Laguna Tools RPM5 User manual

RAISED PANEL MASTER
RPM3 & RPM5 MANUAL
LAGUNA TOOLS
2072 Alton Parkway
Irvine, California 92606
Ph: 800.234.1976
www.lagunatools.com © 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.

3
Warranty
5
Noise emission 6
Specication sheet 6
Receiving your machine
6
Unpacking your machine
12
Introduction to your machine 7
Where to locate your machine
12
Assembly and setup
13
Maintenance 21
Troubleshooting 22
Exploded view drawings and parts lists
25
Electrical drawing
47
Table of Contents

4
As with all machinery there are certain hazards involved with the operation
and use. Using it with caution will considerably lessen the possibility of
personal injury. However, if normal safety precautions are overlooked or
ignored, personal injury to the operator may result. If you have any
questions relative to the installation and operation, do not use the
equipment until you have contacted your supplying distributor.
Read carefully before operating the machine.
1. Keep the working area clean and be sure adequate lighting is
available.
2. Do not wear loose clothing, gloves, bracelets, necklaces or
ornaments. Wear face, eye, respiratory and body protection devices
as indicated for the operation or environment.
3. Be sure that the power is disconnected from the machine before
tools are serviced or an attachment is to be tted or removed.
4. Never leave the machine with the power on.
5. Do not use dull, gummy or cracked cutting tools.
6. Be sure that the keys and adjusting wrenches have been removed
and all the nuts and bolts are secured.
Safety Rules

Limited Warranty
New machines and accessories sold by Laguna Tools carry a one-year warranty
effective from the date of shipping. Machines sold through dealers must be registered
with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna
Tools guarantees all new machines and accessories sold to be free of manufacturers’
defective workmanship, parts and materials. We will repair or replace, without charge,
any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require
that the defective item/part be returned to Laguna Tools with the complaint. Any
machines returned to Laguna Tools must be returned with packaging in the same
manner in which it was received. If a part or blade is being returned it must have
adequate packaging to ensure no damage is received during shipping. In the event the
item/part is determined to be damaged due to lack of maintenance, cleaning or
misuse/abuse, the customer will be responsible for the cost to replace the item/part,
plus all related shipping charges. This limited warranty does not apply to natural
disasters, acts of terrorism, normal wear and tear, product failure due to lack of
maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate
dust collection, misuse/abuse or damage caused where repair or alterations have been
made or attempted by others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold or
performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc.
machine. Warranty maybe voided upon the addition of such described tools and/or
modifications, determined on a case-by-case basis.
Software purchased through Laguna Tools Inc. is not covered under this warranty
and all technical support must be managed through the software provider. Software is
non-refundable.
Normal user alignment, adjustment, tuning and machine settings are not covered by
this warranty. It is the responsibility of the user to understand basic machinery
operation, settings and procedures and to properly maintain the equipment in
accordance with the standards provided by the manufacturer.
Parts, under warranty, are shipped at Laguna Tools, Inc.’s cost either by common
carrier, FEDEX ground service or a similar method. Technical support to install
replacement parts is primarily provided by phone, fax, e-mail or Laguna Tools
Customer Support Website. The labor required to install replacement parts is the
responsibility of the user.
Laguna Tools is not responsible for damage or loss caused by a freight company or
other circumstances not in our control. All claims for loss or damaged goods must be
notified to Laguna Tools within twenty-four hours of delivery. Please contact our
Customer Service Department for more information.
Only new machines sold to the original owner are covered by this warranty.
For warranty repair information, call 1-800-332-4094.

6
NOTES CONCERNING NOISE EMISSION:
Given that there exists a relationship between noise level and exposure times, it
is not precise enough to determine the need for supplementary precautions. The
factors a ecting the true level of exposure to operators are clearly the amount of
time exposed, the characteristics of working environment other sources of dust
and noise etc. For example, adjacent machines in other words the level of
ambient noise. It is possible that exposure level limits will vary from country to country.
We recommend that you ware noise protection equipment at all times when
operating the machine.
Speci cation
MDM2030-0148
MDM2050-0148
Table dimensions
66” x 12.25”
66” x 12.25”
Cutter capacity 7 Diameter 4 7 Diameter
Spindle diameter X height
1.25 Diameter x 5
adjustable heights
1.25 Diameter x 5
adjustable heights
Spindle speeds
6000 to 80 00 RPM
6000 to 8000 RPM
Motor power 7.5hp 220v 3-phase w/
VFD
10hp 220v 3-phase w/
VFD
Dust collection diameter
[hood] 5inch 5inch
Machine weight 1400 lbs 1400 lbs
Job clamp
Yes
Yes
Tool kit
Yes
Yes
Compressed air
requirement
90 PSI 1 CFM 90 PSI 1 CFM
Maximum material
thickness 1.25
1.25
Maximum arch height
2 standard
2 standard
Maximum arch width
24
24
Note. It is probable that a third party will deliver your machine.
Before you unpack your new machine you will need to rst inspect the packing,
invoice and shipping documents supplied by the driver. Insure that there is no
visible damage to the packing or the machine. You need to do this prior to the
driver leaving. All damage must be noted on the delivery documents and signed
by you and the delivery driver. You must then contact the seller [Laguna Tools]
as soon as practical. If damage if found after delivery, contact the seller as soon
as practical.
Noise Emission
Specification Sheet
Receiving Your Machine

This Shaper is designed to give you years of safe service. Read this owners’
manual in its entirety before assembly or use.
PARTS OF THE SHAPER
14 11 13
12
6 7 8 9 10
7
Introduction to Shaper

5
12 3 4
8yartlooT1tenibaC
Electrical connection 2 Sliding table 9
Rear access door 3 Electrical cabinet 10
11etalpmeT4noitcennocriA
21lenaplortnoC5troptsuD
31ecneF6roodsseccatnorF
Power control 7 Turret selector 14
The Machine does not have many parts to
assemble. The major parts are discussed in this
manual. If you are not familiar with the machine
take the time to read this section and become
familiar with the machine.
IDENTIFICATION:
There is a plate at the back of the machine listing
all the manufacturing data including the serial
number, model, etc.
8

9
1. CABINET
The cabinet has a large footprint and is a welded construction manufactured
from heavy gauge steel plate. The cabinet houses all the parts of the machine
and the heavy construction ensures that the
machine is stable. This weight also helps to
absorb any vibration that is produced during
cutting.
2 / 10. ELECTRICAL SYSTEM
The electrical system consists of an
electrical motor controlled by a VFD
(variable frequency drive), start switch, stop
switch, limit switches, door switch, contactor
and internal breaker. No cable or plug is
supplied as the length of the cable and the
type of plug will be dependent on your
installation.
3. REAR ACCESS DOOR
The rear access door allows access to the
motor and other parts of the machine
4. AIR CONNECTION
The pneumatic control system consists of a
number of valves and control switches that
are located inside the machine cabinet and
are accessible if you open the door. A
consistent dry clean supply pressure of 6.5
bar minimum is required for the machine.
5. DUST COLLECTION
A dust collection port is located at the back
of the machine and is 5" diameter. It
connects to the bottom of the spindle hood.
6. FRONT ACCESS DOOR
The front access door allows access to the
height turret and various switches.
Electrical cabinet
Pneumatic control system
View through front door

10
7. POWER CONTROL
The power control is located on the front
of the cabinet and switches the electrical
power and air on / o . It is also the
location for the start and emergency stop
buttons.
8. TOOL TRAY
A tool tray is provided on the right hand side
of the machine.
9. SLIDING TABLE
The sliding table
is guided by linier
bearings both
forward / back
and left / right.
11. TEMPLATE
The template is located on the
front of the machine and the
job is moved in relation to the
cutter head by a follower that
guides the sliding table.
Power control panel
Tool tray
Template Template follower
Sliding table liner bearings

11
12. CONTROL PANEL
The control panel moves the cutter up /
down and the clamps up / down. It also
moves the fence in / out and is situated
on an arm over the top of the machine
for ease of access.
13. FENCE
The fence is located on the front of the
machine and can be adjusted in relation
to a rule located on the overhead clamp.
The fence is provided with a clamp to hold
a chip limiter .
14. TURRET SELECTOR
The machine is provided with a turret
system that is used to set the cutter head
to predetermined heights. The turret
selector is positioned on the front of the
machine.
Control panel
Fence
Turret selector

12
Before you remove your machine from the pallet select the area where you will
use your machine. There are no hard and fast rules for its location but below are
a few guidelines.
1. Adequate lighting. The better the lighting the more accurate and safely you will
be able to work
2. Solid oor. You should select a solid at oor, preferably concrete or
something similar.
3. Close to power source and dust collection.
4. Allow an area for the storage of blanks and nished jobs.
To unpack your machine you will need tin snips, knife and a wrench.
1. Using the tin snips cut the banding that is securing the packing box [If tted].
WARNING: EXTREME CAUTION MUST BE USED BECAUSE THE BANDING
WILL SPRING AND COULD CAUSE INJURY.
2. Dismantle the box or remove the row of
screws around the base of the box and lift
the box o the pallet. You will need two
people to lift the box o the pallet.
3. Using the knife cut the plastic wrap. The
parts and accessories that were ordered are
in the box.
4. Remove the base mounting bolts that
secure the machine to the box [if tted].
5. It is recommended that the machine be
removed from the pallet by lifting it with a
hoist or forklift. Remove the pallet and lower
to the oor. Slings or fork lift blades should
be fed through lifting points.
The machine can be lifted using a fork-lift truck / "SLING" with a minimum lifting
capability of1000 Kg [ 2400 lb]
Note: If you have any doubt about the described procedure, seek professional
assistance. Do not attempt any procedure that you feel is unsafe or that you do
not have the physical capability of achieving.
Where to Locate Your Machine
Unpacking Your Machine
Lifting point

13
What you will receive with the machine.
3
7 4 5
1 6
2
1. Tool kit
2. Mounting feet.
3. Leveling bolts.
4. Cabinet keys.
5. Spindle spacers and shims.
6. Spindle wrench.
7. Grease gun
CLEANING THE MACHINE
Remove the rust protection grease with WD 40 or similar solvent
It is important that you remove all the grease and re lubricate with a Te on based
lubricant as Te on has less tendency to attract sawdust and cause clogging.
LEVELING THE MACHINE
The machine is provided with 4 leveling bolts and 4 mounting feet. Move your
machine to its nal position and using a sprit level on the table adjust the leveling
Assembly and Setup

14
bolts so that the table is level in both directions. Ensure that the machine does
not rock.
ELECTRICAL CONNECTION
Note. The machine is not supplied with
an electrical plug, as the type of plug will
be dependent on the installation.
A quali ed electrician must carry out the
electrical installation.
FITTING THE ELECTRICAL CABLE
The electrical
cable is
terminated in the
electrical cabinet
as shown.
The electrical
cable must be
feed through the
cable grommet at
the back of the
machine.
FITTING THE DUST COLLECTION
The machine is supplied with a 5 inch dust
port positioned on the back of the spindle
hood. A 5-inch diameter hose needs to be
connected to a dust collector with a
minimum capacity of 1,000 cubic feet per
minute minimum. The stronger the dust
collector, the better .
Note. Two things are very important to
ensure that the machine performs
consistently. One is the cleanliness of the machine; the other is a clean, dry air
supply. If the dust and chips that are produced by the cutters on the machine are
not removed, they will jam or block the various switches and micro-switches. It is
therefore important that the dust collection works e ciently and is of su cient
power to remove all the dust and chips from the machine.
Cable Grommet
Mains electrical termination point
Dust port

15
CONNECTING AIR TO THE MACHINE
The input air regulator regulates the air
pressure that is supplied to the machine.
You will require an air supply that can deliver a
constant minimum pressure of 6.5 bar. The
input air regulator will need to be adjusted to
6.5 bar once you have connected your air
supply to the machine.
Note: No air pipe is supplied, as the length will
depend on your installation.
To adjust the air pressure, pull the cap out and
rotate until the gauge reads the correct
pressure. Once the pressure is adjusted, push
the cap in.
Note: An air supply of 6.5 bar minimum is
required for the machine. It is strongly recommended that 7 bar be supplied to
the machine and that the regulator then be set to 6.5 bar. This will ensure that
the machine always has the minimum required air pressure. The input regulator
has a moisture trap that must be emptied each day.
Note: It is important that the air that is supplied to the machine is clean and dry.
The machine will not perform consistently if the air is dirty, as any dirt will block
the valves. Wet or damp air will damage your machine and cause inconsistent
performance.
Note: The pneumatic system does not need any type of lubricant. Some types of
lubricant can damage the machine and compromise the machine’s functions.
Note: During maintenance, always disconnect the air supply.
BEFORE STARTING THE MACHINE
1. Read and understand the instruction
manual before operating the machine.
2. If you are still not thoroughly familiar with
the operation of the machine get advice from
a quali ed person.
3. Make sure the machine is properly
grounded and that the wiring codes are
followed.
4. Do not operate the machine if tired or
while under the in uence of drugs, alcohol, or medicine.
5. Always wear eye protection, safety glasses or a safety shield, and hearing protection.
6. Wear dust mask, long term exposure to the ne dust created by the machine is
not healthy.
7. Remove your tie, rings, watch, and all jewelry. Roll up your sleeves never wear
any loose tting clothing, you do not want anything to get caught.
Air regulator
Control Panel

16
8. Make sure that the guards are in place and use them at all times. The guards
protect you from coming in contact with the cutter.
9. Make sure that you use the proper size and type of cutters.
10. Secure the wood rmly with the clamps and feed it into the machine at a
moderate speed.
11. Check that all the doors are closed and the panels are tted. There are micro
switches on panels and if they are not tted and locked in position the machine
will not start.
12. Check that the red emergency stop button is fully out. [Twist clockwise to
reset].
MACHINE TEST
Now is the time to test the machine.
1. Check that the machine is clear of all tools and other loose objects.
2. Check that all the adjusting and locking handles are tight.
3. Check that there is no cutter tted, it is far safer to test the machine without a
cutter tted.
4. Check that the mains isolation switch is in the on position and that the power
indicator light is lit.
5. Start the machine by pressing the green start switch.
6. Check to insure that the spindle is turning counter clockwise when observed
from above.
7. Now is the time to check that the safety switches and control switches are
functioning correctly before you a cutter.
8. With the machine running [no cutter ted] operate the red emergency stop
switch by pressing towards the machine. The motor should have the power
removed and slow down.
9. Reset the emergency stop button and restart the machine. With the machine
running [no cutter tted] slowly open the front panel door until the safety switch
cuts the power to the motor. Close the door until the motor has stopped.
Main electrical isolator Spindle without cutter tted

17
10. With the machine running, slowly open the rear access door until the safety
switch cuts the power to the motor. Close the door until the motor has stopped.
11. With the machine running, slowly open the spindle cover until the safety
switch cuts the power to the motor. Close the door until the motor has stopped.
12. If any of the safety switch es fails to operate correctly do not use the machine
until the fault has been corrected.
Before you cut any wood read the
safety rules at the front of this manual
FITTING A CUTTER
1. With the power disconnected from the
machine.
2. Raise the spindle to the maximum
height.
3. Open the spindle hood and remove any
spacers on the spindle.
4. Clean both the spacer rings and the
spindle shaft as debris can change the
installed height of a cutterhead.
5. Select the spacers that are suitable for
the cutter head that you are tting.
Note . Always mount the cutter head as close to the bottom of the spindle as
practical, this will minimize vibration,
reduces stress on the machine and
improve the surface nish of the cut.
6. Fit the cutter head. Ensure that the
cutter is tted for the correct rotation.
Note. When tting the spacers make
sure that the security nut is properly
tted and provides clamping pressure
on the tooling stack. The security nut
ensures that the cutters will not loosen
during operation and motor braking.
7. Tighten the lock bolt.
8. Rotate the cutter shaft by hand to
ensure that it rotates freely and that the
cutters do not contact any part of the
machine including the sliding table, hood
or clamp.
9. Put the lid back in the closed position.
The machine will not start with the cover
open as the safety micro switch will not
be activated.
Selection of cutters
[not supplied with the machine]
Cutter spindle

18
TEMPLATE FOLLOWERADJUSTMENT
The template follower guides the table [and job] as it is moved along the
template. It has a built in height sensor that changes the fence position as it
senses that the follower is raised vertically.
Note. All straight cuts are made with the follower at the max height.
Note. If you are making a cope cut use a
backer board that must be thinner than
the job being cut or the clamp will not
hold the job securely. The backer board
should be secured with the small clamp
located on the fence on the sliding table.
NOTE
The backer board is used to prevent
blowout on the back of a nished part
when making the cope cut. The
following is the proper method for
making a cope backer board.
1. Cut ¾” thick board 14” long. Oak
or any type of hardwood will have a longer life.
2. The backer board should not be thicker than the parts being cut
3. Trim to 1” wide.
4. Clamp the backer board in the machine and make the cope cut. DO NOT
REMOVE THE BACKER BOARD.
5. Stop the cope cutter on the machine with the stop switch.
6. Make a pencil mark across the backer board along the line from the air
clamp bar.
7. Remove the backer board and undercut the board 1/16” deep from
approximately ¼” past the line all the way to the end with the cope cut.
8. The air clamp will not touch the backer board now if it is properly undercut
and has the width clearance on each side of the air clamp.
9. The backer board is held in place by the toggle clamp on the sliding fence
when making cope cuts.
SPINDLE HEIGHT SENSORS
The machine has an automatic speed selection system. This consists of spindle
height sensors. As the spindle height is changed, the sensors are activated and
change the speed of the spindle.
Spindle height sensors
HeightSensor
Template Follower

19
TURRET HEIGHT ADJUSTMENT
The turret has spindle height adjustment bolts
that can be set to suit various heights of cutters.
The turret can be removed from the machine to
ease adjustment.
To remove the turret, raise the spindle so that
the stop is o of the spindle height bolts.
To adjust the set height, loosen the lock nut
and adjust the bolt. Once adjustment has been
completed, tighten the lock nut and re t the
turret making sure that it is in the correct
position.
ADJUSTING THE SPINDLE HEIGHT
Note. The table must be in the fully
forward position prior to moving the
spindle height. There is a safety micro
switch under the table that must be
engaged prior to raising or lowering
the spindle.
TURRET ROTATION
To rotate the turret the cutter must be moved
to the up position and then once the turret
position has been selected move the spindle
down onto the turret stop.
Note. It is not possible to move the turret with
the spindle in the down position as it is
clamped by the pressure of the spindle.
Turret rotation selector
Spindle height safety micro switch
Locking pin
Stop Spindle Height Bolts

20
TABLE STOPS
There are two sets of table stop
bolts that limit the rearward
movement of the sliding table in
relation to the tooling height. The
long bolt is for large cutter
diameters and the short bolt is for
use with small diameter cutters.
These stops are preset from the
factory and should not require
any adjustments.
FENCE FINE ADJUSTMENT
The fence is adjustable and its
position can be moved by losing
the locking knob, rotating the
adjustment knob and re locking in
position. The fence should only be
adjusted if needed and after
performing test cuts.
Note. The counter reads in metric.
ADJUSTMENT OF CUTTERS
The nal height adjustments for the
cutterheads must be done by
making test cuts. The cutter height adjustment is set by a combination of spindle
spacers and turret height adjustments. It is good practice to save a set of sample
cuts once the spindle is properly set to assist in setting the machine in the future.
A large spacer between the large diameter panel raising cutter and the smaller
diameter stile and rail cutters is used to keep the cutters from contacting the
edge of the sliding table.
Stop bolts
Fence ne adjustment counter
Locking knob
Adjustment knob