000 PLC, 091-215-12
INSTALLA TION GUIDE & MANUAL
SPECIFICATION
Input Power: 120 Volt, 60 Hz, 3.5 amperes
Input Fuse: 6 ampere, fast blow
Output Power - Bat: 15 amperes max (18 amperes if Battery
Saver is turned o)
Output Power - Battery Saver: 13 Volts DC, 3 amperes max
Remote Sensing: Electronic, sense wires not required
LED Status Indicators:
1. Power: Green LED, Indicates 120 Volt AC power applied
2. System: Yellow LED:
• Fast Flash (5 times per Second) indicates battery reverse
polarity
• Slow Flash (once per second) indicates no battery is
connected
• Solid On indicates charger is in current limit (normal
operation)
• Solid O indicates normal operation
• Brief Flash (once every 2 seconds) indicates 3-step boost
mode operation
Battery Type Float V DC Absorbtion V DC
Lead-Acid 13.25 14.00
Gelled Electrolyte 13.50 14.25
AGM 13.50 14.40
Odyssey® 13.60 14.70
OUTLINE DRAWING
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
Ph: 800-346-0857
Fax: [phone]
[email protected]
9
Cooling Fan: The whisper quiet cooling fan exhausts air from
the rear of the charger. When the Battery Saver is enabled, it
is continuously on while AC power is applied to the charger.
It turns on at 4 amperes of output current and turns o at 3
amperes when the Battery Saver is disabled.
Torque: DC Output Connector: 15 in. lbs.
Remote Display Options: Bar Graph Display, Deluxe Status
Center or Watertight Status Center
Output Waterproof Circuit Breaker (Optional): Bat 1 - 40
amperes, P/N: 090-0040-0
Output Buss Bar (Optional): 5 Studs, P/N: 002-3595-5
Weight: 11 pounds
OPTIONAL ACCESSORIES
STANDARD BAR GRAPH DISPLAY, MODEL #: 091-199-001
DELUXE STATUS CENTER, MODEL #: 091-194B-IND
WATERTIGHT DELUXE STATUS CENTER, MODEL #:
091-194B-IND-WT-XX
RECOMENDED 40 AMP WATERPROOF CIRCUIT BREAKER,
MODEL #: 090-0040-0
WARRANTY
All products of Kussmaul Electronics Company Inc. are
warranted to be free of defects of material or workmanship.
Liability is limited to repairing or replacing at our factory,
without charge, any material ordefects which become apparent
in normal use within 3 years from the date the equipment was
shipped. Equipment is to be returned, shipping charges prepaid
and will be returned, after repair, shipping charges paid.
Kussmaul Electronics Company, Inc. shall have no liability
for damages of any kind to associated equipment arising
from the installation and /or use of the Kussmaul Electronics
Company, Inc. products. The purchaser, by the acceptance of
the equipment, assumes all liability for any damages which may
result from its installation, use or misuse, by the purchaser, his
or its employees or others.