Lenze 9300 vector User guide

EDSVF9383V
.A>#
Ä.A>#ä
System Manual
9300 vector 110 ... 400 kW

EVF9335 ... EVF9338, EVF9381 ... EVF9383
efesotomasyon.com - Lenze

Contents i
i
EDSVF9383V EN 6.0−11/2009
1 Preface 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 How to use this System Manual 1.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Information provided by the System Manual 1.1−1. . . . . . . . . . . . .
1.1.2 Document history 1.1−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.3 Products to which the System Manual applies 1.1−3. . . . . . . . . . . .
1.2 Legal regulations 1.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Conventions used 1.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Notes used 1.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety and application notes for Lenze controllers 2.1−1. . . . . . . . .
2.2 General safety and application instructions for Lenze motors 2.2−1. . . . . .
2.3 Residual hazards 2.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Technical data 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General data and operating conditions 3.1−1. . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Weights 3.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Open and closed−loop control 3.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Safety relay KSR 3.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Rated data (devices in 400V design) 3.5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Rated data (devices for 400/500V mains) 3.6−1. . . . . . . . . . . . . . . . . . . . . . .
3.6.1 Rated data for 400 V mains voltage 3.6−1. . . . . . . . . . . . . . . . . . . . .
3.6.2 Rated data for 500 V mains voltage 3.6−2. . . . . . . . . . . . . . . . . . . . .
3.7 Fuses and cable cross−sections 3.7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.1 Mains supply 3.7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.2 DC supply 3.7−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.3 Notes for mains and motor cables 3.7−3. . . . . . . . . . . . . . . . . . . . . .
4 Installation of the standard device 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Important notes 4.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Basic devices in the power range 110 ... 200 kW 4.2−1. . . . . . . . . . . . . . . . . .
4.2.1 Dimensions 4.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Drilling the holes into the mounting plate 4.2−2. . . . . . . . . . . . . . .
4.2.3 Fasten the mounting rails on the mounting plate 4.2−3. . . . . . . .
4.2.4 Fasten controller on mounting plate 4.2−4. . . . . . . . . . . . . . . . . . . .
4.3 Basic devices in the power range 250 ... 400 kW 4.3−1. . . . . . . . . . . . . . . . . .
4.3.1 Dimensions 4.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 Drilling the holes into the mounting plate 4.3−2. . . . . . . . . . . . . . .
4.3.3 Fasten the mounting rails on the mounting plate 4.3−3. . . . . . . .
4.3.4 Fasten controller on mounting plate 4.3−4. . . . . . . . . . . . . . . . . . . .
efesotomasyon.com - Lenze

Contentsi
ii EDSVF9383V EN 6.0−11/2009
5 Wiring of the standard device 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Important notes 5.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Protection of persons 5.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 Device protection 5.1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.3 Motor protection 5.1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.4 Supply forms / electrical supply conditions 5.1−4. . . . . . . . . . . . . .
5.1.5 Interaction with compensation equipment 5.1−4. . . . . . . . . . . . . .
5.2 Basics for wiring according to EMC 5.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Shielding 5.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Mains connection, DC supply 5.2−1. . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3 Motor cables 5.2−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4 Control cables 5.2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.5 Installation in the control cabinet 5.2−4. . . . . . . . . . . . . . . . . . . . . .
5.2.6 Wiring outside the control cabinet 5.2−5. . . . . . . . . . . . . . . . . . . . .
5.2.7 Detecting and eliminating EMC interferences 5.2−6. . . . . . . . . . . .
5.3 Basic devices in the power range 110 ... 200 kW 5.3−1. . . . . . . . . . . . . . . . . .
5.3.1 Wiring according to EMC (CE−typical drive system) 5.3−1. . . . . . . .
5.3.2 Mains connection of the controller for 400 V mains voltage 5.3−3
5.3.3 Supply and fan connection of the controller for 400 V/500V
mains voltage 5.3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.4 Motor connection 5.3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.5 Wiring of motor temperature monitoring 5.3−8. . . . . . . . . . . . . . .
5.4 Basic devices in the power range 250 ... 400 kW 5.4−1. . . . . . . . . . . . . . . . . .
5.4.1 Wiring according to EMC (CE−typical drive system) 5.4−1. . . . . . . .
5.4.2 Master and slave connection 5.4−3. . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.3 Mains connection of the controller for 400 V mains voltage 5.4−7
5.4.4 Supply and fan connection of the controller for 400 V/500V
mains voltage 5.4−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.5 Motor connection 5.4−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.6 Wiring of motor temperature monitoring 5.4−14. . . . . . . . . . . . . . .
5.5 Control terminals 5.5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1 Important notes 5.5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.2 Connection terminal of the control card 5.5−3. . . . . . . . . . . . . . . . .
5.5.3 With function "Safe torque off" active 5.5−4. . . . . . . . . . . . . . . . . .
5.5.4 With function "Safe torque off" deactivated 5.5−7. . . . . . . . . . . . .
5.5.5 Terminal assignment 5.5−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Wiring of the system bus (CAN) 5.6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7 Wiring of the feedback system 5.7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.1 Important notes 5.7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.2 Incremental encoder with TTL level at X8 5.7−2. . . . . . . . . . . . . . . .
5.7.3 Incremental encoder with HTL level at X9 5.7−3. . . . . . . . . . . . . . . .
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Contents i
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EDSVF9383V EN 6.0−11/2009
5.8 Wiring of digital frequency input / digital frequency output 5.8−1. . . . . . .
5.9 Communication modules 5.9−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Commissioning 6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Before switching on 6.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Selection of the correct operating mode 6.2−1. . . . . . . . . . . . . . . . . . . . . . . .
6.3 Parameter setting with the XT EMZ9371BC keypad 6.3−1. . . . . . . . . . . . . . .
6.3.1 Commissioning example in V/f characteristic control mode 6.3−1
6.3.2 Commissioning example in vector control mode 6.3−5. . . . . . . . . .
6.4 Controller inhibit 6.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Changing the assignment of the control terminals X5 and X6 6.5−1. . . . . .
6.5.1 Free configuration of digital input signals 6.5−1. . . . . . . . . . . . . . .
6.5.2 Free configuration of digital outputs 6.5−3. . . . . . . . . . . . . . . . . . .
6.5.3 Free configuration of analog input signals 6.5−4. . . . . . . . . . . . . . .
6.5.4 Free configuration of analog outputs 6.5−6. . . . . . . . . . . . . . . . . . .
6.6 Adjusting the motor 6.6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.1 Entry of motor data 6.6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.2 Motor selection list 6.6−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.3 Motor temperature monitoring with PTC or thermal contact 6.6−9
6.6.4 Motor temperature monitoring with KTY 6.6−11. . . . . . . . . . . . . . . .
6.6.5 Current limits 6.6−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.6 Automatic collection of motor data 6.6−16. . . . . . . . . . . . . . . . . . . . .
6.7 Setting the speed feedback 6.7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.1 Incremental encoder with TTL level at X8 6.7−2. . . . . . . . . . . . . . . .
6.7.2 Incremental encoder with HTL level at X9 6.7−3. . . . . . . . . . . . . . . .
6.8 Operating mode 6.8−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.1 V/f characteristic control 6.8−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.2 Vector control 6.8−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9 Switching frequency of the inverter 6.9−1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10 Acceleration, deceleration, braking, stopping 6.10−1. . . . . . . . . . . . . . . . . . . .
6.10.1 Speed range 6.10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.2 Setting acceleration times and deceleration times in
speed mode 6.10−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.3 Quick stop 6.10−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.4 Changing the direction of rotation 6.10−5. . . . . . . . . . . . . . . . . . . . .
6.11 Optimising the operating behaviour 6.11−1. . . . . . . . . . . . . . . . . . . . . . . . . . .
6.11.1 Slip compensation 6.11−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.11.2 Oscillation damping 6.11−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.11.3 Boost correction with V/f characteristic control 6.11−5. . . . . . . . . . .
6.11.4 Motor magnetising current with vector control 6.11−9. . . . . . . . . . .
efesotomasyon.com - Lenze

Contentsi
iv EDSVF9383V EN 6.0−11/2009
7 Parameter setting 7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Important notes 7.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Parameter setting with the XT EMZ9371BC keypad 7.2−1. . . . . . . . . . . . . . .
7.2.1 General data and operating conditions 7.2−1. . . . . . . . . . . . . . . . .
7.2.2 Installation and commissioning 7.2−2. . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Display elements and function keys 7.2−2. . . . . . . . . . . . . . . . . . . .
7.2.4 Changing and saving parameters 7.2−4. . . . . . . . . . . . . . . . . . . . . .
7.2.5 Loading a parameter set 7.2−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.6 Transferring parameters to other standard devices 7.2−7. . . . . . .
7.2.7 Activating password protection 7.2−9. . . . . . . . . . . . . . . . . . . . . . . .
7.2.8 Diagnostics 7.2−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.9 Menu structure 7.2−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Configuration 8−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Important notes 8.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Function blocks 8.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.1 Diameter calculator (DCALC) 8.2−1. . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.2 Master frequency input (DFIN) 8.2−5. . . . . . . . . . . . . . . . . . . . . . . . .
8.2.3 Master frequency output (DFOUT) 8.2−8. . . . . . . . . . . . . . . . . . . . .
8.2.4 Master frequency ramp−function generator (DFRFG) 8.2−13. . . . . .
8.2.5 Master frequency processing (DFSET) 8.2−18. . . . . . . . . . . . . . . . . . .
8.2.6 Internal motor control with V/f characteristic control
(MCTRL1) 8.2−25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.7 Internal motor control with vector control (MCTRL2) 8.2−40. . . . . .
8.3 Monitoring 8.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 Fault responses 8.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Monitoring times for process data input objects 8.3−2. . . . . . . . . .
8.3.3 Maximum speed 8.3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.4 Motor 8.3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.5 Controller current load (I x t monitoring) 8.3−4. . . . . . . . . . . . . . . .
8.3.6 Motor temperature 8.3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.7 Heatsink temperature 8.3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.8 DC−bus voltage 8.3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.9 External error (EEr) 8.3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Overview of monitoring functions 8.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Code table 8.5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
efesotomasyon.com - Lenze

Contents i
v
EDSVF9383V EN 6.0−11/2009
8.6 Selection lists 8.6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.1 Selection list 1: Analog output signals 8.6−1. . . . . . . . . . . . . . . . . .
8.6.2 Selection list 2: Digital output signals 8.6−3. . . . . . . . . . . . . . . . . . .
8.6.3 Selection list 3: Angle signals 8.6−6. . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.4 Selection list 4: Speed signals 8.6−6. . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.5 Selection list 5: Function blocks 8.6−7. . . . . . . . . . . . . . . . . . . . . . . .
8.7 Table of attributes 8.7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Troubleshooting and fault elimination 9−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Display of operating data, diagnostics 9.1−1. . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1 Display of operating data 9.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.2 Diagnostics 9.1−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Troubleshooting 9.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1 Status display via LEDs at the controller 9.2−1. . . . . . . . . . . . . . . . .
9.2.2 Fault analysis with the history buffer 9.2−1. . . . . . . . . . . . . . . . . . .
9.3 Drive behaviour in the event of faults 9.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4 Fault elimination 9.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.1 Drive errors 9.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.2 Controller in clamp operation 9.4−2. . . . . . . . . . . . . . . . . . . . . . . . .
9.4.3 Behaviour in case of overvoltage in the DC bus
(OU message) 9.4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5 System error messages 9.5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5.1 General error messages 9.5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5.2 Resetting system error messages 9.5−5. . . . . . . . . . . . . . . . . . . . . . .
10 DC−bus operation 10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Function 10.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Conditions for trouble−free DC−bus operation 10.2−1. . . . . . . . . . . . . . . . . . .
10.2.1 Possible combinations of Lenze controllers in a network of
several drives 10.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 Mains chokes for DC−bus operation 10.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 Fuses and cable cross−sections 10.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4.1 Mains supply 10.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4.2 DC supply 10.4−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5 Basic dimensioning 10.5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5.1 Conditions 10.5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5.2 Calculation of the additional DC supply input 10.5−1. . . . . . . . . . . .
10.5.3 Dimensioning examples 10.5−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6 Distributed supply (several supply points) 10.6−1. . . . . . . . . . . . . . . . . . . . . . .
10.7 Braking operation in the network 10.7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Contentsi
vi EDSVF9383V EN 6.0−11/2009
11 Safety engineering 11−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 Important notes 11.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Operating mode 11.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 Safety relay KSR 11.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4 Functional test 11.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.1 Important notes 11.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4.2 Manual safety function check 11.4−2. . . . . . . . . . . . . . . . . . . . . . . . .
11.4.3 Monitoring the safety function with a PLC 11.4−3. . . . . . . . . . . . . . .
12 Braking operation 12−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 Brake operation with external brake resistor 12.1−1. . . . . . . . . . . . . . . . . . . . .
12.1.1 Selection of the brake resistors 12.1−1. . . . . . . . . . . . . . . . . . . . . . . .
12.2 Lenze brake resistors 12.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.1 Rated data 12.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.2 Dimensions 12.2−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.3 Selection 12.2−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.4 Connection of external brake resistor 12.2−3. . . . . . . . . . . . . . . . . . .
12.3 Rated data of the integrated brake transistor 12.3−1. . . . . . . . . . . . . . . . . . . .
12.4 Braking operation in the network 12.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.4.1 Selection 12.4−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 Accessories (overview) 13−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1 General accessories 13.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2 Type−specific accessories 13.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 Appendix 14−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1 Glossary 14.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1.1 Terminology and abbreviations used 14.1−1. . . . . . . . . . . . . . . . . . .
14.2 Index 14.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Preface and general information
Contents
1
1−1
EDSVF9383V EN 6.0−11/2009
1 Preface
Contents
1.1 How to use this System Manual 1.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Information provided by the System Manual 1.1−1. . . . . . . . . . . . .
1.1.2 Document history 1.1−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.3 Products to which the System Manual applies 1.1−3. . . . . . . . . . .
1.2 Legal regulations 1.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Conventions used 1.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Notes used 1.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Preface and general information
How to use this System Manual
Information provided by the System Manual
1
1.1
1.1.1
1.1−1
EDSVF9383V EN 6.0−11/2009
1.1 How to use this System Manual
1.1.1 Information provided by the System Manual
This System Manual is intended for all persons who design, install,
commission, and adjust the 9300 vector frequency inverter.
Together with the System Manual (extension), document number
EDSV9383V−EXT and the catalog it forms the basis for project planning for
the manufacturer of plants and machinery.
The System Manual is the basis for the description of the 9300 vector
frequency inverter. Together with the System Manual (extension),
document number EDSVF9383V−EXT, a complete System Manual is
available:
ƒ The features and functions are described in detail.
ƒ Examples describe how to set the parameters for typical applications.
ƒ In case of doubt, the Operating Instructions enclosed with the 9300
vector frequency inverter always apply.
Contents of the System Manual Contents of the System Manual (extension)
1 Preface 1 Preface
2Safety ˘
3Technical data ˘
4Installing the basic device ˘
5Wiring the basic device ˘
6 Commissioning ˘
7Parameter setting ˘
8Configuration 2Configuration
8.1 Description of the function blocks
Diameter calculator (DCALC)
Digital frequency input (DFIN)
Digital frequency output (DFOUT)
Digital frequency ramp function
generator (DFRFG)
Digital frequency processing
(DFSET)
Internal motor control with V/f
characteristic control (MCTRL1)
Internal motor control with vector
control
(
MCTRL2
)
2.1 Configuration with Global Drive
Control
2.2 Basic configurations
2.3 How to use function blocks
2.4 Function blocks
(description of the other function
blocks)
2.5 Monitoring
8.2 Code table
8.3 Selection lists
8.4 Table of attributes
9Troubleshooting and fault elimination ˘
10 DC−bus operation ˘
11 Safety engineering ˘
12 Braking operation ˘
˘ 3 Application examples
˘ 4 Signal flow diagrams
13 Accessories ˘
14 Appendix 5 Appendix
Target group
Contents
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Preface and general information
How to use this System Manual
Document history
1
1.1
1.1.2

1.1−2 EDSVF9383V EN 6.0−11/2009
Use the System Manual as the basis. It contains references to the
corresponding chapters in the System Manual Supplement:
ƒ Each chapter is a complete unit and comprehensively informs about a
subject.
ƒ The Table of Contents and Index help you to find all information about
a certain topic.
ƒ Descriptions and data of other Lenze products (Drive PLC, Lenze geared
motors, Lenze motors, ...) can be found in the corresponding catalogs,
Operating Instructions and manuals. The required documentation can
be ordered at your Lenze sales partner or downloaded as PDF file from
the Internet.
Tip!
Documentation and software updates for further Lenze products
can be found on the Internet in the "Services & Downloads" area
under
http://www.Lenze.com
1.1.2 Document history
Material number Version Description
.A># 6.0 12/2009 TD19 Error corrections.
13260707 5.0 08/2008 TD23 Revision for software version 8.0 and error
corrections.
13154762 3.0 09/2006 TD23 Complete revision for software version 7.0.
The System Manual also comprises the
System Manual (extension), document no.
EDSVF9383V−EXT.
00476715 1.0 10/2003 TD23 Documentation for hardware version 1.x
and software version 6.x.
How to find information
What is new / what has
changed?
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Preface and general information
How to use this System Manual
Products to which the System Manual applies
1
1.1
1.1.3
1.1−3
EDSVF9383V EN 6.0−11/2009
1.1.3 Products to which the System Manual applies
This documentation applies to 9300 frequency inverters as of version:
   Nameplate
EVF 93xx ˘E V Vxxx 1x 8x
Controller type
LHans-Lenze-Strasse 1
D-31855Aerzen
Made in EC
Ser.-No.:
Id.-No.:
Inverter
Prod.-No.:
Type:
Input:
Output:
0045042000129567000005
33 . 9335VE . 1A . 70 . V030
33.9335VE.1A.70



EVF Frequency inverter
Type no. / power
400 V 500 V
9335
9336
9337
9338
110 kW
132 kW
162 kW
200 kW
132 kW
160 kW
200 kW
250 kW
Design
E Built−in unit
Version
V Vector−controlled frequency inverter
Variant Integrated RFI filter A
Integrated brake
transistor
– 400 V – –
V030 400 V ·–
V060 400 V – ·
V110 400 V ··
V210 400 V / 500 V – –
V240 400 V / 500 V ·–
V270 400 V / 500 V – ·
V300 400 V / 500 V ··
Hardware version
Software version
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Preface and general information
How to use this System Manual
Products to which the System Manual applies
1
1.1
1.1.3

1.1−4 EDSVF9383V EN 6.0−11/2009
   Nameplate
EVF 93xx ˘E V Vxxx 1x 8x
Product series
1
0
1
L
Hans-Lenze-Strasse 1
D-31855Aerzen
Made in EC
Ser.-No.:
Id.-No.:
Inverter
Prod.-No.:
Type:
Input:
Output:
0045042000129567000005
33 . 9335VE . 1A . 70 . V030
33.9335VE.1A.70
0
1
L
Hans-Lenze-Strasse 1
D-31855Aerzen
Made in EC
Master Slave
Type:
Inverter
Input:
Output:
EVM EVL
EVF




EVM... EVL...
EVF Frequency inverter
EVM: Master of EVF
EVL: Slave of EVF
Type no. / power
400 V 500 V
9381
9382
9383
250 kW
315 kW
400 kW
315 kW
400 kW
500 kW
Type
E Built−in unit
Design
V Vector−controlled frequency inverter
X: Slave
Variant Integrated RFI filter A
Integrated brake
transistor
– 400 V – –
V030 400 V ·–
V060 400 V – ·
V110 400 V ··
V210 400 V / 500 V – –
V240 400 V / 500 V ·–
V270 400 V / 500 V – ·
V300 400 V / 500 V ··
Hardware version
Software version
– Slave (no software version)
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Preface and general information
Legal regulations
1
1.2
1.2−1
EDSVF9383V EN 6.0−11/2009
1.2 Legal regulations
Lenze controllers are unambiguously designated by the contents of the
nameplate.
Lenze Automation GmbH, Grünstraße 36, D−40667 Meerbusch, Germany
Conforms to the EC Low−Voltage Directive
9300 vector frequency inverter and accessories
ƒ must only be operated under the conditions prescribed in this System
Manual.
ƒ are components
– for open and closed loop control of variable speed drives with
asynchronous standard motor or asynchronous servo motors
– for installation in a machine
– for assembly with other components to form a machine.
ƒ comply with the requirements of the Low−Voltage Directive.
ƒ are not machines for the purpose of the Machinery Directive.
ƒ are not to be used as domestic appliances, but only for industrial
purposes.
Drives with 9300 vector frequency inverters
ƒ comply with the EMC Directive if they are installed according to the
guidelines of CE−typical drive systems.
ƒ can be used
– for operation on public and non−public mains
– for operation in industrial premises and residential areas.
ƒ The user is responsible for the compliance of his application with the
EC directives.
Any other use shall be deemed as inappropriate!
Labelling
Manufacturer
CE conformity
Application as directed
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Preface and general information
Legal regulations
1
1.2

1.2−2 EDSVF9383V EN 6.0−11/2009
The information, data, and notes in this System Manual met the state of the
art at the time of printing. Claims on modifications referring to controllers
and components which have already been supplied cannot be derived from
the information, illustrations, and descriptions.
The specifications, processes, and circuitry described in this System Manual
are for guidance only and must be adapted to your own specific application.
Lenze does not take responsibility for the suitability of the process and circuit
proposals.
The specifications in this System Manual describe the product features
without guaranteeing them.
Lenze does not accept any liability for damage and operating interference
caused by:
ƒ Disregarding the System Manual
ƒ Unauthorised modifications to the controller
ƒ Operating errors
ƒ Improper working on and with the controller
See terms of sales and delivery of the Lenze Automation GmbH.
Warranty claims must be made to Lenze immediately after detecting the
deficiency or fault.
The warranty is void in all cases where liability claims cannot be made.
Liability
Warranty
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Preface and general information
Conventions used
1
1.3
1.3−1
EDSVF9383V EN 6.0−11/2009
1.3 Conventions used
This documentation uses the following conventions to distinguish between
different types of information:
Type of information Identification Examples/notes
Spelling of numbers
Decimal separator language−depen
dent
In each case, the signs typical for
the target language are used as
decimal separators.
For example: 1234.56 or 1234,56
Warnings
UL warnings Are only given in English.
UR warnings 
Text
Program name » « PC software
For example: »Engineer«
Icons
Page reference Reference to another page with
additional information
For instance: 16 = see page 16
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Preface and general information
Notes used
1
1.4
1.4−1
EDSVF9383V EN 6.0−11/2009
1.4 Notes used
The following pictographs and signal words are used in this documentation
to indicate dangers and important information:
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to
prevent dangerous situations)
Pictograph and signal word Meaning
Danger!
Danger of personal injury through dangerous
electrical voltage.
Reference to an imminent danger that may result in
death or serious personal injury if the corresponding
measures are not taken.
Danger!
Danger of personal injury through a general source of
danger.
Reference to an imminent danger that may result in
death or serious personal injury if the corresponding
measures are not taken.
Stop!
Danger of property damage.
Reference to a possible danger that may result in
property damage if the corresponding measures are
not taken.
Pictograph and signal word Meaning
Note! Important note to ensure troublefree operation
Tip! Useful tip for simple handling
Reference to another documentation
Pictograph and signal word Meaning
Warnings!
Safety or application note for the operation of a
UL−approved device in UL−approved systems.
Possibly the drive system is not operated in
compliance with UL if the corresponding measures are
not taken.
Warnings!
Safety or application note for the operation of a
UR−approved device in UL−approved systems.
Possibly the drive system is not operated in
compliance with UL if the corresponding measures are
not taken.
Safety instructions
Application notes
Special safety instructions
and application notes for UL
and UR
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Safety instructions
Contents
2
2−1
EDSVF9383V EN 6.0−11/2009
2 Safety instructions
Contents
2.1 General safety and application notes for Lenze controllers 2.1−1. . . . . . . . .
2.2 General safety and application instructions for Lenze motors 2.2−1. . . . . .
2.3 Residual hazards 2.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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