Larzep CA1014 User manual

MAINTENANCE SET
“CA1014”
LARZEP, S.A.
Avenida Urtiaga, 6
48269 Mallabia, Spain
Tel. [phone]
Fa . [phone]
e-mail: [email protected]
www.larzep.com

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Instruction Manual
Maintenance Set
INDEX
1. BEFORE USING THE EQUIPMENT AND SECURITY --------------------------------------------------------------
. TECHNICAL FEATURES AND COMPONENTS ------------------------------------------------------------------ 3-4
3. START UP ---------------------------------------------------------------------------------------------------------------- 5
4. MAINTENANCE --------------------------------------------------------------------------------------------------------- 5
5. WARRANTY ------------------------------------------------------------------------------------------------------------- 5
6. CERTIFICATE OF CONFORMITY -------------------------------------------- --------------- --------------------------6
1. BEFORE USING THE EQUIPMENT AND SECURITY
The present manual is part of the equipment in itself; it must be read and conserved. The omission of these instructions may
cause personnel injuries and material damages, which LARZEP, S.A. will not be responsible.
Only authorized persons should operate the equipment, after reading carefully and understood the contents of the manual, and
are also perfectly familiarised with the applications of the equipment, it limitations and possible dangers.
The CA maintenance equipment has been e clusively designed to repair damaged vehicle bodywork, never as lifting elements.
Multiple choices of assembling trough different pieces make this equipment multi-user.
CA maintenance set is provided with a cylinder, a hand pump and hose. Choose the best equipment for the utility you need.
This equipment is supplied with different elements that mi ed with the hydraulic tools (pump, cylinder and hoses), allows
configuring specific tools for different operations.
The model has a ma imum capacity of push of 10 ton.
The cylinder develops the nominal capacity e pressed, but it has to be considerer that, with the accessories connected, the
equipment must be only used in 50 % of its capacity; i.e., to maximum pressure of 345 bar.
Handle the equipment correctly and before use check that all its parts and components are in good condition and no parts are
missing. If this is not the case, do not use the equipment until the deficiency has been remedied.
Do not modify any of the characteristics of the equipment, the hydraulic unit or any of its components.
On the unpacking moment, check for:
-Damages in the cylinder body.
-Signs of corrosion.
-Oil leaks.
-Damages in the frame or hook.
-Unscrewed or damaged nut.
-Inappropriate accessories installation.
If any anomaly is detected, do not use the maintenance set; place it in a safe and clean place, where children or operators
cannot access, until the equipment be repaired.
The manufacturer accepts no responsibility for damage resulting from the improper use of the tool.
Use the appropriate protection devices, such as: Helmet Goggles Gloves Boots Clothes
- None of the components in these kits should be used to lifting loads. This s pushing equipment that must be used safety
and care. Keep your hands and body as well as unnecessary personnel away from the work area.
- Never e ceed the stroke limit indicated with a red Iine on the piston. Do not e ceed the ma imum permitted load. Use a
pressure gauge to guarantee a safe use of the components.
- The components should be assembled safely with the base completely supported on the bodywork. If there is resistance,
work in another way. Work the pump smoothly.
Do not operate near the hydraulic equipment with flames or intense warm sources
The maintenance set must not be submitted to higher temperatures than 60° C

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Maintenance Set
- The pump has an overpressure valve set to the ma imum working pressure and must not be manipulated under any
circumstances.
- The ma imum workload with the chain is 1 tn (60 bar). Keep as far away as possible from the chain when operating. The
ma imum force of the spreader cylinder is 1 tn (70 bar).
. TECHNICAL FEATURES AND COMPONENTS
Cylinder Pump
Spreader Cylinder
Reference
Capacity (t)
Stroke (mm)
KC01014
10
135
Reference
Oil Cap. (cc)
Pressure (bar)
W10407
400
700
Reference
Capacity (t)
Pressure (bar)
CY0108
1
700
No. Description CA1014 No. Description CA1014
1 Pump 1 14 Rubber head 2
2 Hose 1 15 Base 1
3 Male quick coupler 1 16 V-Base 1
4 Cylinder 1 17 Wedge head 1
5 Tube M 1 18 Slip-lock e tension 1
6 Tube L 1 19 Locking pin 2
7 Tube X 1 20 Collar clamp head 1
8 Tube XL 1 21 Lock-on clamp toe 1
9 Collar toe ram 1 22 Spread Cylinder 1
10 Collar toe piston 1 23 Chain with hook 1
11 Pipe coupling 3 24 Single chain plate 1
12 Male connector 1 25 Double chain plate 1
13 Saddle 1
The cylinder provides the indicated nominal force, but as some attachments can induce
cylinder side loading the unit can only be used at 50% of its capacity, at a maximum
working pressure of 345 bar.

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SOME USING COMBINATIONS

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Instruction Manual
Maintenance Set
3. START UP
This equipment works by fitting different components to the cylinder or piston, which is activated by the pump. The pump also
moves the spreader cylinder. Do not use any other accessories than those supplied in the set.
The pump can be used in horizontal or vertical position with the head facing down. It is connected to the cylinder with a hose.
To do this, remove the cap at front of the pump and screw the hose end into the port using a sealer. The connection between
the hose and the cylinder is with a quick connector, male and female. Tighten the nut correctly to guarantee a leak-free
connection. The hose must not be twisted or kinked. Do not place objects on it and do not move the equipment pulling the
hose.
Before using the equipment, bleed the hydraulic circuit to remove the air from the valve system. To do this, open the discharge
tap turning it anticlockwise and action the lever several times. Then close the discharge tap turning it clockwise. The equipment
is now ready to use.
It is necessary to know the characteristics of the bodywork damage to select the accessories to be used. Action the pump
smoothly to avoid problems caused by e cessive pressure.
Always be aware of the working pressure using a pressure gauge fitted to the pump.
When the work is finished, pack all the components into the bo .
4. MAINTENANCE
Maintenance and repair work on this equipment should only be carried out by qualified personnel, with training and e perience
with the hydraulic systems used in this equipment.
Any maintenance operation will be carried out with the system depressurised. Regularly clean and lubricate the shafts and
moving parts of the equipment, which must always be clean and protected from e treme conditions.
Only original spare parts must be used.
Before using the set again, check that there are no bent, broken, cracked or loose components. If any anomaly is detected, do
not use the maintenance set; place it in a safe and clean place, where children or operators cannot access, until the equipment
be repaired.
When necessary, change the pump oil with the cylinder piston completely retracted. Remove the filler cap and empty the used
oil into a container. Then fill the pump with clean oil and avoid dirty entering the system when filling.
After a long period of intensive use it is recommended to change the oil to prolong the service life oi the equipment. Be careful,
an e cessive amount of oil can impede the functioning of the hydraulic system.
Use hydraulic oil type HL 01 HM with an ISO cinematic viscosity grade of 30 cST at 40°, or an Engler viscosity or 3 at 50°C. Never
use brake fluid.
When the equipment is not in use, the cylinder piston should be fully retracted to avoid corrosion. We recommend applying an
anti-rust agent to the piston.
Store the equipment in a dry place.
When the service life or the equipment is over, remove the oil and follow the local regulations to scrap it.
5. WARRANTY
LARZEP, S.A. guarantees its products against all design and manufacturing defects for the durations of two years from the date
of purchase. This guarantee does not include the ordinary wear of both metal and non-metal parts, abuse, using the equipment
beyond its rated capacity and any wear or damage incurred as a result of using a hydraulic fluid which is not recommended by
LARZEP, S.A.
Please note that if the equipment is disassembled or serviced by anyone other than an authorized service dealer or by LARZEP,
S.A., this guarantee is rendered null and void.
In the event of a warranty claim, return the equipment, to LARZEP, S.A. or the authorized dealer which sold you the hydraulic
equipment, LARZEP, S.A. will repair or replace the faulty equipment, whichever is deemed most appropriate. LARZEP, S.A. shall
not be held liable for any consequential damages or losses, which may occur as a result of faulty equipment

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Instruction Manual
Maintenance Set
6. CERTIFICATE OF CONFORMITY