Lenze 8200 vector User guide

Frequency inverter
8200 vector
0.25...90.0 kW
Lenze
Global Drive
Manual
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1Preface
2 Guide
3 Safety information
4 Technical data
5 Basic device installation
6 Wiring of the basic device
7 Extensions for automation
8 Commissioning
9 Parameter setting
10 Function library
11 Troubleshooting and fault elimination
12 Network of several drives
13 Braking operation
14 Reserved for chapter ”Safe standstill”
15 Application examples
16 Signal-flow charts
17 Accessories (Survey)
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System Manual
8200 vector frequency inverter
0.25 kW ... 90 kW
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2002 Lenze Drive Systems GmbH
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Contents 1
Preface
1.1
L1.1-1
EDS82EV903-1.0-11/2002
1 Preface
1.1 Contents
1.1 Contents 1.1-1................................................................
1.2 The 8200 vector frequency inverter 1.2-1............................................
1.3 How to use this System Manual 1.3-1...............................................
1.3.1 Information provided by the System Manual 1.3-1.............................
1.3.2 Products to which the System Manual applies 1.3-2............................
1.4 Legal regulations 1.4-1.........................................................
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The 8200 vector frequency inverter 1
Preface
1.2
L1.2-1
EDS82EV903-1.0-11/2002
1.2 The 8200 vector frequency inverter
The mains task of 8200 vector frequency inverters is the electronic speed
adjustment of three-phase AC motors. Together with a Lenze geared motor or a
Lenze three-phase AC motorthe 8200vector forms an electronic variable-speed
drive and provides excellent drive features. Different combination possibilities of
frequency inverters and application-specific modules, which can be connected
via two interfaces, ensure high flexibility.
Additional features like compact design and high functionality make the 8200
vector frequency inverter the ideal solution for almost every application, e.g. in
HVAC technology, material handling, and automation.
The system
Additional features
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How to use this System Manual
Information provided by the System Manual
1
Preface
1.3
1.3.1
L1.3-1
EDS82EV903-1.0-11/2002
1.3 How to use this System Manual
1.3.1 Information provided by the System Manual
ThisSystemManualisintendedforallpersonswhoinstall,commissionandadjust
the frequency inverter 8200 vector.
Together with the catalog it forms the basis of project planning for the
manufacturers of plants and machinery.
The System Manual is meant as an addition to the Mounting Instructions which
are part of the delivery package:
lThe features and functions are described in detail.
lIt provides detailed information on additional ranges of application.
lExamples describe how to set the parameters for typical applications.
lIn case of doubt, the Mounting Instructions delivered together with the 8200
vector frequency inverter apply.
A chapter informs entirely about a subject:
lYou therefore only have to read the chapter you are interested in at the
moment.
lThe Table of Contents and Index help you to find all information about a
certaintopic.
lDescriptions and data of other Lenze products (drive PLC, Lenze geared
motors, Lenze motors, ...)can be found in the corresponding catalogs,
Operating Instructions and Manuals. The required documentation can be
ordered at your Lenze sales partner or downloaded as PDF file from the
internet.
The System Manual is designed as a loose-leaf collection so that we are able to
inform you quickly and specifically about news and changes. Each page is
marked by publication date and version.
Simultaneously we make the System Manual available as PDFfile in theinternet.
)
))
)Note!
Current documentation and software updates for Lenze products
can be found in the internet in the area ”Downloads” under
http://www.Lenze.com
Target group
Contents
How to find information
PaperorPDF
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How to use this System Manual
Products to which the System Manual applies
1Preface
1.3
1.3.2
L
1.3-2 EDS82EV903-1.0-11/2002
1.3.2 Products to which the System Manual applies
  
E82xV xxx K x x xxx 3x 3x
Inverter
Input:
Output:
8200 vector
Type: _
K
For detailed information refer to the manual
EDK82EV222
Id.-No:
Made in Germany
1D74
Industrial Control Equipment
D-31855 Aerzen
Hans-Lenze-Str. 1
Prod.-No: Ser.-No:
Version:
 

55 Aerzen
Ser.-No:
Version:
 
Type
E = Built-in unit
D = Built-in unit in push-through
technique
C = Built-in unit in “Cold Plate”
technique
Inverter
Input:
Output:
8200 vector
Type: _
K
For detailed information refer to the manual
EDK82EV222
Id.-No:
Made in Germany
1D74
Industrial Control Equipment
D-31855 Aerzen
Hans-Lenze-Str. 1
Prod.-No: Ser.-No:
Version:
 

55 Aerzen
Ser.-No:
Version:
 
Inverter
Input:
Output:
8200 vector
Type: _
K
For detailed information refer to the manual
EDK82EV222
Id.-No:
Made in Germany
1D74
Industrial Control Equipment
D-31855 Aerzen
Hans-Lenze-Str. 1
Prod.-No: Ser.-No:
Version:
 

55 Aerzen
Ser.-No:
Version:
 
Power
(e.g.152=15×102W=1.5kW)
(e.g.113=11×103W=11kW)
Inverter
Input:
Output:
8200 vector
Type: _
K
For detailed information refer to the manual
EDK82EV222
Id.-No:
Made in Germany
1D74
Industrial Control Equipment
D-31855 Aerzen
Hans-Lenze-Str. 1
Prod.-No: Ser.-No:
Version:
 

55 Aerzen
Ser.-No:
Version:
 
0.25 ... 11 kW
Voltage class
2 = 230 V
4 = 400 V/500 V
Controller generation
C (0.25 ... 11 kW)
B (15 ... 90 kW)
E82xVxxxK4Bxxx xx xx xxE82xVxxxK4Bxxx xx xx xx
Version, variant
0xx = EMC filter integrated
1xx = For IT systems (15 ... 90 kW)
2xx = Without EMC filter
x0x = Without function ”Safe standstill”
x4x = With function ”Safe standstill” (3 ... 90 kW)
xx0 = Not coated
xx1 = Coated
E82xVxxxK4Bxxx xx xx xx
15 ... 90 kW
Hardware version
Software version
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Legal regulations 1
Preface
1.4
L1.4-1
EDS82EV903-1.0-11/2002
1.4 Legal regulations
Lenze controllers are unambiguously designated by the contents of the
nameplate.
Lenze Drive Systems GmbH, Postfach 101352, D-31763 Hameln
Conforms to the EC Low-Voltage Directive
8200 vector frequency inverters and accessories
lmust only be operated under the conditions prescribed in this System
Manual.
lare components
–for open and closed loop control of variable speed drives with
asynchronous standard motors, reluctance motors, PM synchronous
motors with asynchronous damping cage.
–for installation into a machine
–used for assembly together with other components to form a machine.
lcomply with the requirements of the EC Low-Voltage Directive.
lare not machines for the purposes of the EC Machinery Directive.
lare not to be used as domestic appliances, but only for industrial purposes.
Drives with 8200 vector frequency inverters
lmeet the EC Electromagnetic Compatibility Directive if they are installed
according to the guidelines of CE-typical drive systems.
lcanbeused
–for operation at public and non-public mains
–in industrial premises as well as residential and commercial premises.
lThe user is responsible for the compliance of his application with the EC
directives.
Any other use shall be deemed inappropriate!
Labelling
Manufacturer
CE conformity
Application as directed
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Legal regulations
1Preface
1.4
L
1.4-2 EDS82EV903-1.0-11/2002
The information, data, and notes in this System Manual met the state of the art at
the time of printing. Claims referring to drive systems which have already been
supplied cannot be derived from the information, illustrations, and descriptions
given in this Manual.
The specifications, processes, and circuitry described in this System Manualare
for guidance only and must be adapted to your own application. Lenze does not
take responsibility for the suitability of the process and circuit proposals.
The specifications in this System Manual describe the product features without
guaranteeing them.
Lenzedoesnotaccept anyliabilityfordamageandoperatinginterferencecaused
by:
lDiregarding this System Manual
lUnauthorized modifications to the controller
lOperating errors
lImproper working on and with the controller
See Sales and Delivery Conditions of Lenze Drive Systems GmbH.
Warranty claims must be made to Lenze immediately after detecting the
deficiency or fault.
The warranty is void in all cases where liability claims cannot be made.
Liability
Warranty
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Contents 2
Guide
2.1
L2.1-1
EDS82EV903-1.0-11/2002
2Guide
2.1 Contents
2.1 Contents 2.1-1................................................................
2.2 Glossary 2.2-1................................................................
2.2.1 Terminology and abbreviations used 2.2-1...................................
2.2.2 Meaning of the signal names 2.2-2........................................
2.3 Total index 2.3-1..............................................................
2.4 List of illustrations 2.4-1.........................................................
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Glossary
Terminology and abbreviations used
2
Guide
2.2
2.2.1
L2.2-1
EDS82EV903-1.0-11/2002
2.2 Glossary
2.2.1 Terminology and abbreviations used
AIF Automation interface
AIF interface, interface for communication modules
FIF Function interface
FIF interface, interface for function modules
Controller Any frequency inverter, servo inverter or DC controller
Drive Lenze controller in combination with a geared motor, a
three-phase AC motor or other Lenze drive components.
Cxxxx/y Subcode y of code Cxxxx
(e. g. C0410/3 = subcode 3 of code C0410)
Xk/y Terminal y on terminal strip Xk (e. g. X3/28 = terminal 28 on
terminal strip X3)
^Refers to a chapter with the corresponding page number
Umains [V] Mains voltage
UDC [V] DC supply voltage
UM[V] Output voltage
Imains [A] Mains current
Ir[A] Rated output current
Imax [A] Maximum output current
IPE [mA] Discharge current
Pr[kW] Rated motor power
PV[W] Power loss of inverter
PDC [kW] For operation with power-adapted motors additional power to be
taken from the DC bus
Sr[kVA] Output power of controller
Mr[Nm] Rated torque
fmax [Hz] Maximum frequency
L[mH] Inductivity
R[Ω]Resistance
AC AC current or AC voltage
DC DC current or DC voltage
DIN Deutsches Institut für Normung
EMC Electromagnetic compatibility
EN European standard
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Glossary
Meaning of the signal names
2Guide
2.2
2.2.2
L
2.2-2 EDS82EV903-1.0-11/2002
IEC International Electrotechnical Commission
IP International Protection Code
NEMA National Electrical Manufacturers Association
VDE Verband deutscher Elektrotechniker
CE Communauté Européene
UL Underwriters Laboratories
2.2.2 Meaning of the signal names
AIF-IN Automation interface input
Function block AIF input
AIF-OUT Automation interface output
Function block AIF output
AIN1 Analog input 1
Function block analog input 1
AIN1-GAIN Analog input 1 gain
Gain of analog input 1
AIN1-OFFSET Analog input 1 offset
Offset of analog input 1
AIN1-OUT Analog input 1 output
Output of analog input 1
AIN2 Analog input 2
Function block analog input 2
AIN2-GAIN Analog input 2 gain
Gain of analog input 2
AIN2-OFFSET Analog input 2 offset
Offset of analog input 2
AIN2-OUT Analog input 2 output
Output of analog input 2
AOUT1 Analog output 1
Function block analog output 1
AOUT1-GAIN Analog output 1 gain
Gain of analog output 1
AOUT1-IN Analog output 1 in
Input of analog output 1
AOUT1-OFFSET Analog output 1 offset
Offset of analog output 1
AOUT1-OUT Analog output 1 out
Output of analog output 1
AOUT2 Analog output 2
Function block analog output 2
AOUT2-GAIN Analog output 2 gain
Gain of analog output 2
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Glossary
Meaning of the signal names
2
Guide
2.2
2.2.2
L2.2-3
EDS82EV903-1.0-11/2002
AOUT2-IN Analog output 2 in
Input of analog output 2
AOUT2-OFFSET Analog output 2 offset
Offset of analog output 2
AOUT2-OUT Analog output 2 out
Output of analog output 2
DCTRL1 Digital control 1
Function block device control
DCTRL1-C0010...C0011 DCTRL1-output speed between C0010 and C0011
Status signal:
Output frequency within the set limits of C0010 and C0011
DCTRL1-CCW DCTRL1-counter-clockwise
Status signal:
CCW rotation
DCTRL1-CCW/QSP DCTRL1-counter-clockwise/quickstop
Activates CCW rotation with quickstop
DCTRL1-CINH DCTRL1-controller inhibit
Controller inhibit
or status signal:
Controller inhibited
DCTRL1-CW/CCW DCTRL1-clockwise/counter-clockwise
CW/CCW rotation changeover
DCTRL1-CW/QSP DCTRL1-clockwise/quickstop
Activates CW rotation with quickstop
DCTRL1-H/RE DCTRL1-hand/remote
Hand control/remote control changeover
DCTRL1-IMOT<ILIM DCTRL1-motor current < current limit
Status signal:
Apparent motor current < current threshold
DCTRL1-(IMOT<ILIM)-QMIN DCTRL1-motor current < current limit and Qmin active
Status signal:
Apparent motor current < values remain under current threshold
and frequency threshold Qmin
DCTRL1-(IMOT<ILIM)-RFG-I=O DCTRL1-motor current < current limit and RFG in=out
Status signal:
Apparent motor current < current threshold and ramp-function
generator = ramp-function generator output
DCTRL1-(IMOT>ILIM)-RFG-I=O DCTRL1-motor current > current limit and RFG in=out
Status signal:
Apparent motor current >current threshold and ramp function
generator input = ramp function generator output
DCTRL1-IMP DCTRL1-pulse inhibit
Status signal:
Pulse inhibit
DCTRL1-LP1-WARN DCTRL1-lost phase 1 warning
Warning signal:
Motor phase failure
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Glossary
Meaning of the signal names
2Guide
2.2
2.2.2
L
2.2-4 EDS82EV903-1.0-11/2002
DCTRL1-NOUT=0 DCTRL1-speed output = 0
Status signal:
Output frequency = 0 Hz
DCTRL1-OH-WARN DCTRL1-overheat warning
Warning signal:
Overtemperature
DCTRL1-OH-PTC-LP1-FAN1-WARN DCTRL1-warning: overheat or motor temperature or lost
phase or fan failure
Warning signal:
Overtemperature or motor temperature too high or motor phase
or fan have failed
DCTRL1-OV DCTRL1-overvoltage
Warning signal:
DC bus overvoltage
DCTRL1-PAR-B0 DCTRL1-parameter set 2 or 4 active
Status signal:
Parameterset2or4active
DCTRL1-PAR-B1 DCTRL1-parameter set 3 or 4 active
Status signal:
Parameterset3or4active
DCTRL1-PAR2/4 DCTRL1-activation of parameter set 2 or 4
Activates parameter set 2 or 4
DCTRL1-PAR3/4 DCTRL1-activation of parameter set 3 or 4
Activates parameter set 3 or 4
DCTRL1-PTC-WARN DCTRL1-motor temperature warning
Warning signal:
Motor temperature too high
DCTRL1-QSP DCTRL1-activation of quickstop
Activates quickstop
DCTRL1-RDY DCTRL1 ready
Status signal:
Ready for operation
DCTRL1-RFG1=NOUT DCTRL1-RFG1 = speed output
Status signal:
Frequency setpoint has been reached
DCTRL1-RUN DCTRL1-motor is running
Status signal:
Motor runs
DCTRL1-RUN-CCW DCTRL1-motor runs counter-clockwise
Status signal:
Motor runs/CCW rotation
DCTRL1-RUN-CW DCTRL1-motor runs clockwise
Status signal:
Motor runs/CW rotation
DCTRL1-TRIP DCTRL1-TRIP active
Status signal:
Fault message (TRIP) active
DCTRL1-TRIP-QMIN-IMP DCTRL1-TRIPorQminorIMPactive
Status signal:
TRIP or Qmin have not been reached or pulse inhibit active
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Glossary
Meaning of the signal names
2
Guide
2.2
2.2.2
L2.2-5
EDS82EV903-1.0-11/2002
DCTRL1-TRIP-RESET DCTRL1-TRIP-reset
Fault message reset
DCTRL1-TRIP-SET DCTRL1-external TRIP active
Evaluation of external fault messages
DFIN1 Digital frequency input 1
Function block frequency input 1
DFIN1-GAIN Digital frequency input 1 gain
Gain of frequency input 1
DFIN1-NORM Digital frequency input 1 normalisation
Normalisation of frequency input 1
DFIN1-OFFSET Digital frequency input 1 offset
Offset of frequency input 1
DFIN1-ON Digital frequency input 1 on
Activation of frequency input 1
DFIN1-OUT Digital frequency input 1 output
Output of frequency input 1
DFOUT1 Digital frequency output 1
Function block frequency input 1
DFOUT1-AN-IN Analog input of digital frequency output 1
Analog input of frequency output 1
DFOUT1-OUT Digital frequency output 1 output
Output of frequency output 1
DIGIN1 Digital Input 1
Function block digital inputs 1
DIGOUT1 Digital output 1
Function block digital output 1
DIGOUT2 Digital output 2
Function block digital output 2
FIXED-FREE Input or output not connected
Input or output not assigned
MCTRL1 Motor controL 1
Function block motor control 1
MCTRL1-DCB MCTRL1-activation of direct current brake
Activates DC braking
MCTRL1-DCVOLT MCTRL1-DC voltage
DC bus voltage
MCTRL1-Imax MCTRL1-Imax
Status signal:
Maximum current of controller is reached or torque setpoint is
reached
MCTRL1-IMOT MCTRL1-motor current
Apparent motor current
MCTRL1-MOUT MCTRL1-torque output
Torque delivered (utilisation)
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Glossary
Meaning of the signal names
2Guide
2.2
2.2.2
L
2.2-6 EDS82EV903-1.0-11/2002
MCTRL1-MSET MCTRL1-torque setpoint
Torque setpoint or torque limiting value
MCTRL1-MSET1 MCTRL1-torque setting 1
Torque threshold 1
MCTRL1-MSET1=MACT MCTRL1-torque setting 1= actual torque
Torque threshold 1 is reached
MCTRL1-MSET2 MCTRL1-torque setting 2
Torque threshold 2
MCTRL1-MSET2=MACT MCTRL1-torque setting 2= actual torque
Torque threshold 2 is reached
MCTRL1-NOUT MCTRL1-speed output
Output frequency
MCTRL1-(1/NOUT) MCTRL1-(1/speed output)
Output signal 1/C0050
MCTRL1-NOUT+SLIP MCTRL1-speed output + slip
Output frequency with slip compensation
MCTRL1-PHI-ADD MCTRL1-additional phase
Additional phase
MCTRL1-VOLT MCTRL1-voltage
Motor voltage
MCTRL1-VOLT-ADD MCTRL1-additional voltage
Additional motor voltage
MPOT1 Motor potentiometer 1
Motor potentiometer 1
MPOT1-DOWN MPOT1-down
Setpoint is driven to minimum output frequency at main setpoint
deceleration ramp
MPOT1-INIT MPOT1-initialisation
Configuration motor potentiometer
MPOT1-QSP MPOT1-quickstop
Activation of quickstop via motor potentiometer
MPOT1-OUT MPOT1-output
Motor potentiometer output
MPOT1-UP MPOT1-up
Setpoint is driven to maximum output frequency at main
setpoint acceleration ramp
NSET1 Speed setting 1
Function block speed setting
NSET1-JOG1/3 NSET1-activation of fixed setpoint 1 or 3
Activates fixed setpoint (JOG) 1 or 3
NSET1-JOG1/3/5/7 NSET1-activation of fixed setpoint 1, 3, 5 or 7
Activates fixed setpoint (JOG) 1, 3, 5 or 7
NSET1-JOG2/3 NSET1-activation of fixed frequency 2 or 3
Activates fixed setpoint (JOG) 2 or 3
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Glossary
Meaning of the signal names
2
Guide
2.2
2.2.2
L2.2-7
EDS82EV903-1.0-11/2002
NSET1-JOG2/3/6/7 NSET1-activation of fixed frequency 2, 3, 6 or 7
Activates fixed setpoint (JOG) 2, 3, 6 or 7
NSET1-JOG4/5/6/7 NSET1-activation of fixed frequency 4, 5, 6 or 7
Activates fixed setpoint (JOG) 2, 3, 6 or 7
NSET1-N1 NSET1-speed setpoint 1
Main setpoint 1
NSET1-N2 NSET1-speed setpoint 2
Main setpoint 2
NSET1-NADD NSET1-additional speed setpoint
Additional setpoint via keypad or parameter channel (C0140)
NSET1-NOUT NSET1-speed output
Output of ramp function generator 1
NSET1-RFG1 NSET1-ramp function generator 1
Ramp function generator 1 for main setpoint
NSET1-RFG1-0 NSET1-ramp function generator 1 = 0
Ramp function generator input must be set to ”0” for mains
setpoint
NSET1-RFG1-I=O NSET1-ramp function generator 1 input=output
Status signal:
Ramp function generator, input = output
NSET1-RFG1-IN NSET1-ramp function generator 1 input
Signal at ramp function generator input
NSET1-RFG1-STOP NSET1-ramp function generator 1 stop
Stop of ramp function generator for main setpoint
NSET1-TI1/3 NSET1-activation of timer 1 or 3
Activates additional acceleration time/deceleration time 1 or 3
NSET1-TI2/3 NSET1-activation of timer 2 or 3
Activates additional acceleration time/deceleration time 2 or 3
PCTRL1 Process control 1
Function block process controller 1
PCTRL1-INV-ON PCTRL1-inversion on
Process controller output inversion
PCTRL1-ACT PCTRL1-actual value
Actual process controller value
PCTRL1-FADING PCTRL1-fading
Fading in or fading out process controller output
PCTRL1-FOLL1 PCTRL1-follow1
Servo controller 1
PCTRL1-FOLL-OUT PCTRL1-follow1 output
Servo controller output
PCTRL1-FOLL1-0 PCTRL1-follow1 = 0
Setting of servo controller to ”0”
PCTRL1-I-OFF PCTRL1-integration off
Switches off I-component of the process controller
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Glossary
Meaning of the signal names
2Guide
2.2
2.2.2
L
2.2-8 EDS82EV903-1.0-11/2002
PCTRL1-LIM PCTRL1-limit
Status signal:
Limitation of process controller output is reached
PCTRL1-NADD PCTRL1-additional speed setpoint
Additional setpoint
PCTRL1-NADD-OFF PCTRL1- additional speed setpoint off
Additional setpoint is switched off
PCTRL1-NMIN PCTRL1-speed minimum
Status signal:
Minimum output frequency is reached
PCTRL1-NOUT PCTRL1-speed output
Total setpoint = main setpoint, additional setpoint and process
controller setpoint with pilot control
PCTRL1-OFF PCTRL1-off
Process controller switch off
PCTRL1-OUT PCTRL1-output
Process controller output without pilot control
PCTRL1-PID-OUT PCTRL1-PID controller output
Output signal PID controller
PCTRL1-QMIN PCTRL1-Qmin
Status signal:
Frequency threshold Qmin is not reached
PCTRL1-RFG1 PCTRL1-ramp function generator1
Process controller of ramp function generator 1 for additional
setpoint PCTRL1-NADD
PCTRL1-RFG2 PCTRL1-ramp function generator2
Process controller of ramp function generator 2 for process
controller setpoint
PCTRL1-RFG2-LOAD-I PCTRL1-load actual value to ramp function generator2
Loads the actual process controller value to the ramp function
generator of the process controller
PCTRL1-RFG2-0 PCTRL1- ramp function generator2 = 0
Ramp function generator input is set to ”0”
PCTRL1-SET PCTRL1-setpoint
Output signal of process controller setpoint
PCTRL1-SET=ACT PCTRL1-setpoint = actual value
Status signal:
Process controller setpoint = actual process controller value
PCTRL1-SET1 PCTRL1-setpoint 1
Process controller setpoint 1
PCTRL1-SET2 PCTRL1-setpoint 2
Process controller setpoint 2
PCTRL1-SET3 PCTRL1-setpoint 3
Total setpoint = main setpoint and additional setpoint without
process controller setpoint and without pilot control
PCTRL1-STOP PCTRL1-stop
Process controller stop
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