Kymeta u7 Series User manual

Kymeta™ u7 Terminal User Manual
Includes Kymeta™ u7 Antenna
Covers u7h, u7m, and u7x versions of the u7 terminal
Document number: 700-00032-000-rev05
08 March 2019

Table of contents
1 Product description 1
2 Indoor unit 2
2.1 I/O box 2
2.1.1 I/O interface 2
2.1.2 Ethernet 2
2.1.3 Power 3
2.1.4 Status light 3
2.1.5 Recovery button 3
Reset 3
Restore 3
Software image restore 3
Recover 3
2.2 Modem 4
3 Physical connection interfaces 5
3.1 ODUinterface cable 5
3.2 TX cable 5
3.3 RXcable 5
3.4 LNB-to-antenna cable 5
3.5 Ethernet cable 6
4 Package contents 7
4.1 u7 terminal packaging (configuration 1) 7
4.2 u7 terminal packaging (configuration 2) 8
5 Package the Kymeta u7 terminal 9
5.1 Package the u7 terminal (configuration 1) 9
5.2 Package the u7 terminal (configuration 2) 10
5.3 Package the u7 terminal IDU 10
6 Clean the u7 antenna 11
7 Component replacement tools 12
8 Component replacement hardware 14
8.1 BUC replacement hardware 14
8.2 LNB replacement hardware 15
8.3 Diplexer replacement hardware 16
9 Component replacement 17

9.1 Replace the antenna mounting plate with attached RF chain 17
9.1.1 Remove the antenna mounting plate with attached RFchain 17
9.1.2 Mount the replacement antenna mounting plate and attached RFchain 19
9.2 Replace the BUC 23
9.2.1 Remove the BUC 23
9.2.2 Mount the replacement BUC 26
9.3 Replace the LNB 29
9.3.1 Remove the LNB 29
9.3.2 Mount the replacement LNB 30
9.4 Replace the diplexer 31
9.4.1 Remove the diplexer 31
9.4.2 Mount the diplexer 31
10 Revision history 33
11 Legal information 34
Appendix A: Specification 35
Appendix B:Accessories 38
Appendix C:Kymeta u7 terminal configuration diagram 39

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Kymeta™ u7 terminal user manual
1 Product description
The u7 terminal comprises three major components:
1. The weather-facing outdoor unit (ODU), which is rated for the environment and is designed for exposure to the
elements. The ODU includes:
Kymeta u7 antenna, which includes a combined transmit- and receive- capable aperture, control electronics
assembly, mechanical enclosure system, and software.
Mounting plate with RF transceiver elements (BUC, LNB, and diplexer) attached.
✎Kymeta ships the u7 terminal in two different configurations:
Configuration 1 includes the ODU unassembled as two components: the antenna and the ODUmounting
plate (with attached RFchain) uninstalled.
Configuration 2 includes the ODU assembled as one component:the antennawith the ODU mounting plate
(with attached RF chain) installed.
2. The indoor unit (IDU), which is rated for use indoors. The IDU includes:
I/O box
Modem
Power supplies and interfaces
3. Physical connection interfaces. ODU and IDU components interface with each other through five cables:
ODU interface cable
Transmit coaxial cable (TXcable)
Receive coaxial cable (RXcable)
LNB-to-antenna cable
Ethernet cable
The initial release of the u7 terminal requires some installation and initialization upon commissioning it to a known
satellite network. This initialization must be performed by a trained field engineer. Once the product is installed and
commissioned, it will be ready to facilitate data communications through a satellite network. For information on
commissioning, contact Kymeta customer support at support@kymetacorp.com or 1-855-525-6638.
✎This is a transmit and receive satellite terminal; the user must comply with all applicable local, national, and
international laws and regulations regarding the installation and use of this product.

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Kymeta™ u7 terminal user manual
2 Indoor unit
2.1 I/O box
The I/O box is a vital component of the Kymeta u7 antenna. It is designed to operate indoors above the modem in the
same rack.
The I/O box performs the following key tasks in the operation of the antenna:
Connects the antenna (and the BUC in the u7 terminal) to an AC power supply via a standard IEC C13 plug
connection from the I/O box to your local power supply.
Connects the u7 antenna to a switch or router with an Ethernet interface.
Provides a physical remote connection to the u7 antenna for recovery.
The I/O box has a user interface comprised of the following elements:
APower switch on the back
AStatus light on the front
ARecovery button on the front
The I/O box is connected to the u7 antenna through a single ODU interface cable.
The I/O box contains the following ports:
I/O interface
Ethernet
Power
2.1.1 I/O interface
The ODU interface cable uses an 18-pin locking connector.
2.1.2 Ethernet
The Ethernet port is the primary M&C port and is a standard 10/100/1000 Ethernet. It supports multiple protocols for a
web server (GUI), ACU-Modem Interface (OpenAMIP™), and an M2M (machine-to-machine) RESTful API. Installation
engineers can make multiple connections through use of an external switch.

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Kymeta™ u7 terminal user manual
2.1.3 Power
The power receptacle is a universal AC IEC 320-C14 on the back of the I/O box. Each I/O box ships with a US standard
Type B 3-pin plug.
2.1.4 Status light
The status light has three states:
Off, no light—no power
Yellow—failed to start
On, green—operational
If the status light is yellow, contact your Kymeta representative.
2.1.5 Recovery button
The Recovery button is a three-function pin-hole button. Use this button to reset the u7 antenna network and user
configuration if the u7 antenna local network is not responding.
Reset
To reset the u7 antenna network configuration to the factory default values:
1. Make sure the u7 antenna is running.
2. Press and hold the Recovery button for four seconds.
The LED on the u7 antenna will blink and then stay on indicating the network configuration was reset. The changes take
effect immediately; no restart is necessary.
Restore
To restore the u7 antenna network configuration and user configuration to the factory default values:
1. Power off the u7 antenna.
2. Press and hold the Recovery button, and then power on the u7 antenna.
3. Release the Recovery button 30 seconds after the power is turned on.
Software image restore
To restore the u7 antenna software image to the factory default:
1. Power off the u7 antenna.
2. Press and hold the Recovery button, and then power on the u7 antenna.
3. Release the Recovery button 60 seconds after the power is turned on.
✎If the u7 antenna is reset or powered off within 3 minutes of the software image restore operation being
requested, the operation will not be completed and the original software image will remain.
Recover
If the u7 terminal is not responding, cycle the system power to reset.

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Kymeta™ u7 terminal user manual
2.2 Modem
Install the IDU in a climate-controlled environment with proper temperature and humidity control.
If the modem temperature indicator light turns yellow or red during operations, it means the air temperature is too high
for the modem and climate control measures are insufficient. The IDU shall not be operated in an environment which
allows it to heat to more than 50° C.
Refer to the modem manufacturer's installation and support guide for details regarding the iDirect x7. Refer to 2.1 I/O
box for information regarding the I/O box.

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Kymeta™ u7 terminal user manual
3 Physical connection interfaces
The Kymeta u7 terminal includes the following physical connection interfaces:
ODU interface cable
TX cable
RX cable
LNB-to-antenna cable
Ethernet cable
Refer to Appendix A:Specification for more information.
3.1 ODUinterface cable
Kymeta requires using only the ODU Interface cable supplied by Kymeta. Standard lengths are available up to 15.2 m
(50.0 ft.).
This cable connects the I/O box to the antenna and BUC. It provides power, Ethernet connectivity, and recovery
functionality for the antenna. It also provides power and communication for the BUC.
This cable has three different connectors:
31-pin connector—connects to the 31-pin receptacle on the back of the antenna
12-pin Amphenol connector—connects to the 12-pin receptacle on the BUC
18-pin connector at the end of the long tail—connects to the I/O box
3.2 TX cable
This N-type IF cable connects the BUC in the ODU to the TX Out of the modem within the IDU. The TX cable works in the
frequency range from 1050 MHz to 1700 MHz and passes a 10 MHz reference signal to the BUC. This protocol and the
cabling is dependent on the specific modem and BUC used for each solution. Kymeta provides an N-type to F-type
adapter to connect this cable to the modem.
3.3 RXcable
This N-type IF cable sends the L-Band (950 MHz to 2150 MHz) signal from the antenna to the modem and provides DC
power for the LNB. It connects the antenna RX OUT port to the modem primary RX IN port (Rx 1). The RX cable works in
the frequency range from 950 MHz to 2150 MHz and provides power for the LNB. Kymeta provides an N-type to F-type
adapter to connect this cable to the modem.
3.4 LNB-to-antenna cable
This cable connects the LNB to the antenna RX IN port. By default Kymeta provides a 0.3 m (12.0 in.) LMR-195 cable,
with a right-angle N-type connector. The connector is hex and knurl at each end. This cable comes attached to the ODU
mechanical assembly.

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Kymeta™ u7 terminal user manual
3.5 Ethernet cable
This cable connects the modem to the I/O box. The Ethernet port is the primary M&C port and is a standard
10/100/1000 Ethernet. It supports multiple protocols for a web server (GUI), ACU-Modem Interface (OpenAMIP™), and
an M2M (machine-to-machine) RESTful API. Installation engineers can make multiple connections with an external
switch.

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Kymeta™ u7 terminal user manual
4 Package contents
4.1 u7 terminal packaging (configuration 1)
Box Contents
Box 1:u7 antenna (1) antenna
Box 2:ODUassembly (1) ODU mounting plate with attached RF chain - BUC, diplexer, LNB
(4) Screws
(4) Short stand-off posts
(8) Washers
(1) Loctite
(6) Cable ties
(1) O-ring
(1) 700-00009-001 Kymeta™ u7 terminal quick start guide
(1) 700-00011-000 Kymeta™ u7 terminal limited warranty
(1) 700-00008-001 Kymeta safety and handling guide
Box 3:I/O box (1) I/O box
(1) power cable
(8) screws and nuts
Box 4: ODUinterface cable (1) ODU interface cable (three lengths available: 3.66 m, 7.62 m, 15.24 m)
Box 5:Modem (1) Modem
(1) Power cable
(8) Screws and nuts
(1) Ethernet cable
(2) N-type to F-type adapter
RF cables (accessory) (1) RX cable (three lengths available: 3.66 m, 7.62 m, 15.24 m)
(1) TX cable (three lengths available: 3.66 m, 7.62 m, 15.24 m)

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Kymeta™ u7 terminal user manual
4.2 u7 terminal packaging (configuration 2)
Box Contents
Box 1: u7 terminal ODU (1) Pre-assembled ODU (ODU mounting plate (attached RF chain - BUC,
diplexer, LNB) installed on antenna)
(6) Cable ties
(1) 700-00009-001 Kymeta™ u7 terminal quick start guide
(1) 700-00008-001 Kymeta safety and handling guide
(1) 700-00011-000 Kymeta™ u7 terminal limited warranty
Box 2:ODUinterface cable (1) ODU interface cable (three lengths available: 3.66 m, 7.62 m, 15.24 m)
Box 3:I/O box (1) I/O box
(1) Power cable
(8) Screws and nuts
Box 4:Modem (1) Modem
(1) Power cable
(8) Screws and nuts
(1) Ethernet cable
(2) N-type to F-type adapter
RF cables (accessory) (1) RX cable (three lengths available: 3.66 m, 7.62 m, 15.24 m)
(1) TX cable (three lengths available: 3.66 m, 7.62 m, 15.24 m)

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Kymeta™ u7 terminal user manual
5 Package the Kymeta u7 terminal
✎Kymeta recommends boxing the u7 terminal in the original packaging. If you need to return a terminal, Kymeta
will provide the replacement terminal first. Use the packaging from the replacement terminal to ship the original one
back.
5.1 Package the u7 terminal (configuration 1)
The order of steps may vary depending upon your mounting structure. Always follow safety guidelines and refer to the
700-00008-001 Kymeta safety and handling guide for best practices.
1. Power off the terminal using the power switch on the back of the I/O box.
2. Carefully disconnect and cap all cables, being mindful of pins and connectors.
a. Make sure cable ends do not drop into water or dirt.
b. Dry off cables and coil them into the box, binding with cable ties.
c. Do not leave adapters on cables.
3. Remove the terminal ODU from the mounting structure and place face-down on a non-abrasive surface for safe
and easy access.
4. Dry off all equipment and remove any debris.
5. Place the terminal ODU at an angle where you can safely work on removing the mounting plate and attached RF
chain.
If the BUC is warm, cool it off before removing and packing the mounting plate with the attached RF chain .
6. Remove the four diplexer mounting screws from the antenna WR-75 flange.
7. Remove the ODU’s four connection point screws and remove the mounting plate with the attached RF chain.
8. Reattach the protective cover to the antenna WR-75 flange before packing.
✎If the protective cover is no longer available, cover the port with electrostatic discharge (ESD) tape.

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Kymeta™ u7 terminal user manual
9. Place the ODU mounting plate with the attached RF chain and the antenna back into the shipping compartments
in the original cardboard boxes.
a. Secure any loose items (e.g. screws, tools, cable ends).
b. Close the boxes.
10. Place the ODU mounting plate with the attached RF chain and the antenna original shipping boxes inside reusable
containers.
11. Close the containers and fasten the latches carefully.
5.2 Package the u7 terminal (configuration 2)
The order of steps may vary depending upon your mounting structure. Always follow safety guidelines and refer to the
700-00008-001 Kymeta safety and handling guide for best practices.
1. Power off the terminal using the power switch on the back of the I/O box.
2. Carefully disconnect and cap all cables, being mindful of pins and connectors.
a. Make sure cable ends do not drop into water or dirt.
b. Dry off cables and coil them into the box, binding with cable ties.
c. Do not leave adapters on cables.
3. Remove the terminal ODU from the mounting structure and place face-down on a non-abrasive surface for safe
and easy access.
4. Dry off all equipment and remove any debris.
5. Place the terminal ODUback into the shipping compartment in the original cardboard box.
a. Secure any loose items (e.g. screws, tools, cable ends).
b. Close the box.
6. Place the terminal ODUoriginal shipping box inside a reusable container.
7. Close the container and fasten the latches carefully.
5.3 Package the u7 terminal IDU
1. Confirm power is off.
2. Carefully disconnect and cap all cables, being mindful of pins and connectors.
3. Coil and secure all cables with cable ties.
4. Check all fasteners to make certain they are still secure.
5. If unit is warm, cool it off.
6. Place foam inside the rack mount unit.
7. Close unit and fasten latches carefully.

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Kymeta™ u7 terminal user manual
6 Clean the u7 antenna
Prior to cleaning any part of the u7 antenna, ensure it is powered off.
General cleaning
Blow or rinse off loose debris first, and then apply a cleaning agent and use a clean, soft towel to clean the stained area.
Avoid scrubbing and do not use abrasive materials when cleaning the terminal components.
Avoid exposing rubber parts (for example, gaskets) to alcohol or alcohol-based cleaners, for they can deteriorate the
integrity of the rubber part.
General cleaning agents
Clean finger prints, smudges, salt spray, and light marks with isopropyl alcohol products: CAS Number 67-63-0. It is safe
to use isopropyl alcohol on the assembly.
Clean difficult stains, such as oil, grease, soot, ink, and other soils with LPS Precision Clean Multi-Purpose Cleaner
Degreaser at 10 to 1 dilution.
Connectors
Use a soft bristle acid brush or cotton swab with isopropyl or denatured alcohol to gently clean all connectors. Take extra
care when cleaning RF air-dielectric connectors and don’t damage, bend, knick, push in, or pull out the center connector
as this will change your signal. Carefully clean any surface corrosion on the exterior of the connector. Do not scrape or
over scrub the connector as this will damage the connector coating and render it more susceptible to corrosion.
Ensure connectors are completely dry before reconnecting.
Screws
Use a soft bristle brush and isopropyl or denatured alcohol to clean lightly oxidized screws. Replace heavily corroded or
oxidized screws when possible. For information on replacing parts and components, see section 9 Component
replacement.

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Kymeta™ u7 terminal user manual
7 Component replacement tools
Before replacing any components on the u7 terminal, make sure you have all the required tools.
Tool diagram Tool description
3 mm ball head Allen driver
M3 ball head Allen driver
#2 Philips screwdriver
US standard driver with ball head, 7/64''
5 mm Allen wrench
M3 Allen wrench
Break-over torque wrench for N-type connectors
Adjustable crescent wrench
Torque screwdriver 0.2 N-m (2 in.-lb.) minimum rating

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Kymeta™ u7 terminal user manual
Torque screwdriver 1.47 N-m (13 in.-lb.) minimum rating
Metric hex bit, 2.5 mm ball head with 3 in. (minimum) extension
Metric hex bit, 5 mm ball head with 3 in. (minimum) extension
M3 ball head with 3 in. (minimum) extension
Hex bit, M3 ball head with 3 in. (minimum) extension
7/64" bit with ball head with 3 in. (minimum) extension

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Kymeta™ u7 terminal user manual
8 Component replacement hardware
Before replacing any ODUcomponents, take inventory to make sure you have all required hardware.
Kymeta provides all hardware for any replacement component to the ODU in the field replaceable units (FRU):
400-00004-0000 8 W Universal Series BUCFRU
400-00005-000 16 W Universal Series BUCFRU
400-00006-000 Universal N-type connector LNB FRU
400-00007-000 Ku-band Diplexer FRU
The contents of each FRU are listed in the following tables.
8.1 BUC replacement hardware
HWdiagram Hardwaredescription Part number Quantity
New Japan Radio Co. Universal Series 8 W BUC
New Japan Radio Co. Universal Series 16 W BUC
160-00189-000
160-00168-000
1
O-ring (provided with the BUC) 455-00006-100 1
BUCside mounting flange 430-00495-000 2
BUC side support flange 430-00496-000 2
BUCrear side mounting flange 430-00497-000 1
Phillips head screw (PHS) with lock washer, M4 X 10 471-00022-000 9
Phillips head screw (PHS), M4 X 20 471-00024-000 1

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Kymeta™ u7 terminal user manual
HWdiagram Hardwaredescription Part number Quantity
Button head cap screw (BHCS), M4 x 8 471-00016-000 4
Socket head cap screw (SHCS), M4 x 10 471-00018-000 4
8.2 LNB replacement hardware
HWdiagram Hardwaredescription Part number Quanitity
New Japan Radio Co. Universal LNB with N-type connector 160-00191-000 1
Socket head cap screw (SHCS), M4 x 10 471-00018-000 4
O-ring 455-00006-100 1
LNBmounting flange 430-00498-000 1
Socket head cap screw (SHCS), M4 x 8 471-00013-000 1
Belleville washer 495-00064-000 1

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Kymeta™ u7 terminal user manual
8.3 Diplexer replacement hardware
HWdiagram Hardwaredescription Part number Quantity
Ku-band diplexer 430-00302-000 1
Antenna WR-75 flange protection cover 430-00518-000 1
O-ring 455-00006-100 1

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Kymeta™ u7 terminal user manual
9 Component replacement
Before beginning any component replacement, refer to 700-00008-001 Kymeta safety and handling guide to get
familiar with the key steps to remember during the Kymeta u7 terminal installation.
General recommendations:
Make sure to read these instructions carefully.
Read text instructions. Pictures are provided for your reference and do not replace text instructions.
Always start fasteners by hand, ensuring you do not to cross thread before tightening with a tool.
Follow torque recommendations.
Whenever tightening hardware, use a star or cross pattern and apply torque in steps. First attach all fasteners, then
tighten partially in a star or cross pattern before tightening any hardware completely when there are multiple
fasteners in an assembly.
There are some items that should not be tightened completely until instructed to do so, follow tightening steps
carefully.
9.1 Replace the antenna mounting plate with attached RF chain
Prior to replacing the antenna mounting plate, power down the u7 terminal and disconnect all power sources.
Dismount the ODU and lay it face down on a clean, flat surface.
9.1.1 Remove the antenna mounting plate with attached RFchain
1. Disconnect the LNB-to-antenna cable from the RXINport on the
antenna.
Tool:Break-over torque wrench for N-type connectors
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