Leica iCON grade iCP42 User manual

Leica iCON grade iCP42
User Manual
Version 2.0
English

2iCON grade iCP42, Introduction
Introduction
Purchase Congratulations on your purchase of the iCP42.
The iCP42 is an ideal tool for increasing productivity in all aspects of the construction
earthmoving industry.
This manual contains important safety directions as well as instructions for setting up the
system and operating it. Refer to "8 Safety Directions" for further information.
Read carefully through the User Manual before you switch on the product.
To ensure safety when using the system, please also observe the directions and instructions
contained in the User Manual and Safety Handbook issued by the:
• Machine manufacturer and
• System manufacturer.
Product
identification
The type and serial number of your products are indicated on the label on the base of the
unit.
Enter the model and serial number in your manual and always refer to this information when
you need to contact your agency or Leica Geosystems authorised service workshop.
Type: iCP42 Serial No.: _________________________

iCON grade iCP42, Introduction 3
Symbols The symbols used in this manual have the following meanings:
Trademarks • GSM is a trademark owned by the GSM Association.
All other trademarks are the property of their respective owners.
Validity of this manual This manual applies to the iCON grade iCP42.
To use the iCP42 efficiently it’s inalienable to refer to the manual provided together with the
software running on the iCP42.
Type Description
Danger Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
Warning Indicates a potentially hazardous situation or an unintended use
which, if not avoided, could result in death or serious injury.
Caution Indicates a potentially hazardous situation or an unintended use
which, if not avoided, may result in minor or moderate injury
and/or appreciable material, financial and environmental damage.
Important paragraphs which must be adhered to in practice as
they enable the product to be used in a technically correct and
efficient manner.

4iCON grade iCP42, Table of Contents
Table of Contents
In this manual Chapter Page
1 Product Overview 8
1.1 Product Description and Features 8
1.2 Container Contents 11
2 Commissioning 12
2.1 Installation 12
2.2 Installation a SIM Card/USB-Stick 14
2.3 Inspection Prior to Commissioning 15
2.4 Commissioning 15
3Operation 16
3.1 Pre-power up checks 16
3.1.1 Best operation practice for Grader Systems 17
3.1.2 Mast orientation 18
3.1.3 Mast orientation Dual GNSS Grader 19
3.1.4 No Articulation, circle center shift, or wheel lean on Grader 20
3.1.5 Grader blade cushioning off 22
3.1.6 Blade rotation on Dozer 23
3.2 Select the Input Source 25
3.3 Setting a Reference Height 29
3.4 Using the MUS1300 Tri-Sonic Sensor 31
3.4.1 Installation and Set Up Tri-Sonic Sensor 35
3.4.2 Operation with the Tri-Sonic Sensor 37
3.4.3 Swap Function 40

iCON grade iCP42, Table of Contents 5
3.5 Using the Laser Sensor 41
3.6 SP14 Sensor 43
3.7 3D Sensors 45
3.8 Setting the Value for Gain and Deadband 47
3.9 Sensor Calibration Wizard 50
43DRunMode 57
4.1 3D Run screen (GPS) 57
4.2 Storing Points 59
4.3 Auto logging function 60
4.4 Avoidance zones 66
4.5 Vertical Offset 69
4.6 Blade reference point and hydraulic control point 71
4.7 Selecting Blade reference point and Hydraulic control point 71
4.8 Blade wear compensation 72
4.9 Screen Settings 75
4.10 Other Settings 76
4.11 Working with Terrain Models (TIN Models) 77
4.11.1 Guide Line 77
4.11.2 Hold Slope 79
4.12 Working with MBS (Volume Calculation Model) 82
4.12.1 Selecting a Guide Line 82
4.12.2 Holding Slopes 83
4.13 Working with String Line Models 86
4.14 Monitor Screen 92
4.15 Transferring Files via USB 93
4.16 Selecting Projects and Reference Models 94
4.17 Localisation Settings (Coordinate Systems) 96
4.18 iCON telematics 101

6iCON grade iCP42, Table of Contents
5 TPS Machine Guidance 103
5.1 Search Screen 104
5.2 Search Methods 105
5.3 Target Snap / Exclusion List 107
5.4 Vertical TPS Widget 108
5.5 Settings and TPS Information 109
5.6 Quick Search 110
5.7 Set up Communication between TPS and iCON 3D 111
6 iCON gps 80 112
6.1 The iCON gps 80 GNSS receiver 112
7 Care and Transport 121
7.1 General Notices 121
7.2 Transport 121
7.3 Storage 122
7.4 Cleaning and Drying 122
8 Safety Directions 123
8.1 General 123
8.2 Intended Use 123
8.3 Limits of Use 124
8.4 Responsibilities 124
8.5 Hazards of Use 126
8.6 Electromagnetic Compatibility EMC 130
8.7 FCC Statement, Applicable in U.S. 132

iCON grade iCP42, Table of Contents 7
9 Technical Data 134
9.1 iCON grade iCP42 Technical Data 134
9.2 Conformity to National Regulations 136
10 International Limited Warranty, Software License Agreement 138

8iCON grade iCP42, Product Overview
1ProductOverview
1.1 Product Description and Features
General The iCP42 has a key pad and touch screen for user input. The display is a 7" wide screen and
has state of the art brightness, making it possible to use in sunny environments.
The rugged IP56 enclosure is designed for harsh environments.
Power Supply and
Communication
For utmost reliability in harsh and dusty environment, no connecting cables or power supply
plugs are used at the iCP42.
"Cradle" will be used as a short form for MMB1300 cradle throughout this manual.
• The iCP42 is wirelessly powered over the cradle via induction.
• Data are transferred wirelessly via IR between the MMB1300 cradle and the iCP42.
• The iCP42 has WLAN hardware support (for future use).
• On the bottom of the iCP42 are connectors for SIM card and USB.

iCON grade iCP42, Product Overview 9
iCON grade iCP42
• Do not cover the IR-Port for data transfer as this can lead to a transfer interruption.
• Both, the HSPA and the WiFi antenna are not attached to the iCP42 when delivered.
• To store the iCON grade iCP42 inside the transport case both antennas must be
detached.
a) Keypad
b) 7" LCD wide screen display
c) WiFi antenna
d) IR-Port for data transfer
e) HSPA antenna
f) Reverse SMA Connectors
g) Ventilation cap
h) SIM card connector
i) USB 2.0 connector
j) Cover for communication ports
iCP42_001
aabcde
ffgh i j

10iCON grade iCP42, Product Overview
Warning This product may be installed on building machinery only by an appropriately trained and
qualified specialist.
Warning Unauthorised modification of machines by mounting the product may alter the function and
safety of the machine.
Precautions:
Follow the instructions of the machine manufacturer. If no appropriate instruction is avail-
able, ask machine manufacturer for instructions before mounting the product.