Lenze i55AE125B User manual

Inverter
Inverter i550 Cabinet 0.25 ... 90 kW
Commissioning | EN

Contents
1 General informaon 15
1.1 Read rst, then start 15
2 Safety instrucons 16
2.1 Basic safety measures 16
2.2 Residual hazards 17
2.3 Applicaon as directed 17
3 Mechanical installaon 18
3.1 Dimensions 18
4 Electrical installaon 28
4.1 Important notes 28
4.2 Mains connecon 29
4.2.1 1-phase mains connecon 120 V 29
4.2.1.1 Connecon plan 29
4.2.1.2 Fusing and terminal data 30
4.2.2 1-phase mains connecon 230/240 V 32
4.2.2.1 Connecon plan 32
4.2.2.2 Fusing and terminal data 34
4.2.3 3-phase mains connecon 230/240 V 37
4.2.3.1 Connecon plan 37
4.2.3.2 Fusing and terminal data 39
4.2.4 3-phase mains connecon 400 V 41
4.2.4.1 Connecon plan 41
4.2.4.2 Fusing and terminal data 42
4.2.5 3-phase mains connecon 400 V "light duty" 47
4.2.5.1 Connecon plan 47
4.2.5.2 Fusing and terminal data 48
4.2.6 3-phase mains connecon 480 V 52
4.2.6.1 Connecon plan 52
4.2.6.2 Fusing and terminal data 53
4.2.7 3-phase mains connecon 480 V "Light Duty" 58
4.2.7.1 Connecon plan 58
4.2.7.2 Fusing and terminal data 59
4.3 Control connecons 63
4.4 Networks 64
4.4.1 CANopen 64
4.4.2 Modbus RTU 65
4.4.3 Modbus TCP 66
4.4.4 PROFIBUS 67
4.4.5 EtherCAT 68
4.4.6 EtherNet/IP 68
4.4.7 PROFINET 69
4.4.8 POWERLINK 70
4.5 Connecon of the safety module 70
Contents
3

5 Commissioning 71
5.1 Important notes 71
5.2 Operang interfaces 72
5.2.1 Keypad 72
5.2.2 Engineering tool »EASY Starter« 73
5.2.2.1 Generate a connecon between inverter and »EASY Starter« 74
5.3 Parameter seng 76
5.3.1 General notes on parameters 77
5.3.2 Basic inverter sengs 78
5.3.3 Basic motor sengs 81
5.3.4 Funcon assignment of the inputs and outputs 82
5.4 Keypad parameter list 85
5.5 Save parameter sengs in the memory module 107
5.5.1 Save parameter sengs with keypad 107
5.5.2 Save parameter sengs with »EASY Starter« 107
6Diagnoscs and fault eliminaon 108
6.1 LED status display 108
6.2 Diagnoscs parameter 109
6.2.1 Logbook 110
6.2.2 Error history buer 111
6.2.3 Inverter diagnoscs 114
6.2.4 Network diagnoscs 118
6.2.4.1 CANopen diagnoscs 119
6.2.4.2 Modbus diagnoscs 122
6.2.4.3 PROFIBUS diagnoscs 122
6.2.4.4 EtherNet/IP diagnoscs 125
6.2.4.5 PROFINET diagnoscs 126
6.2.4.6 EtherCAT diagnoscs 127
6.2.4.7 POWERLINK diagnoscs 128
6.2.5 Diagnoscs of the inputs and outputs 129
6.2.5.1 Digital inputs and outputs 129
6.2.5.2 Analog inputs and outputs 130
6.2.6 Wireless-LAN diagnoscs 132
6.2.7 Setpoint diagnosc 133
6.2.8 Process controller status 133
6.2.9 Sequencer diagnoscs 134
6.2.10 Device idencaon 135
6.2.11 Device overload monitoring (i*t) 136
6.2.12 Heatsink Temperature Monitoring 137
6.2.13 Life-diagnosis 137
6.3 Error handling 139
6.3.1 Error types 139
6.3.2 Error conguraon 140
6.3.3 Error reset 140
6.3.4 Keypad error messages 140
6.4 Data handling 141
Contents
4

7 Basic seng 143
7.1 Mains voltage 144
7.2 Inverter load characterisc 146
7.3 Control source selecon 147
7.4 Selecon of setpoint source 148
7.4.1 Keypad setpoint default seng 151
7.5 Starng/stopping performance 153
7.5.1 Starng performance 153
7.5.2 Stopping performance 155
7.6 Frequency limits and ramp mes 156
7.7 Quick stop 159
7.8 S-shaped ramps 161
7.9 Opcal device idencaon 162
Contents
5

8 Motor control 163
8.1 Motor data 164
8.1.1 Manual seng of the motor data 164
8.2 Motor control selecon 165
8.2.1 V/f characterisc control (VFC) 166
8.2.1.1 Linear V/f characterisc 167
8.2.1.2 Square-law V/f characterisc 168
8.2.1.3 User-denable V/f characterisc 169
8.2.1.4 V/f characterisc control - energy-saving (VFC Eco) 170
8.2.2 V/f characterisc control (VFC closed loop) 172
8.2.3 Sensorless vector control (SLVC) 173
8.2.4 Servo control for asynchronous motors (SC-ASM) 176
8.2.5 Sensorless control for synchronous motors (SL-PSM) 178
8.2.5.1 Stall monitoring 181
8.3 Opmisaon of motor control 182
8.3.1 V/f voltage boost 183
8.3.2 Skip frequencies 184
8.3.3 Opmising the stalling behaviour 186
8.3.4 Slip compensaon 188
8.3.5 Oscillaon damping 190
8.3.6 Pole posion idencaon without movement 191
8.4 Opmisaon of the control loops 193
8.4.1 Opons for opmized motor tuning 196
8.4.1.1 Motor selecon from motor catalogue 197
8.4.1.2 Tuning of the motor and the speed controller 198
8.4.1.3 Automac motor idencaon (energized) 199
8.4.1.4 Automac motor calibraon (non-energized) 200
8.4.2 Inverter Characteriscs 200
8.4.3 Motor equivalent circuit diagram data 201
8.4.4 Motor controller sengs 202
8.4.4.1 Current controller 202
8.4.4.2 Field controller 203
8.4.4.3 Field weakening controller 203
8.4.4.4 Field weakening controller (advanced) 203
8.4.4.5 Imax controller 204
8.4.4.6 Flying restart controller 205
8.4.4.7 SLVC controller 205
8.4.4.8 Torque control w/ freq. limit 206
8.4.4.9 Slip controller 210
8.4.5 Speed controller 211
8.5 Motor rotang direcon 212
8.6 Switching frequency changeover 213
Contents
6

8.7 Motor protecon 214
8.7.1 Motor overload monitoring (i²*t) 215
8.7.2 Motor temperature monitoring 219
8.7.3 Current limits 220
8.7.4 Overcurrent monitoring 222
8.7.5 Motor phase failure detecon 223
8.7.6 Motor speed monitoring 224
8.7.7 Motor torque monitoring 224
Contents
7

9Conguring the network 226
9.1 General network sengs 227
9.2 Predened process data words 246
9.2.1 Device prole CiA 402 247
9.2.2 AC Drive Prole 248
9.2.3 Lenze LECOM prole 249
9.2.4 Further process data 251
9.2.5 Parameter access monitoring (PAM) 257
9.2.6 Process data handling in case of error 258
9.3 Acyclic data exchange 258
9.4 CANopen 259
9.4.1 Introducon 259
9.4.2 Node address seng 260
9.4.3 Baud rate seng 261
9.4.4 Congure device as mini master 262
9.4.5 Diagnoscs 263
9.4.6 Emergency telegram 264
9.4.7 Heartbeat protocol 264
9.4.8 Process data objects 266
9.4.9 Data mapping 271
9.4.10 Service data objects 274
9.4.11 Error responses 275
9.4.12 Diagnosc counter 276
9.4.13 LED status displays 277
9.4.14 Restart communicaon 278
9.4.15 Short setup 279
9.5 Modbus RTU 282
9.5.1 Introducon 282
9.5.2 Node address seng 282
9.5.3 Baud rate seng 283
9.5.4 Data format seng 283
9.5.5 Time-out monitoring 284
9.5.6 Diagnoscs 284
9.5.7 Funcon codes 287
9.5.8 Data mapping 289
9.5.9 LED status displays 290
9.5.10 Restart communicaon 291
9.5.11 Response me seng 291
9.5.12 Short setup 292
Contents
8

9.6 PROFIBUS 294
9.6.1 Introducon 294
9.6.2 Communicaon me seng 294
9.6.3 Staon address seng 295
9.6.4 Baud rate seng 296
9.6.5 Monitoring 296
9.6.6 LED status displays 298
9.6.7 Diagnoscs 298
9.6.8 Funcons 299
9.6.9 Data mapping 300
9.6.10 Parameter data transfer 303
9.6.11 Read parameter data 305
9.6.12 Write parameter data 308
9.6.13 Error codes for parameter data transfer 311
9.6.14 Restart communicaon 312
9.6.15 Short setup 313
9.7 EtherNet/IP 316
9.7.1 Basic sengs 317
9.7.2 Monitoring 320
9.7.3 LED status displays 322
9.7.4 Diagnoscs 322
9.7.5 Objects 324
9.7.6 Restart communicaon 331
9.7.7 Process data transfer 332
9.7.7.1 Customer specic conguraons 337
9.7.8 Parameter data transfer 342
9.7.9 Short setup 346
9.8 Modbus TCP 348
9.8.1 Introducon 348
9.8.2 Basic sengs 349
9.8.3 Time-out behaviour 351
9.8.4 LED status displays 352
9.8.5 Diagnoscs 353
9.8.6 Funcon codes 355
9.8.7 Data mapping 360
9.8.8 Short setup 362
9.8.9 Restart communicaon 363
9.8.10 Baud rate seng 363
9.9 PROFINET 365
9.9.1 Introducon 365
9.9.2 Basic sengs 366
9.9.3 LED status displays 368
9.9.4 Diagnoscs 368
9.9.5 Monitoring 370
9.9.6 Data mapping 371
9.9.7 Parameter data transfer 375
9.9.8 Short setup 377
Contents
9

9.10 EtherCAT 383
9.10.1 Device idencaon 384
9.10.2 EtherCAT conguraon 385
9.10.3 LED status displays 386
9.10.4 Diagnoscs 386
9.10.5 Monitoring 387
9.10.6 Objects 388
9.10.7 Process data transfer 389
9.10.8 Parameter data transfer 393
9.10.9 Short setup 394
9.11 POWERLINK 396
9.11.1 Introducon 396
9.11.2 Basic sengs 397
9.11.3 LED status displays 398
9.11.4 Diagnoscs 399
9.11.5 Process data transfer 399
9.11.6 Monitoring 400
9.11.7 Error response 400
9.11.8 Supported objects 400
9.11.9 Short setup 406
10 Conguring the process controller 407
10.1 Basic process controller sengs 408
10.2 Process controller - idle state and rinse funcon 414
10.2.1 Process controller idle state 414
10.2.2 Process controller rinse funcon 416
Contents
10