LEMKEN SIRIUS 12 User manual

OPERATING INSTRUCTIONS
MOUNTED FIELD SPRAYER
SIRIUS 12
en-GB | Item no. 17513465 | BA 00/10.2019

Ensure that these instructions are always available when using the imple‐
ment and can be accessed by all users.
●
Keep these instructions for the entire service life of the implement.
●
Pass these instructions to all users / owners.
Original instructions
©2019 | This documentation is copyright protected. The copyright remains with LEMKEN GmbH & Co.
KG, Weseler Straße 5, D-46519 Alpen.
The texts, diagrams and drawings must not be duplicated, distributed or disclosed in any other way,
either in whole or in part, without express approval.

Table of contents
1 About these instructions....................................................................................................................................... 1
1.1 Introduction......................................................................................................................................................... 1
1.2 Target groups...................................................................................................................................................... 2
1.3 Applied symbols................................................................................................................................................ 2
1.3.1 Design of warning signs.............................................................................................................................. 2
1.3.2 Signal words and hazard statements...................................................................................................... 3
1.3.3 Warning of property damage.................................................................................................................... 3
1.3.4 Other notices and information.................................................................................................................. 3
1.3.5 Symbols and text markings........................................................................................................................ 4
1.3.6 Direction specications................................................................................................................................ 4
1.4 Further applicable documents..................................................................................................................... 5
2 Safety.............................................................................................................................................................................. 6
2.1 Intended use........................................................................................................................................................ 6
2.2 Personnel qualication requirements........................................................................................................ 7
2.3 Hazardous areas................................................................................................................................................. 8
2.4 Workplaces and passengers........................................................................................................................ 12
2.5 Technically perfect condition..................................................................................................................... 13
2.6 Safe handling.................................................................................................................................................... 15
2.6.1 Personal protective equipment.............................................................................................................. 15
2.6.2 Driving with the implement.................................................................................................................... 15
2.6.3 Handling chemicals.................................................................................................................................... 16
2.7 Safety devices and labels............................................................................................................................. 17
3 Design and description........................................................................................................................................ 18
3.1 Implement overview...................................................................................................................................... 18
3.2 Implement safety............................................................................................................................................ 19
3.2.1 Position of the labels.................................................................................................................................. 19
3.2.2 Meaning of the labels................................................................................................................................. 19
3.2.3 Safety devices............................................................................................................................................... 24
3.3 Type plate.......................................................................................................................................................... 24
3.4 Fluid ow............................................................................................................................................................ 26
3.5 Headstock.......................................................................................................................................................... 29
3.6 Control centre and connection centre.................................................................................................... 29
3.6.1 Overview......................................................................................................................................................... 29
3.6.2 Selection valve.............................................................................................................................................. 32
3.6.3 Diverting valve.............................................................................................................................................. 33
3.6.4 Agitator control............................................................................................................................................ 35
3.6.5 Level indicator TankPilot........................................................................................................................... 36
3.6.6 Filling valve.................................................................................................................................................... 36
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3.6.7 Chemical inductor....................................................................................................................................... 37
3.6.8 Connections................................................................................................................................................... 39
3.7 Filter..................................................................................................................................................................... 40
3.7.1 Suction lter and press lter.................................................................................................................... 40
3.8 Pump................................................................................................................................................................... 41
3.9 Hydraulic control............................................................................................................................................. 41
3.9.1 Electro-hydraulics........................................................................................................................................ 41
3.10 Boom................................................................................................................................................................. 42
3.10.1 RA boom ...................................................................................................................................................... 42
3.10.2 Sections......................................................................................................................................................... 44
3.10.3 Spacers.......................................................................................................................................................... 44
3.10.4 Nozzle holders............................................................................................................................................ 45
3.10.5 Nozzles.......................................................................................................................................................... 45
3.10.6 Drop hoses................................................................................................................................................... 46
3.10.7 Spray cone lighting................................................................................................................................... 47
3.11 Input devices for the control.................................................................................................................... 47
3.11.1 Operation terminal................................................................................................................................... 47
3.11.2 Additional input devices......................................................................................................................... 47
4 Attachment................................................................................................................................................................ 50
4.1 Checking suitability of the tractor............................................................................................................. 50
4.2 Prepare the tractor.......................................................................................................................................... 51
4.3 Preparing the implement............................................................................................................................. 52
4.3.1 Check and shorten the cardan shaft..................................................................................................... 52
4.3.2 Adjusting the hydraulic system.............................................................................................................. 54
4.4 Attaching the implement............................................................................................................................. 56
4.4.1 Check preconditions................................................................................................................................... 56
4.4.2 Attach the implement with headstock................................................................................................ 57
4.4.3 Attach the implement with QuickConnect........................................................................................ 58
5 Road travel................................................................................................................................................................. 63
5.1 Information on road travel........................................................................................................................... 63
5.2 Prepare for road travel.................................................................................................................................. 63
6 Operation................................................................................................................................................................... 64
6.1 Prior to operation............................................................................................................................................ 64
6.2 Basic operation................................................................................................................................................. 65
6.2.1 Operating elements.................................................................................................................................... 65
6.2.2 Fold the boom.............................................................................................................................................. 68
6.2.3 Operate the pump....................................................................................................................................... 70
6.2.4 Mix spraying uid........................................................................................................................................ 71
6.3 Changing the setup state............................................................................................................................. 72
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6.3.1 All setup options at a glance................................................................................................................... 72
6.3.2 Conversion..................................................................................................................................................... 72
6.4 Prepare the implement for working in the eld.................................................................................. 77
6.4.1 Adjust the implement................................................................................................................................ 77
6.4.2 Drain antifreeze agent............................................................................................................................... 78
6.4.3 Prepare the implement for operation in frosty conditions.......................................................... 79
6.4.4 Fill the main tank......................................................................................................................................... 80
6.4.5 Fill the clean water tank............................................................................................................................ 89
6.4.6 Fill the water canister for hand washing............................................................................................. 90
6.5 Test run............................................................................................................................................................... 91
6.6 Working with the implement..................................................................................................................... 93
6.6.1 Standard procedure.................................................................................................................................... 93
6.6.2 Driving on the headland........................................................................................................................... 96
6.6.3 Working on uneven ground.................................................................................................................... 96
6.6.4 Working with drop hoses.......................................................................................................................... 96
6.7 Measures after spraying in the eld......................................................................................................... 97
7 Cleaning and care................................................................................................................................................... 99
7.1 Clean the implement..................................................................................................................................... 99
7.2 Empty the tanks............................................................................................................................................ 100
7.2.1 Transfer the spraying uid by pump.................................................................................................. 102
7.2.2 Drain the spraying uid.......................................................................................................................... 103
7.3 Clean the inside of the implement......................................................................................................... 104
7.3.1 Clean the piping system......................................................................................................................... 105
7.3.2 System cleaning with partially lled main tank............................................................................. 106
7.3.3 Manual internal cleaning........................................................................................................................ 106
7.3.4 Automatic internal cleaning.................................................................................................................. 108
7.4 Clean the outside of the implement...................................................................................................... 109
7.4.1 Clean the outside of the entire implement..................................................................................... 110
7.4.2 Clean the canister...................................................................................................................................... 112
7.4.3 Clean the chemical inductor................................................................................................................. 116
7.4.4 Clean the ultrasound sensors............................................................................................................... 119
7.5 Clean the lter................................................................................................................................................ 120
7.5.1 Clean the suction lter............................................................................................................................ 121
7.5.2 Clean the press lter ................................................................................................................................ 122
7.5.3 Clean the nozzle lter.............................................................................................................................. 125
7.5.4 Oil lter (hydraulics)................................................................................................................................. 125
7.6 Cleaning with high-pressure cleaner.................................................................................................... 125
8 Detaching................................................................................................................................................................ 126
8.1 Prepare detaching........................................................................................................................................ 126
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8.2 Detach and transport the implement................................................................................................... 127
8.3 Store and winterise the implement....................................................................................................... 130
9 Maintenance and repair work....................................................................................................................... 132
9.1 Maintaining the implement properly.................................................................................................... 132
9.1.1 Preparations................................................................................................................................................ 132
9.1.2 During the maintenance and repair................................................................................................... 132
9.2 Maintenance................................................................................................................................................... 133
9.2.1 Maintenance schedule............................................................................................................................ 133
9.2.2 Maintain the tractor connection.......................................................................................................... 134
9.2.3 Safety equipment...................................................................................................................................... 135
9.2.4 Oil hydraulics.............................................................................................................................................. 135
9.2.5 Electrics......................................................................................................................................................... 137
9.2.6 Boom.............................................................................................................................................................. 138
9.2.7 Maintain the pump................................................................................................................................... 141
9.3 Lubricating...................................................................................................................................................... 144
9.3.1 Lubrication schedule............................................................................................................................... 144
9.3.2 Lubricating components via grease nipples................................................................................... 144
9.3.3 Grease and lubricate components...................................................................................................... 146
9.4 Have the implement inspected............................................................................................................... 146
10 Troubleshooting and error correction...................................................................................................... 149
10.1 Find and eliminate errors correctly...................................................................................................... 149
10.1.1 Prior to troubleshooting at the implement................................................................................... 149
10.1.2 When troubleshooting and eliminating errors............................................................................ 149
10.2 Error description - Cause - Remedy at a glance............................................................................... 150
11 Shutdown and disposal.................................................................................................................................... 151
11.1 Shutdown...................................................................................................................................................... 151
11.2 Disposal.......................................................................................................................................................... 151
12 Technical data....................................................................................................................................................... 152
12.1 Dimensions................................................................................................................................................... 152
12.2 Implement weights................................................................................................................................... 155
12.3 Performance data....................................................................................................................................... 157
12.4 Connection data......................................................................................................................................... 158
12.4.1 Electrical connections........................................................................................................................... 158
12.4.2 Hydraulic connections.......................................................................................................................... 159
12.5 Noise, airborne sound.............................................................................................................................. 160
12.6 Tank volume................................................................................................................................................. 161
12.7 Operating materials................................................................................................................................... 161
12.8 Connecting systems and transport devices..................................................................................... 162
12.9 Cardan shaft................................................................................................................................................. 163
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12.10 Filter.............................................................................................................................................................. 164
12.11 Pumps.......................................................................................................................................................... 164
12.12 Technical residual quantity.................................................................................................................. 165
12.13 Boom............................................................................................................................................................ 166
Index.......................................................................................................................................................................... 168
Appendix................................................................................................................................................................. 175
A Type plate variants.......................................................................................................................................... 176
B Tightening torques.......................................................................................................................................... 177
C Calculating the axle load and ballasting for mounted implements.............................................. 179
D Cross shaft overview....................................................................................................................................... 183
E General information on the nozzles.......................................................................................................... 184
F Nozzle application areas................................................................................................................................ 185
G Correction factors for spraying uids with dierent density........................................................... 187
H Nozzle tables..................................................................................................................................................... 188
I Metering tables for liquid fertiliser.............................................................................................................. 191
Table of contents
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Table of contents
en-GB | Item no. 17513465 | BA 00/10.2019VI

1 About these instructions
1.1 Introduction
These operating instructions are important and belong to the imple‐
ment's scope of delivery.
These operating instructions must be available to the user at the place
of use.
nAlways read chapter "Safety" before using the implement for the
rst time.
nRead chapter "Operation - Basic operation" before using the imple‐
ment for the rst time.
nBefore starting work, also read the relevant steps in the operating
instructions.
For an unambiguous assignment of this document to the implement,
transfer the following data from the type plate of the implement
Ä Chapter 3.3 ‘Type plate’ on page 24:
Designation on the type
plate
Enter the implement data here:
Series
Type designation
Serial number
Year of manufacture
LEMKEN implements can be equipped dierently at the factory.
Standard components, special equipment or optional accessories are
not marked separately.
The contents of these operating instructions, e.g. illustrations, may
therefore dier from the equipment of the implement.
Depending on the equipment, additional documents may be required
for operation.
Observe the operating instructions
Validity range
Equipment variants
About these instructions
en-GB | Item no. 17513465 | BA 00/10.2019 1

These operating instructions do not describe initial commissioning.
INFORMATION
Prior to operation, initial commissioning and instruction
in operation, adjustment and maintenance must have
been carried out by the dealer.
1.2 Target groups
The target groups of these operating instructions are operators, users
and service personnel of the implement.
The target groups must meet the requirements for the qualication of
the personnel Ä, page 7.
1.3 Applied symbols
1.3.1 Design of warning signs
The warning signs in these instructions have the following design:
WARNING
Type and source of hazard
Possible consequences of non-adherence
– Measures for hazard avoidance
The signal word indicates the risk level.
Initial commissioning
About these instructions
en-GB | Item no. 17513465 | BA 00/10.20192

1.3.2 Signal words and hazard statements
The following signal words and hazard statements are used to label
warning signs and to warn of residual risks:
DANGER
Indicates an immediate hazardous situation
If the hazardous situation is not avoided, it will result in
death or serious injury.
WARNING
Indicates a hazardous situation
If the hazardous situation is not avoided, it may result in
death or serious injury.
CAUTION
Indicates a hazardous situation
If the hazardous situation is not avoided, it may result in
moderate or minor injury.
1.3.3 Warning of property damage
ATTENTION
Indicates a situation that may result in property
damage
If the situation is not avoided, it may result in damage to
the implement or to objects in the vicinity of the imple‐
ment.
1.3.4 Other notices and information
INFORMATION
Indicates tips and useful information for the user
The tips and information facilitate work. This ensures
proper use of the implement.
ENVIRONMENTAL PROTECTION
Indicates notices and special measures regarding
environmental protection
The tips and information on environmental protection
facilitate environmentally friendly use of the implement.
About these instructions
en-GB | Item no. 17513465 | BA 00/10.2019 3

1.3.5 Symbols and text markings
Symbol, text marking Meaning
In front of and in texts
●Marking for routine maintenance
tasks
Activities that demand the help
of service sta.
nListing
[1], , Position numbers
[kg] Unit
ÄCross reference
In work instructions
√ Preconditions
►nWorking steps in single-step
work instructions
nMeasures for hazard avoid‐
ance in safety information
1.
2.
Working steps in multi-step work
instructions
ðResult
In illustrations
Light grey coloured components Non-relevant components, visible
to facilitate orientation
Yellow coloured components Action-relevant components
1.3.6 Direction specications
The direction specications used in the text (left, right, front and rear)
refer to the direction of travel of the tractor when moving forwards, i.e.
in normal operation.
About these instructions
en-GB | Item no. 17513465 | BA 00/10.20194

1.4 Further applicable documents
Further documents to be observed:
nOperating instructions of the tractor
nFor partially assembled or disassembled delivery:
Mounting instructions
nSpare-parts list
nOperating instructions, operation of the control
nOperating instructions for the operation terminal
nInstructions for the cardan shaft
nInstructions of the spraying agent
nInstructions of the nozzles or drop hoses
nData sheets of the operating materials
About these instructions
en-GB | Item no. 17513465 | BA 00/10.2019 5

2 Safety
2.1 Intended use
The implement is used for the application of crop protection agents
and liquid fertiliser on agricultural land.
It may only be used in accordance with the recognised rules of good
agricultural practice.
The application is limited to ocially tested and approved crop protec‐
tion agents.
Observe the national crop protection regulations when using the
implement.
Only suciently qualied personnel may use the implement.
ÄChapter Personnel qualication requirements on page 7describes
the qualications that personnel must have.
Only use the implement with a suitable tractor.
When using the implement, observe the permitted loads and weights
for the tractor, implement and tractor implement combination.
The operating instructions are part of the implement. The implement is
intended exclusively for use in accordance with these operating
instructions. Applications of the implement not described in these
operating instructions may result in personal injury or death or prop‐
erty damage. If applications other than those described in the oper‐
ating instructions are planned, obtain the prior written consent of
LEMKEN. This also applies to unauthorised modications and altera‐
tions to the implement.
Observe the operating instructions and follow the working steps given
therein.
Clarify questions of comprehension concerning the contents of these
operating instructions before starting work. To do this, contact the
LEMKEN sales partner if required.
Limitations
Personnel
Tractor
Operating instructions
Safety
en-GB | Item no. 17513465 | BA 00/10.20196

Operate the implement only in a technically perfect condition.
Observe the maintenance instructions. Perform all the necessary tests.
Use original spare parts or parts approved by LEMKEN.
Only use the auxiliary and operating materials listed.
Dispose of auxiliary materials and operating materials in an environ‐
mentally responsible manner.
Liability and warranty are excluded if personal injury and damage to
property can be traced back to improper use or non-observance of the
operating instructions.
2.2 Personnel qualication requirements
The operator is obliged to inform all the users about correct application
of the implement and the respective hazards. This can be done on the
basis of these operating instructions. The operator is responsible for
ensuring that the operating instructions are always available at the
implement and that the users observe the operating instructions. The
operator must also provide any necessary personal protective equip‐
ment.
Users are persons who drive, adjust, operate or maintain the imple‐
ment. Users must be able to use the implement safely. This means:
nUsers understand how the implement works.
nUsers know and are able to avoid dangers.
nUsers are physically capable of controlling the implement.
nUsers have a certicate of competence in crop protection.
In order to use the implement as intended and in a professional
manner, users must have the required technical (agricultural) knowl‐
edge.
Unless otherwise indicated, users may carry out all activities described
in these operating instructions themselves.
Service personnel are required for some activities, e.g. work on braking
systems. These activities are stated in the maintenance schedule of the
operating instructions and marked with the symbol .
Service personnel within the meaning of these instructions are all per‐
sons who maintain and repair safety-relevant components. Service per‐
sonnel are qualied for these activities based on their training and
expertise (for example agricultural machine mechanics).
Technically perfect condition
Liability and warranty
Operator
Users
Service personnel
Safety
en-GB | Item no. 17513465 | BA 00/10.2019 7

2.3 Hazardous areas
If the hazardous areas are not heeded, this may result in death or
serious injury to personnel.
Only once all persons have left the hazardous areas: Switch on drives
and motors.
Any work required while the motor or drive is running in a hazardous
area requires special attention and precautions. Follow the instructions
for action in these operating instructions exactly.
Labels on the implement indicate the hazardous areas ÄPosition of the
labels, page 19.
Safety
en-GB | Item no. 17513465 | BA 00/10.20198

The hazardous area of the implement moves with the implement
during operation.
►NEVER climb out of the tractor while it is moving.
►NEVER allow other persons to board the tractor while it is moving.
The hazardous area includes the area in the direction of travel
1
across
the entire width
b
of the implement.
►In addition, maintain a safety distance of 2 m
a
from the imple‐
ment.
►Observe the instructions of the spraying agent’s manufacturer.
►While driving on the eld, observe the entire hazardous area. Stop
if required.
In bad weather, the hazardous area increases due to drift, e.g. with
wind:
►Maintain an increased safety distance
a
from the implement.
►If necessary, stop distribution and continue in suitable weather
conditions.
aa
b
1 1
Moving hazardous area
1
1
a
a
b
Risk of injury due to contact with spraying agents and liquid fertilisers
or inhalation of spraying agents and liquid fertilisers
Danger to the environment from spraying agents and liquid fertilisers
Moving hazardous area
Hazardous area during the spraying
process
Safety
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►Ensure that no persons or animals are in the hazardous area of the
implement during the spraying process.
►Observe the increased hazardous area in adverse weather condi‐
tions:
Depending on the weather conditions, spraying agents can evapo‐
rate and blow away, causing harm to people, animals and the envi‐
ronment.
►Observe the instructions of the spraying agent’s manufacturer.
When standing between the tractor and the implement there is a risk
due to tractor movements or sudden implement movements.
►Secure the tractor to prevent it from rolling away.
►Before operating the linkage: Keep all persons away from the
movement area of the linkage.
Moving implement components
When the boom is folded, persons in the folding range will be crushed
or hit by moving parts of the implement.
Observe the boom’s direction of movement:
nParts of the boom move horizontally and vertically during the
folding process.
Hazardous areas when folding the implement
Hazardous area between tractor and
implement
Hazardous areas when folding in and
out
Safety
en-GB | Item no. 17513465 | BA 00/10.201910

►When folding the implement, ensure that no-one is in the folding
range.
Overhead lines
The boom may touch overhead lines during the folding process.
►NEVER fold the implement in and out near overhead lines.
Bending the arm
The arms can be bent when extended. When bending the arms, they
can reach as high as the overhead lines. This could cause an electrical
accident that leads to a potentially fatal electric shock or re.
►NEVER bend the arms near overhead lines.
Persons may be entangled, pulled in and seriously injured by the
cardan shaft.
►Make sure that the pto shaft guard is tted and fully functional.
►Make sure that nobody is in the hazardous area of the cardan shaft.
►Ensure sucient covering of prole tube and pto shaft guard.
►Let the cardan shaft locks engage.
►To secure the pto shaft guard against moving along, hook in the
chains of the pto shaft guard.
►Observe the operating instructions of the cardan shaft.
Risk of injury at the cardan shaft
Safety
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The hydraulic system is under high pressure. Leaking hydraulic oil can
penetrate through the skin into the body.
Risk of injury to body parts, face, eyes and unprotected skin areas
The hydraulic oil may be hot.
The hydraulic oil is harmful to health.
►When working on the hydraulic system:
Wear safety goggles and gloves.
►Check the condition of the hydraulic system according to the main‐
tenance schedule. Replace damaged or worn components of the
hydraulic system immediately.
►NEVER touch leaks without hand protection.
►If hydraulic oil has penetrated the body:
Seek medical attention immediately. Remove the hydraulic oil from
the body as quickly as possible. Risk of infection
Toxic gases may form in the main tank. Inhalation of the gases may be
detrimental to health.
►Clean the main tank from the inside using the cleaning system of
the implement.
►NEVER climb into the main tank.
2.4 Workplaces and passengers
The main workplace for working with the implement is the driver’s seat
in the tractor. Further workplaces are described in the respective
instructions for action.
Dangerous situations may occur if several persons operate the imple‐
ment functions at the same time.
►Observe the hazardous areas.
►Pay attention to other persons in the vicinity of the implement.
Passengers may fall from the implement and seriously injure them‐
selves. Scattered objects may hit and injure passengers.
►NEVER allow persons to ride along on the implement.
Risk of injury at the hydraulic system
Danger of poisoning in the main tank
Workplaces
Passengers
Safety
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