Lenze i510 Series Guide

Inverter
i510 frequency inverter
0.25 kW ... 15 kW
0.33 hp ... 20 hp
Single-phase mains connecon 230/240 V
Three-phase mains connecon 230/240 V
Three-phase mains connecon 400 V
Three-phase mains connecon 480 V
Mounng and switch-on instrucons EN

Contents
About this document 6
Further documents 6
Notaons and convenons 7
Safety instrucons 8
Basic safety instrucons 8
Applicaon as directed 9
Foreseeable misuse 9
Residual hazards 10
Product informaon 12
Features 12
Idencaon of the products 15
Mechanical installaon 16
Important notes 16
Preparaon 17
Dimensions 18
Contents
3

Electrical installaon 29
Important notes 29
EMC-compliant installaon 30
Connecon according to UL 31
Important notes 31
Fusing data 32
Branch Circuit Protecon (BCP) 32
Mains connecon 34
1-phase mains connecon 230/240 V 34
Connecon diagrams 34
Terminal data 36
Fusing data 37
3-phase mains connecon 230/240 V 38
Connecon diagrams 38
Terminal data 40
Fusing data 41
3-phase mains connecon 230/240 V "Light Duty" 41
Connecon diagrams 41
Terminal data 41
Fusing data 41
3-phase mains connecon 400 V 42
Connecon diagrams 42
Terminal data 43
Fusing data 44
3-phase mains connecon 400 V "Light Duty" 44
Connecon diagrams 44
Terminal data 44
Fusing data 44
3-phase mains connecon 480 V 45
Connecon diagrams 45
Terminal data 46
Fusing data 47
3-phase mains connecon 480 V "Light Duty" 47
Connecon diagrams 47
Terminal data 47
Fusing data 47
Connecon to the IT system 48
Control connecons 49
Networks 50
CANopen/Modbus 50
BACnet 51
Commissioning 52
Important notes 52
Inial switch-on and funconal test 53
Contents
4

Technical data 54
Standards and operang condions 54
Conformies and approvals 54
Protecon of persons and device protecon 54
EMC data 54
Motor connecon 55
Environmental condions 55
Electrical supply condions 55
1-phase mains connecon 230/240 V 56
Rated data 56
3-phase mains connecon 230/240 V 58
Rated data 58
3-phase mains connecon 230/240 V "Light Duty" 59
Rated data 59
3-phase mains connecon 400 V 60
Rated data 60
3-phase mains connecon 400 V "Light Duty" 62
Rated data 62
3-phase mains connecon 480 V 63
Rated data 63
3-phase mains connecon 480 V "Light Duty" 65
Rated data 65
Environmental notes and recycling 66
Contents
5

About this document
WARNING!
Read this documentaon carefully before starng any work.
▶Please observe the safety instrucons!
Further documents
For certain tasks, informaon is available in further documents.
Document Contents/topics
Conguraon document Basic informaon on conguring and ordering the product
Commissioning document Seng and parameterizing the inverters
Quick Reference Card Brief informaon on the operaon and device properes of the product
More informaon
For certain tasks, informaon is available in other media.
Medium Contents/topics
Engineering Tools For commissioning
AKB arcles Addional technical informaon for users in the Applicaon Knowledge Base
CAD data Download in dierent formats from the EASY Product Finder
EPLAN macros Project planning, documentaon and management of projects for EPLAN P8.
Device descripons Standardized les for network conguraon
Informaon and tools with regard to the Lenze products can be found on the Internet:
www.Lenze.com à Downloads
About this document
Further documents
6

Notaons and convenons
Convenons are used in this document to disnguish between dierent types of informaon.
Numeric notaon
Decimal separator Point Generally shown as a decimal point.
Example: 1 234.56
Warnings
UL Warnings UL Are used in English and French.
UR warnings UR
Text
Engineering Tools " " Soware
Example: "Engineer", "EASY Starter"
Icons
Page reference ¶Reference to another page with addional informaon.
Example: ¶ 16 = see page 16
Documentaon reference ,Reference to other documentaon with addional informaon.
Example: , EDKxxx = see documentaon EDKxxx
Layout of the safety instrucons
DANGER!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result in severe
irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result in severe
irreparable injury and even death.
CAUTION!
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instrucon may result in material damage.
About this document
Notaons and convenons
7

Safety instrucons
Disregarding the following basic safety measures and safety informaon may lead to severe personal injury
and damage to property!
Observe all specicaons of the corresponding documentaon supplied. This is the precondion for safe
and trouble-free operaon and for obtaining the product features specied.
Please observe the specic safety informaon in the other secons!
Basic safety instrucons
DANGER!
Dangerous electrical voltage
Possible consequences: Death or severe injuries from electric shock
▶Any work on the device must only be carried out in a deenergized state.
▶Aer switching o the mains voltage, observe the signs on the product.
Product
•The product must only be used as directed.
•Never commission the product in the event of visible damage.
•The product must never be technically modied.
•Never commission the product before assembly has been completed.
•The product must never be operated without required covers.
•Connect/disconnect all pluggable terminals only in de-energized condion.
•Only remove the product from the installaon in the de-energized state.
Personnel
Only qualied and skilled personnel are allowed to work with the product. IEC 60364 and/or
CENELEC HD 384 dene the qualicaons of these persons as follows:
•They are familiar with the installaon, mounng, commissioning, and operaon of the product.
•They possess the appropriate qualicaons for their tasks.
•They are familiar with all regulaons for the prevenon of accidents, direcves, and laws applicable at the
locaon and are able to apply them.
Process engineering
The procedural notes and circuit details described are only proposals. It is up to the user to check whether
they can be adapted to the parcular applicaons. Lenze does not take any responsibility for the suitability
of the procedures and circuit proposals described.
Device protecon
•The maximum test voltage for insulaon tests between a control potenal of 24 V and PE must not
exceed 110 V DC (EN 61800−5−1).
Safety instrucons
Basic safety instrucons
8

Applicaon as directed
•The product serves as a component for the control of three-phase AC motors and servo motors.
•The product must only be actuated with motors that are suitable for the operaon with inverters.
•The product is not a household appliance, but is only designed as electrical equipment for commercial or
professional use in terms of EN 61000−3−2.
•The product is exclusively suitable for installaon in control cabinets or similarly closed operang areas.
•The product must only be operated under the operang condions prescribed in this documentaon.
•The product meets the protecon requirements of 2014/35/EU: Low-Voltage Direcve.
•The product is not a machine in terms of 2006/42/EC: Machinery Direcve. With the excepon of all
funconal safety funcons.
•Commissioning or starng the operaon as directed of a machine with the product is not permied unl
it has been ensured that the machine meets the regulaons of the EC Direcve 2006/42/EC: Machinery
Direcve; observe EN 60204−1.
•Commissioning or starng operaon as directed is only permissible if the EMC Direcve 2014/30/EU is
complied with.
•As the product may cause EMC interferences in residenal areas, the operator is responsible for taking
interference suppression measures.
Foreseeable misuse
Inverters are not to be operated with DC motors.
Safety instrucons
Foreseeable misuse
9

Residual hazards
Even if notes given are taken into consideraon and protecve measures are implemented, the occurrence
of residual risks cannot be fully prevented.
The user must take the residual hazards menoned into consideraon in the risk assessment for his/her
machine/system.
If the above is disregarded, this can lead to severe injuries to persons and damage to property!
DANGER!
Danger to life due to electrical voltage!
The product's power connecons can sll be carrying voltage when the mains supply has been switched o.
Possible consequences: Death, severe injury, or burns
▶Do not touch the power connecons immediately.
▶Take note of the corresponding warning plates on the product.
▶Check power terminals for isolaon from supply.
Product
Observe the warning labels on the product!
Dangerous electrical voltage:
Before working on the product, make sure there is no voltage applied to the power terminals!
Aer mains disconnecon, the power terminals will sll carry the hazardous electrical voltage for the me
given next to the symbol!
Electrostac sensive devices:
Before working on the product, the sta must ensure to be free of electrostac charge!
High leakage current:
Carry out xed installaon and PE connecon in compliance with:
EN 61800−5−1 / EN 60204−1
Hot surface:
Use personal protecve equipment or wait unl the device has cooled down!
Degree of protecon - protecon of persons and device protecon
•Informaon applies to the mounted and ready-for-use state.
•Informaon does not apply to the wire range of the terminals.
-Terminals that are not wired have low protecon against physical contact.
-Terminals for large cable cross-secons have lower classes of protecon, e. g. from 15 kW IP10 only.
Motor protecon
With some sengs of the inverter, the connected motor can be overheated.
•E. g. by longer operaon of self-venlated motors at low speed.
•E. g. by longer operaon of DC-injecon braking.
Safety instrucons
Residual hazards
10

Protecon of the machine/system
Drives can reach dangerous overspeeds.
•E. g. by seng high output frequencies in connecon with motors and machines not suitable for this
purpose.
•The inverters do not provide protecon against such operang condions. For this purpose, use
addional components.
Switch contactors in the motor cable only if the controller is inhibited.
•Switching while the inverter is enabled is only permissible if no monitoring funcons are acvated.
Motor
If there is a short circuit of two power transistors, a residual movement of up to 180°/number of pole pairs
can occur at the motor! (e. g. 4-pole motor: residual movement max. 180°/2 = 90°).
Safety instrucons
Residual hazards
11

Product informaon
Features
Example of 0.25 kW ... 4 kW
Network shield connection, Option
PE connection Mains connection
Relay output
Network, Option
Internal interface
Control terminals Basic I/O
Shielding of control connections IT screw
IT screw from 0.55 kW
Inverter status s LED
Motor connection
Diagnostic module
Memory module
Network status s LED
Selector open/Modbus CAN
X100
X3
X20
X105
X216
X9
Product informaon
12

Example of 5.5 kW
X3
X20
X100
X105
X216
X9
Selector CANopen/Modbus
Network status LEDs
Diagnostic module
Memory module
Motor connection
Inverter status LEDs
Network shield connection, Option
IT screw
Shielding of control connections Control terminals Basic I/O
Internal interface
Network, Option
Relay output
Mains connection
PE connection
Product informaon
Features
13

Example of 7.5 kW ... 11 kW
X3
X20
X100
X105
X216
X9
Selector CANopen/Modbus
Network status LEDs
Diagnostic module
Memory module
Motor connection
Inverter status LEDs
Network shield connection, Option
IT screw
Shielding of control connections Control terminals Basic I/O
Internal interface
Network, Option
Relay output
Mains connection
PE connection
Product informaon
Features
14

Idencaon of the products
In tables, the rst 9 digits of the corresponding product code are used to idenfy the products:
Product code
I 5 1 A E □□□ □ 1 0 □ □ □ □□□□
Product type Inverter I
Product family i500 5
Product i510 1
Product generaon Generaon 1 A
Generaon 2 B
Mounng type Control cabinet mounng E
Rated power
(Examples) 0.25 kW 125
0.55 kW 155
2.2 kW 222
Mains voltage and
connecon type 1/N/PE AC 230/240 V B
1/N/PE AC 230/240 V
2/N/PE AC 230/240 V D
3/PE AC 230/240 V C
3/PE AC 400 V
3/PE AC 480 V
F
Motor connecons Single axis 1
Integrated funconal
safety Without 0
Degree of protecon IP20 0
IP20, coated V
Interference suppression Without 0
Integrated RFI lter 1
Applicaon Default parameter seng: Region EU (50-Hz networks) 0
Default parameter seng: Region US (60-Hz networks) 1
Design types Basic I/O without network 000S
Basic I/O with CANopen/Modbus 001S
Product informaon
Idencaon of the products
15

Mechanical installaon
Important notes
NOTICE
▶UL marking
▶Modular construcon - A complete drive consists of a power unit series no. I5D in combinaon with a
control unit series no. I5C only.
▶Marquage UL
▶Concepon modulaire – Le système d’entraînement complet comprend un module d’alimentaon de
série I5D, impéravement associé à une unité de commande de série I5C.
Mechanical installaon
Important notes
16

Preparaon
Installaon of shield connecon sheet for motor cable 0.25 kW to 4 kW (oponal accessories)
3.4 Nm
(30 lb-in)
❶ ❷
M5
❸
Together with the inverter, the shield connecon sheet is screwed onto the mounng plate.
Installaon of shield connecon sheet for motor cable 5.5 kW (oponal accessories)
2 Nm
(17.7 lb-in)
❶ ❷
M4x12
❸
Mechanical installaon
Preparaon
17

Installaon of shield connecon sheet for motor cable 7.5 kW to 11 kW for I5xAE (oponal accessories)
2 Nm
(17.7 lb-in)
❶ ❷
M4x12
❸
Installaon of shield connecon sheet for motor cable 7.5 kW to 11 kW for I5xBE (oponal accessories)
2 Nm
(17.7 lb-in)
TX20
123
1.
2. 3.
Dimensions
The specied installaon clearances are minimum dimensions to ensure a sucient air circulaon
for cooling purposes. They do not consider the bend radiuses of the connecng cables.
Several i5xx frequency inverters can be mounted directly next to each other, regardless of the device
size. No installaon clearance is required between the devices.
Mechanical installaon
Preparaon
18

0.25 kW ... 0.37 kW
The dimensions in mm apply to:
0.25 kW I51AE125B I51AE125D
0.37 kW I51AE137B I51AE137D I51AE137F
Weight 0.75 kg 0.75 kg 0.75 kg
Mechanical installaon
Dimensions
19

0.33 hp ... 0.5 hp
The dimensions in inch apply to:
0.33 hp I51AE125B I51AE125D
0.5 hp I51AE137B I51AE137D I51AE137F
Weight 1.7 lb 1.7 lb 1.7 lb
Mechanical installaon
Dimensions
20