Leviton 408CP Original operating instructions

404CP / 408CP
Remote Control Panel
Installation &
Operation Guide
WEB VERSION

INTRODUCTION ................................................................................................................. 3
IMPORTANT......................................................................................................................... 3
WIRING................................................................................................................................. 3
PROGRAMMING.................................................................................................................. 5
OPERATION ....................................................................................................................... 12
Table of Contents
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The Leviton 404CP and 408CP represents a key part of a state of the art, total lighting control
system. Combined with Leviton dimmers and optionally, a Leviton memory control console, a
totally integrated system is achieved.
The 404CP can automatically take control and preset the lighting level of up to 100 dimmer
channels, while the 408CP will control 45 of 100 dimmer channels. Control is automatically
passed between control panels and the memory control console as desired. The 404CP
features 4 scene control while the 408CP features 8 scene control. Both units have
programmable fade times and are exceptionally easy to operate. Remote lockout capability is
also included. Installation is a snap with the simple 4 wire digital connection required.
• Programming differs from other Luma-Net®panels, please read instructions.
• Luma-Net®control panels with software release 3.00 and higher are not directly compatible
and will not operate with older 400CP panels with software prior to release 3.00. Contact
dealer or factory for modifications if necessary.
• Leviton dimming systems used with these release 3.00 panels require the following
software releases:
2408CD, 2408CR, 2404CD release 2.30 and above.
DDS 8600/8800/9600/9800 release 1.30 and above. *
DDS 6000 release 1.30 and above. *
DDS 5300/5500/5600 release 1.30 and above. *
* Optional interface kit required for these units.
WIRING
The 404CP and 408CP will only operate with Leviton dimming and control systems explicitly
designed for interfacing with it. Communication between the panels and the dimming system
is via a 4 wire interface. Three wires carry the RS 422/485 bi-directional data. A fourth wire
carries the DC voltage necessary for powering the unit.
Wiring cable between the panels and the dimming system is class 2 and should be at least
22 AWG, 4 conductor shielded, twisted pairs (BELDEN 8302, 8723; 22 AWG).
The 404CP and 408CP may be connected to the dimming system via parallel or daisy-chained
wiring. Due to power supply current demands, panels must be limited to 5 units per daisy
chain run with 22 AWG wire, or 10 units with 20 AWG wire.
The Luma-Net®panels feature plug on wiring terminals. The terminals may be unplugged
from the panel to facilitate ease of wiring and testing. Connect the terminals marked remote+,
remote-, common, and +15 VDC to the same respective terminals on the dimming system and
other Luma-Net®panels. Use one twisted pair for remote+ and remote- and the other pair for
common and +15 VDC.
The wiring to the remote lockout switch, if used, can be simple 2 conductor 22 AWG. Connect
the wires from the switch to the lockout+ and lockout- terminals. Any panel or group of panels
may be locked-out remotely by interrupting the +15V supply to the panels. This should not
affect any other panels still powered, or affect lighting levels currently set.
IMPORTANT: Verify wiring is correct before powering system! Make sure nothing conductive
may touch pc board or components!
Introduction
Important
Wiring
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MOUNTING
The 404CP and 408CP will mount in any standard double-gang electrical box with the 4
screws provided. See below paragraph on system turn-on before final mounting of panels.
SYSTEM TURN-ON
It is very important that the system operation be verified one panel at a time or else an
improper connection at one panel would cause the entire system to not operate properly and
may be difficult to diagnose.
After all terminal plugs have been wired and the dimmer system has been installed and tested,
the installer is ready to connect each panel to the system. Panels may be plugged-in while
system is live, but the installer must take care not to touch PC board or connections with
fingers or metal objects. On daisy-chain runs, the panels closest to the dimming system should
be connected first.
404CP and 408CP panels have dip switches to set network ID number and must have their
ID programmed before the system power is connected. It is recommended that the installer
review the programming procedures for network ID before proceding. A duplicate network ID
number will cause the entire network to malfunction.
Connect the first panel and immediately notice whether the POWER LED comes on, indicating
power to the panel. The BUSY LED should come on momentarily and then go out and stay
out. This indicates a successful reconfiguration of the network. If the BUSY LED flashes
slowly, this indicates a duplicate ID number or wiring problem. Program the ID number, if
not already, and observe the BUSY LED. (Note, the busy LED also flashes quickly when the
program jumper is removed).
Now test the dimmer function by programming one scene or zone and operating the panel.
If the dimmer responds, then mount the panel and procede to the next panel in the system
and follow the same procedure.
LEDS
The PWR LED indicates the
presence of +15VDC to the panel.
The BUSY LED indicates the
following:
Off Normal State: When there is no
activity.
Short Blinks: A message is being
sent on the network.
Steady On or Slow flashing:
Network trying to reconfigure
(bad ID?)
While programming, the following
actions are normal:
Quickly flashing Programming
mode, no mode selected.
Off Programming mode, mode selected.
LOCKOUT
Any 404CP and 408CP may be disabled from operation with a remote key switch or other
contact closure. Several Luma-Net®panels of the same version may be connected to the
same contacts in parallel as long as polarity is maintained.
Closing the contact will prevent connected panels from operating, regardless of button
presses.
Luma-Net®panels may also be locked out by causing a switch to disconnect the +15V supply
to the panels.
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Programming
Several parameters must be programmed into the 404CP / 408CP for it to operate properly:
Dimmer channel assignments for each scene.
Dimmer levels for each scene.
Fade time for each scene.
Master / Slave operation.
Network ID number (IMPORTANT).
Optionally, the unit may be ordered preprogrammed from the factory. Any field modifications
can be made if necessary.
Factory Default Setting:
The 404CP and 408CP are programmed at the factory for scene 1-3 (1-7) to be set for
channel 1-4 (1-8) respectively.
Scene 4 (8) is programmed for dimmers 1-8 off. The fade rate and other parameters are also
set to factory defaults. This may be acceptable for initial testing. If necessary to return the
400CP panel to it’s factory default settings (except network ID), follow this procedure:
1. Remove program jumper block and disconnect plug-in terminal block.
2. Hold down all SCENE 1-4 buttons while connecting terminal block.
3. Setting is complete when busy light begins to flash after several seconds.
Full Memory Clear:
The 404CP does not implement this function. Normally, the 408CP will not require
memory clearing. Once the memory is cleared, all parameters, including fade rate, must
be reprogrammed. Unless it is necessary to clear memory to remove a large or unknown
programming, skip these steps.
1. Remove program jumper block and disconnect terminal block.
2. Hold down all SCENE 5-8 buttons while connecting the terminal block.
3. Setting is complete when busy light begins to flash after several seconds.
Prepare the 404CP and 408CP for reprogramming:
In order to program the panels, a jumper block must be removed from the program jumper
pins. This will allow data to be stored in the eeprom memory. At this point the BUSY LED will
start flashing, indicating that you are in the program select mode.
IMPORTANT: After programming it is important to replace the programming jumper
block so memory will be protected.
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Assigning dimmer channels to each scene.
Each of the scenes of the 404CP and 408CP must be programmed with the desired dimmer
channel assignments.
Only the dimmer channels assigned will be affected by each scene button.
In order to easily identify dimmer channels while programming, the system should have all
installed lamps or loads operational. If this is not possible, the panel to be programmed should
be temporarily connected nearby to the dimmer units so that the control LEDs of the dimmers
may be observed to verify channel selection.
To program each scene:
1. Make sure that the 404CP or 408CP is in the program select mode as discussed. The
BUSY LED should be flashing.
2. Press the SCENE 2 button to select “dimmer assignment mode” and the BUSY LED will
stop flashing.
3. Press button representing desired scene to be programmed. At this point, all currently
assigned dimmers will come on. The current dimmer selector will be set to one.
4. Use the buttons marked as UP and DOWN in diagram to increment or decrement the
dimmer channel selector.
Tap the buttons the required number of times to reach the dimmer channel to be assigned.
5. Use the ADD and DELETE buttons to add or delete this dimmer from the zone. The lamps
connected to this dimmer channel will come on full when the ADD button is pressed.
Observe lamps or dimmer LEDs to verify correct channel has been selected.
6. Next, exit this programming mode; press both the UP and DOWN buttons at the same time.
The BUSY LED will start flashing again when both buttons are released.
7. A new scene can be programmed at any time by repeating the above procedure.
SCENE 1 SCENE 2 SCENE 3 SCENE 4
DIMMER ASSIGNMENT MODE
SCENE 1 SCENE 2 SCENE 3 SCENE 4
SCENE 5 SCENE 6 SCENE 7 SCENE 8
LUMA-NET LUMA-NET404 CP 408 CP
DOWN UP ADD DELETE
DOWN UP ADD DELETE
PWR BUSY
PWR BUSY
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SCENE 1 SCENE 2 SCENE 3 SCENE 4
DIMMER LEVEL MODE
SCENE 1 SCENE 2 SCENE 3 SCENE 4
SCENE 5 SCENE 6 SCENE 7 SCENE 8
LUMA-NET LUMA-NET404 CP 408 CP
DOWN UP INCREASE DECREASE
DOWN UP INCREASE DECREASE
PWR BUSY
Assigning dimmer channels to each scene.
Each of the scenes of the 404CP and 408CP must be programmed with the desired levels for
each dimmer assigned to the scene.
In order to easily identify dimmer channels while programming, the system should have all
installed lamps or loads operational. If this is not possible, the panel to be programmed should
be temporarily connected nearby to the dimmer units so that the control LEDs of the dimmers
may be observed to verify channel selection.
To program each scene:
1. Make sure that the 404CP or 408CP is in the program select mode as discussed. The
BUSY LED should be flashing.
2. Press the SCENE 1 button to select “dimmer level mode” and the BUSY LED will stop
flashing.
3. Press button representing desired scene to be programmed. At this point, all currently
assigned dimmers will come on to the currently programmed levels (normally at zero
brightness). The current dimmer selector will be set to the first previously assigned dimmer.
4. Use the buttons marked as UP and DOWN in diagram to increment or decrement the
dimmer channel selector through the assigned dimmers. Tap the buttons the required
number of times to reach the dimmer channel to be programmed.
5. Use the INCREASE and DECREASE buttons to change the dimmer brightness. The lamps
connected to this dimmer channel will come on full when the INCREASE button is pressed
and held down. A tap of the INCREASE or DECREASE button will cause a fine change in
brightness, a push and hold motion will cause a rapid change. Observe lamps or dimmer
LEDs to verify correct channel has been selected.
6. Next, exit this programming mode; press both the UP and DOWN buttons at the same time.
The BUSY LED will start flashing again when both buttons are released.
7. A new scene can be programmed at any time by following the above procedure.
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SCENE 1 SCENE 2 SCENE 3 SCENE 4
FADE TIME MODE
SCENE 1 SCENE 2 SCENE 3 SCENE 4
SCENE 5 SCENE 6 SCENE 7 SCENE 8
LUMA-NET LUMA-NET404 CP 408 CP
0 5 9 13
0 1 3 5
7 9 11 13
Scene fade time programming.
Each scene may be programmed with an individual fade time. This is the time it will take the
dimmer channels assigned to go from full off to full on and visa versa. Fade time can vary
from 0 to 13 seconds. A fade time of 0 seconds will cause instant full on or full off operation
whenever the scene buttons are pressed. If the factory default setting of 5 seconds is desired
for each zone then this step may be ignored.
To program scene fade time:
1. Make sure that the 404CP or 408CP is in the program select mode as discussed.
2. Press the SCENE 3 button to enter the “Fade time mode”, and the BUSY LED will stop
flashing.
3. Select the desired scene by pressing the associated button as shown in the diagram.
4. Press button marked with desired fade time in seconds.
5. Unit will exit this programming mode after the release of the button and the BUSY LED will
start flashing again.
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Master/Slave Mode
404CP or 408CP panels may be slaved to one another. Several panels may act as slaves to
a master panel which contains the programming. The slaves will mimic the master LED’s and
will operate the scenes and fade times of the master. This is ideal for installations with several
panels in one room.
To make a panel into a master (factory default); set the Master\Slave ID to 0. To make a panel
into a slave; set the Master/Slave ID to the Network ID of the desired master to slave to.
To set Master/Slave ID number:
1. Make sure that the 404CP or 408CP is in the program mode as discussed.
2. Press the scene 4 button and the BUSY LED will stop flashing
3. Look up the necessary sequence of 1’s and 0’s for the ID number on the chart at the end of
this section.
4. Using the two buttons indicated below, enter the eight number sequence of 1’s and 0’s.
5. The unit will exit this program mode at the release of the eighth press, and the BUSY LED
will start flashing again.
NOTE : All other programming (except network ID) will have no effect if unit is made
into a slave. The master unit will contain the programming for all units slaved to it.
Slave units must still have a unique Network ID number (see following section).
SCENE 1 SCENE 2 SCENE 3 SCENE 4
MASTER / SLAVE MODE
SCENE 1 SCENE 2 SCENE 3 SCENE 4
SCENE 5 SCENE 6 SCENE 7 SCENE 8
LUMA-NET LUMA-NET404 CP 408 CP
0 1
0 1
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Network ID number.
Since the Luma-Net®System is a digital network, all panels and devices attached (except
dimmers) must have a unique network ID number.
If two panels have the same network ID number, the entire network will stop
functioning.
Panels need not be in program mode to change network ID number, since a dipwitch is used.
To set Network ID number:
1. Locate dipswitch on rear of unit as illustrated below.
2. Set the switches as per the chart on the following page.
TERMINATION
JUMPER
PROGRAM
JUMPER
ID NUMBER
DIP-SWITCH
TERMINAL
BLOCK
LO+
LO-
+VDC
COM
REM-
REM+
REAR VIEW OF 404CP / 408CP
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ID number 12345678 ID number 12345678 ID number 12345678
0 00000000 1 10000000 2 01000000
3 11000000 4 00100000 5 10100000
6 01100000 7 11100000 8 00010000
9 10010000 10 01010000 11 11010000
12 00110000 13 10110000 14 01110000
15 11110000 16 00001000 17 10001000
18 01001000 19 11001000 20 00101000
21 10101000 22 01101000 23 11101000
24 00011000 25 10011000 26 01011000
27 11011000 28 00111000 29 10111000
30 01111000 31 11111000 32 00000100
33 10000100 34 01000100 35 11000100
36 00100100 37 10100100 38 01100100
39 11100100 40 00010100 41 10010100
42 01010100 43 11010100 44 00110100
45 10110100 46 01110100 47 11110100
48 00001100 49 10001100 50 01001100
51 11001100 52 00101100 53 10101100
54 01101100 55 11101100 56 00011100
57 10011100 58 01011100 59 11011100
60 00111100 61 10111100 62 01111100
63 11111100 64 00000010 65 10000010
66 01000010 67 11000010 68 00100010
69 10100010 70 01100010 71 11100010
72 00010010 73 10010010 74 01010010
75 11010010 76 00110010 77 10110010
78 01110010 79 11110010 80 00001010
81 10001010 82 01001010 83 11001010
84 00101010 85 10101010 86 01101010
87 11101010 88 00011010 89 10011010
90 01011010 91 11011010 92 00111010
93 10111010 94 01111010 95 11111010
96 00000110 97 10000110 98 01000110
99 11000110 100 00100110 101 10100110
102 01100110 103 11100110 104 00010110
105 10010110 106 01010110 107 11010110
108 00110110 109 10110110 110 01110110
111 11110110 112 00001110 113 10001110
114 01001110 115 11001110 116 00101110
117 10101110 118 01101110 119 11101110
120 00011110 121 10011110 122 01011110
123 11011110 124 00111110 125 10111110
126 01111110 127 11111110
For channels 129 - 256 Set dipswitch 1-7 as above and set dipswitch #8 on.
ID number codes / dipswitch settings
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To select a scene:
Press the button of the scene desired. The LED above each scene indicates that the scene is
currently active. The LED will go out when an operation on the same or different panel causes
a change to a dimmer contained in the active scene
To restore control from a console:
Simply perform a change in the channel level from the console. The lighting channel will
then fade back to the new console level at the factory default fade rate. Once the console
level matches or is moved past the lighting level, full console control will be resumed for that
channel.
Operation
For Technical Assistance Call: 1-800-824-3005 (U.S.A. Only) www.leviton.com
LIMITED 2 YEAR WARRANTY AND EXCLUSIONS
Leviton warrants to the original consumer purchaser and not for the benefit of anyone else that this
product at the time of its sale by Leviton is free of defects in materials and workmanship under normal
and proper use for two years from the purchase date. Leviton’s only obligation is to correct such defects
by repair or replacement, at its option. For details visit www.leviton.com or call 1-800-824-3005. This
warranty excludes and there is disclaimed liability for labor for removal of this product or reinstallation.
This warranty is void if this product is installed improperly or in an improper environment, overloaded,
misused, opened, abused, or altered in any manner, or is not used under normal operating conditions or
not in accordance with any labels or instructions. There are no other or implied warranties of any kind,
including merchantability and fitness for a particular purpose, but if any implied warranty is required by
the applicable jurisdiction, the duration of any such implied warranty, including merchantability and fitness
for a particular purpose, is limited to two years. Leviton is not liable for incidental, indirect, special, or
consequential damages, including without limitation, damage to, or loss of use of, any equipment,
lost sales or profits or delay or failure to perform this warranty obligation. The remedies provided
herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise.
FOR CANADA ONLY
For warranty information and/or product returns, residents of Canada should contact Leviton in writing at
Leviton Manufacturing of Canada Ltd to the attention of the Quality Assurance Department, 165
Hymus Blvd, Pointe-Claire (Quebec), Canada H9R 1E9 or by telephone at 1 800 405-5320.
DI-000-N040X-00F© 2016 Leviton Mfg. Co., Inc.
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