KVH Industries 5616 User manual

Satellite Television
KVHTracVision
®
SA
owner’s manual
•Installation Instructions
•User’s Guide
•Technical Manual
A Guide to TracVision SA

1
A Guide to TracVision SA – ADDENDUM
54-0149 Addendum to Rev. D
TracVision SA Owner’s
Manual Addendum
(ECO #s 5616, 5846)
The following information applies to Revision D of the
TracVision SA Owner’s Manual (KVH Part Number 54-0149).
Your TracVision SA antenna has been upgraded! Instead of a
single-output Low Noise Block (LNB), your system is now
equipped with a dual-output LNB, giving you the ability to
connect more than one IRD and TV to the system.
In addition, the baseplate connectors of your TracVision SA have
been changed to make installation easier.
The following changes have been made to the Owner’s Manual
to reflect these system improvements:
1.2 TracVision SA System Overview
Figure 1-1 shows the new baseplate connectors and cable routing.
Satellite Receiver
Options Purchased Separately
TracVision Antenna
11 - 16 VDC
2.5 - 3.5 Amps Low-speed
Data
9-pin PC
Diagnostic Port
Switchplate
TV
RF Input
Figure 1-1
TracVision SA Single IRD
System Configuration

Since the dual-output LNB is now standard, the following sidebar note
no longer applies:
1.2.1 TracVision SA Components
The Antenna Unit includes the antenna positioning mechanism,
signal front end, power supply and control elements. These
include antenna drive controls and mechanisms, the cable wrap
subassembly, power conditioning and regulating circuits, and the
RF detector. The antenna is a parabolic dish mounting a dual-
output low noise block (LNB) converter with built-in
preamplifier. A molded ABS radome encloses the baseplate and is
secured in place with standard fasteners. Liquid-tight
(watertight) fittings located on the back of the baseplate join the
power, signal, and control cabling from units inside the vehicle.
2.4 Connecting the Antenna Unit
TracVision SA Cable Ports
In a dual-output LNB configuration, cable port #1 can be used to
connect a second RF cable (when connecting multiple IRDs and TVs to
the system).
Figure 2-14 shows the antenna unit’s exterior baseplate cable
ports, consisting of two RF connectors (ports #1 and #4) and two
liquid-tight fittings (ports #2 and #3). Figure 2-15 shows the
interior baseplate wiring. Refer to these figures when connecting
cables to the antenna unit.
2
TracVision SA is equipped with a
single-port Low Noise Block (LNB)
that can provide signals to a single
IRD. Should you wish to equip your
vehicle with multiple TVs and IRDs,
a dual-port LNB is available as an
option (KVH Part Number 19-0056).

2.4.1 Connecting the Antenna Data Cable
to the IRD
The data cable now enters the baseplate through the second liquid-tight
fitting (cable port #3). Interior baseplate wiring is unchanged.
TracVision SA Data Cable Wiring Process
1. Feed the cable up to the roof and through the
second liquid-tight fitting (#3) as pictured in
Figure 2-14.
3
A Guide to TracVision SA – ADDENDUM
54-0149 Addendum to Rev. D
RF Cable
Power
Data
Figure 2-15
Interior Baseplate Wiring
Power
(#2) Data (#3) RF1 (#4)
RF2
(#1)
Figure 2-14
Cable Port Assignments
(Exterior of Baseplate)

2.4.2 Connecting the Antenna to
Vehicle Power
The power cable now enters the baseplate through the first liquid-tight
fitting (cable port #2). Interior baseplate wiring is unchanged.
Connecting to Vehicle Power
TracVision SA must be connected to a +12 volt DC,
2.5-3.5 amp power supply to operate. The supplied power cable
should be run up to the antenna unit, through the first liquid-
tight fitting (#2) as pictured in Figure 2-14, and wired to the
terminal connector strip as illustrated in Figure 2-20.
2.4.4 Connecting the Antenna RF Signal
Cable to the IRD
You no longer need to insert RF cables into the baseplate; they now
simply connect to the exterior baseplate connectors.
The RF signal cable is fitted with an F-type connector at only one
end and should be attached to TracVision SA and the IRD as
follows:
1. For a single IRD installation, connect the
F-connector end of the RF signal cable to the
Antenna Unit baseplate connector labeled RF1 (see
Figure 2-14). Once the cable is securely connected,
loosen the sealing nut at the base of the RF1
connector and tighten it onto the end of the RF
cable.
2. Feed the bare end of the RF signal cable through
the cable access hole and into the vehicle.
3. Attach the provided F-connector to the end of the
RF signal cable inside the vehicle as illustrated in
Figure 2-23a-d, using an Augat Snap ‘n Seal
Crimp/Strip tool to lock the connector on the
cable.
A. Slide compression fitting onto raw cable
before beginning connector termination.
4
When shipped from the factory, the
antenna’s RF connectors are
protected with caps. Leave the cap
installed on the RF2 connector
unless you are going to connect a
second RF cable to the
TracVision SA.
Figure 2-23a-d
Attaching the KVH-provided
F-connector to an RF Cable

B. Twist and break off connector body.
C. Use Augat tool to strip center conductor and
trim back overall jacket. Do not cut through
braid.
D. Slide connector body onto the prepared cable.
Slide the compression fitting up into the
connector body. Use Augat tool to snap on the
connector.
4. Attach the cable to the IRD connector labeled
SATELLITE IN.
The following two sections have been added to explain how to connect
multiple IRDs and TVs to the TracVision SA.
Installing Two IRDs and TVs
To connect a second TV and IRD to the TracVision SA system,
you must connect a second RF cable to the Antenna Unit
baseplate connector labeled RF2. The other end of the RF cable
should be run down into the vehicle and connected directly to
the second IRD. The data cable remains connected to the first
(master) IRD. Each IRD/TV pair can operate independently of
the other, allowing different viewers to watch different channels.
However, the master IRD must remain turned on if the second
IRD is in use.
5
A Guide to TracVision SA – ADDENDUM
54-0149 Addendum to Rev. D
Twist
0.25"
0.25"
KVH has provided an F-connector
for use with the TracVision SA.This
connector specifically requires the
Augat Snap ‘n Seal Crimp/Strip
Tool, part number IT1000.
If you do not have this tool, you will
need to purchase a silicone-filled,
weatherproof F-connector (Radio
Shack Part Number 278-236 or
equivalent) to use instead.
KVH recommends the use of
RG-6 or RG-11 (75 ohms) cable
for RF wiring. Use of non-RG-6
or RG-11 (75 ohms) cables will
result in degraded performance.
The KVH warranty does not cover
degraded performance due to
improper wiring.

Connecting Three or More IRDs and TVs
To install three or more IRD/TV pairs, an active multiswitch
(Channel Master model 6214IFD or equivalent) is placed between
the Antenna Unit and the IRDs. Figure 2-24 illustrates typical
wiring arrangements for multiple IRDs. If more than four IRDs
are required, contact KVH for additional wiring instructions.
Mount the multiswitch unit in accordance with the
manufacturer’s instruction sheet.
1. Connect the RF cable tagged “RF1” to the
multiswitch input labeled “LNB RHCP +13V”.
2. Connect a second RF cable to the multiswitch
input labeled “LNB LHCP +18V”.
3. Connect the multiswitch outputs to individual IRD
inputs. Use RG-6 cable terminated with
F-type connectors for all RF connections.
4. Terminate all unused output connectors with
75 ohm DC blocks (Channel Master #7184, Radio
Shack #15-1259 or equivalent).
6
Multiswitch
DC In RHCP
+13v VHF/UHF LHCP +18v
Out 1 Out 2 Out 3 Out 4
DC Power
IRD #1 IRD #2 IRD #4IRD #3
TracVision SARF Connectors
RF1
RF2
TracVision SAData Cable
Connector
Figure 2-24
Installing Three or More IRDs
Using an Active Multiswitch
The data cable should be attached
to the master IRD. The master IRD
must remain on for the secondary
IRDs to function properly.

5.3 Replaceable Parts
Table 5-1 has been updated to include the dual-output LNB.
Part Name Part Number
Radome Assembly 02-0953-02
Baseplate Assembly 02-0952-02
Power Cable 32-0590-30
Data Cable 32-0591-30
RF Cable 32-0589-30
EchoStar Adapter Unit * 02-0899
CPU PCB 02-1144-01
System Fuse 16-0017-3150
LNB 19-0056
* Optional, purchased separately
7
A Guide to TracVision SA – ADDENDUM
54-0149 Addendum to Rev. D
Table 5-1
Field Replaceable Units

Appendix A
System Specifications
Table A-1 has been updated to include the dual-output LNB.
Physical Characteristics
Power 11-16 volts DC @ 2.5 amps
nominal, 3.5 amps peak
Dimensions/Weight 32" (81 cm) wide x 14.8" (38 cm)
high, 33 lbs (15 kg)
LNB Dual Output
Maintenance Port 9600 bps, 8,N,1,EIA, RS232
Pointing System
Elevation Range 15˚ to 75˚
Azimuth Range 720˚
Position Repeatability 0.1˚
Environmental
Operating Temperature -25˚C to +55˚C
Storage Temperature -40˚C to +85˚C
Humidity to 100 percent
8
Table A-1
TracVision SA System
Specifications

Appendix B
Functional Block Diagram
The functional block diagram has been updated to include a second RF
cable.
9
A Guide to TracVision SA – ADDENDUM
54-0149 Addendum to Rev. D
Elevation
Motor
Azimuth
Motor
TV
DSS or
EchoStar
IRD
PC
Elevation Mechanism
Azimuth Mechanism
LNB
CPU, Motor Driver,
Power Supply, and
RF Detector
Azimuth
Motor
Switch
Power
+12v DC Power
Switch
RF1
IRD
Maint.
Power
TracVision SA Antenna Unit Components/WiringIn-vehicle Components
Terminal
Connectors
Cable Assignments
RF1.........................RF Cable (32-0589-30)
RF2.........................Owner-provided RG-6 or RG-11 (75 ohms) cable
IRD/Maint................Data Cable (32-059-30)
Power......................Power Cable (32-0590-30)
Elevation
Limit
Switch
RF2

1
A Guide to TracVision SA – ADDENDUM
54-0149 Addendum to Rev. D
TracVision SA Owner’s
Manual Addendum
(ECO #5616)
The following information applies to Revision D of the
TracVision SA Owner’s Manual (KVH Part Number 54-0149).
Your TracVision SA antenna has been upgraded! Instead of a
single-output Low Noise Block (LNB), your system is now
equipped with a dual-output LNB, giving you the ability to
connect more than one IRD and TV to the system.
Since the TracVision SA Owner’s Manual assumes a single-
output LNB configuration, the following changes have been
made to reflect a dual-output LNB configuration:
1.2 TracVision SA System Overview
Since the dual-output LNB is now standard, the following sidebar note
no longer applies:
1.2.1 TracVision SA Components
The Antenna Unit includes the antenna positioning mechanism,
signal front end, power supply and control elements. These
include antenna drive controls and mechanisms, the cable wrap
subassembly, power conditioning and regulating circuits, and the
RF detector. The antenna is a parabolic dish mounting a dual-
output low noise block (LNB) converter with built-in
TracVision SA is equipped with a
single-port Low Noise Block (LNB)
that can provide signals to a single
IRD. Should you wish to equip your
vehicle with multiple TVs and IRDs,
a dual-port LNB is available as an
option (KVH Part Number 19-0056).

preamplifier. A molded ABS radome encloses the baseplate and is
secured in place with standard fasteners. Liquid-tight
(watertight) fittings located on the back of the baseplate join the
power, signal, and control cabling from units inside the vehicle.
2.4 Connecting the Antenna Unit
TracVision SA Cable Ports
Figure 2-14 has been changed to remove the “Not Used” label from
cable port #1. In a dual-output LNB configuration, this cable port can
be used to connect a second RF cable (when connecting multiple IRDs
and TVs to the system).
2.4.4 Connecting the Antenna RF Signal
Cable to the IRD
The following sidebar note has been changed to remove the reference to
installing a dual-output LNB:
2
When shipped from the factory, the
#1 liquid-tight fitting is sealed with a
rubber stopper. Leave the stopper
in the fitting unless you are going
to connect a second RF cable to
the TracVision SA.
Figure 2-14
Cable Port Assignments
(Exterior of Baseplate)
RF
(#1) Power (#4)
RF
(#2) Data (#3)

The following two sections have been added to explain how to connect
multiple IRDs and TVs to the TracVision SA.
Installing Two IRDs and TVs
To connect a second TV and IRD to the TracVision SA system,
you must connect a second RF cable to the RF2 connector within
the Antenna Unit baseplate. The other end of the RF cable should
be run down into the vehicle and connected directly to the
second IRD. The data cable remains connected to the first
(master) IRD. Each IRD/TV pair can operate independently of
the other, allowing different viewers to watch different channels.
However, the master IRD must remain turned on if the second
IRD is in use.
Connecting Three or More IRDs and TVs
To install three or more IRD/TV pairs, an active multiswitch
(Channel Master model 6214IFD or equivalent) is placed between
the Antenna Unit and the IRDs. Figure 2-24 illustrates typical
wiring arrangements for multiple IRDs. If more than four IRDs
are required, contact KVH for additional wiring instructions.
Mount the multiswitch unit in accordance with the
manufacturer’s instruction sheet.
3
A Guide to TracVision SA – ADDENDUM
54-0149 Addendum to Rev. D
KVH recommends the use of
RG-6 or RG-11 (75 ohms) cable
for RF wiring. Use of non-RG-6
or RG-11 (75 ohms) cables will
result in degraded performance.
The KVH warranty does not cover
degraded performance due to
improper wiring.
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Figure 2-24
Installing Three or More IRDs
Using an Active Multiswitch
The data cable should be attached
to the master IRD. The master IRD
must remain on for the secondary
IRDs to function properly.

1. Connect the RF cable tagged “RF1” to the
multiswitch input labeled “LNB RHCP +13V”.
2. Connect a second RF cable to the multiswitch
input labeled “LNB LHCP +18V”.
3. Connect the multiswitch outputs to individual IRD
inputs. Use RG-6 cable terminated with
F-type connectors for all RF connections.
4. Terminate all unused output connectors with
75 ohm DC blocks (Channel Master #7184, Radio
Shack #15-1259 or equivalent).
5.3 Replaceable Parts
Table 5-1 has been updated to include the dual-output LNB.
Part Name Part Number
Radome Assembly 02-0953-02
Baseplate Assembly 02-0952-02
Power Cable 32-0590-30
Data Cable 32-0591-30
RF Cable 32-0589-30
EchoStar Adapter Unit * 02-0899
CPU PCB 02-1144-01
System Fuse 16-0017-3150
LNB 19-0056
* Optional, purchased separately
4
Table 5-1
Field Replaceable Units

Appendix A
System Specifications
Table A-1 has been updated to include the dual-output LNB.
Physical Characteristics
Power 11-16 volts DC @ 2.5 amps
nominal, 3.5 amps peak
Dimensions/Weight 32" (81 cm) wide x 14.8" (38 cm)
high, 33 lbs (15 kg)
LNB Dual Output
Maintenance Port 9600 bps, 8,N,1,EIA, RS232
Pointing System
Elevation Range 15˚ to 75˚
Azimuth Range 720˚
Position Repeatability 0.1˚
Environmental
Operating Temperature -25˚C to +55˚C
Storage Temperature -40˚C to +85˚C
Humidity to 100 percent
5
A Guide to TracVision SA – ADDENDUM
54-0149 Addendum to Rev. D
Table A-1
TracVision SA System
Specifications

Appendix B
Functional Block Diagram
The functional block diagram has been updated to include a
second RF cable.
6
Elevation
Motor
Azimuth
Motor
TV
DSS or
EchoStar
IRD
PC
Elevation Mechanism
Azimuth Mechanism
LNB
CPU, Motor Driver,
Power Supply, and
RF Detector
Azimuth
Motor
Switch
Power
+12v DC Power
Switch
RF1
IRD
Maint.
Power
TracVision SA Antenna Unit Components/WiringIn-vehicle Components
Terminal
Connectors
Cable Assignments
RF1.........................RF Cable (32-0589-30)
RF2.........................Owner-provided RG-6 or RG-11 (75 ohms) cable
IRD/Maint................Data Cable (32-059-30)
Power......................Power Cable (32-0590-30)
Elevation
Limit
Switch
RF2

1
A Guide to TracVision SA – ADDENDUM
54-0149 Addendum to Rev. D
TracVision SA Owner’s
Manual Addendum
(ECO #s 5382, 5410, 5426)
The following information applies to Revision D of the
TracVision SA Owner’s Manual (KVH Part Number 54-0149).
5.3 Replaceable Parts
Minor changes have been made to simplify the TracVision SA printed
circuit board (PCB). Table 5-1 has been updated to include the new part
numbers for the PCB and associated fuse. In addition, Figures 5-1 and
5-5 (previously 5-4) have been changed to illustrate the new PCB.
Part Name Part Number
Radome Assembly 02-0953-02
Baseplate Assembly 02-0952-02
Power Cable 32-0590-30
Data Cable 32-0591-30
RF Cable 32-0589-30
EchoStar Adapter Unit * 02-0899
CPU PCB 02-1144-01
System Fuse 16-0017-3150
LNB 19-0194
* Optional, purchased separately
5.4 Field Replaceable Unit
Procedures
The elevation axis motor shaft bracket has been redesigned for
simplicity, allowing easier access to the PCB. This new configuration
requires minor changes to the procedure for removing and replacing the
PCB.
Table 5-1
Field Replaceable Units
Should the fuse ever need to be
replaced, TracVision SA uses
a 5x20 mm, 3.15-amp, 250-volt
fast-blow fuse.

2
5.4.1 PCB Removal and Replacement
Estimated Time to Repair: 1⁄2hour
The microprocessor PCB assembly is protected by a cover
fastened to the rotating plate – Fig. 5-1. The cover must be
removed to gain access to the main power fuse and the PCB
assembly.
1. Using needle-nose pliers, remove the E-ring from
one end of the connecting rod – Fig. 5-2.
When carrying out maintenance
on the PCB, be sure to not drop
any of the small screws inside the
mechanism. If a screw is lost within
the baseplate, it must be retrieved
to avoid causing any damage when
the unit rotates.
E-ring
Elevation Axis
Motor Shaft
Linear Actuator
Connecting Rod
Figure 5-2
Close-up of Connecting Rod
and E-ring
PCB Cover
Pan Head Screws
PCB
Rotating Plate
3.15-amp Fuse
Figure 5-1
Antenna, PCB, and Rotating Plate

2. Remove the connecting rod by sliding it off the
bracket.
3. Fully retract the elevation axis motor shaft
–Fig. 5-4.
4. Remove 6 pan head screws from the PCB cover
flanges.
5. Remove the PCB cover. To get the necessary
clearance, rotate the linear actuator up 90º while
lifting the PCB cover –Fig. 5-4.
6. Remove cable connectors from PCB. Figure 5-5
illustrates the PCB arrangement and connector
locations.
3
A Guide to TracVision SA – ADDENDUM
54-0149 Addendum to Rev. D
PCB Cover
Linear Actuator
Elevation Axis
Motor Shaft
Figure 5-4
Removing the PCB Cover
Figure 5-5
PCB Connector Locations –
Rear View
PCB
Limit Switches
RF Connector
to IRD RF Connector to LNB
Elevation Motor Azimuth Motor
Cable Wrap
Fuse
J11
J2 J1
J4
TracVision SA is equipped with a
5x20 mm, 3.15-amp, 250-volt fast-
blow fuse, which is mounted on the
PCB.To access and replace the
fuse, remove the PCB cover.

7. The PCB is mounted to the rotating plate with
9 pan head screws.
8. Reverse this process to install the replacement
PCB. Reinstall all cable connectors removed in
Step 6.
9. Carry out the LNB calibration procedure
(Section 5.4.2).
4
When replacing the PCB cover, be
careful not to pinch any cables.