Lexus IS200 User manual

BO2C8−01
H10366
H10379
H10380
Clip
H10381
6 Clips
BO−26
−BODY REAR DOOR
LEXUS IS200 (RM684E)
DISASSEMBLY
1. REMOVE INSIDE HANDLE BEZEL
(a) Using a screwdriver, open the screw cap.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw.
(c) Using a screwdriver, remove the inside handle bezel as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
2. REMOVE POWER WINDOW SWITCH
(a) Using a screwdriver, remove the power window switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the connector.
3. REMOVE REAR ARMREST
(a) Remove the screw.
(b) Using a screwdriver, remove the rear armrest.
HINT:
Tape the screwdriver tip before use.
4. REMOVE DOOR TRIM
Using a screwdriver, disengage the clips, then pull the trim up-
ward to remove it.
HINT:
Tape the screwdriver tip before use.

H06185
H10383
Adhesive
Tape
H10384
Screw
H10471
H10472
−BODY REAR DOOR
BO−27
LEXUS IS200 (RM684E)
5. REMOVE INSIDE HANDLE
Remove the screw and inside handle, disconnect the 2 cables
from the inside handle.
6. REMOVE SERVICE HOLE COVER
(a) Disconnect the connector.
(b) Remove the 2 screws and door trim bracket.
(c) Remove the service hole cover.
7. w/o Double locking:
REMOVE SERVICE HOLE PLATE
Remove the 2 screws and service hole plate.
8. REMOVE DOOR GLASS RUN
9. REMOVE REAR DOOR BELT MOULDING
(a) Remove a screw.
(b) Apply protective tape to the outer surface as shown in the
illustration to keep the surface from being scratched.
(c) Using a moulding remover, remove the rear door belt
moulding as shown in the illustration.
10. REMOVE DIVISION BAR
(a) Remove the 2 bolts and screw.
(b) Pull the division bar forward.
(c) Rotate the division bar 90˚and pull it upward as shown
in the illustration.

H10474
H10382
H10476
H10386
H10387
BO−28
−BODY REAR DOOR
LEXUS IS200 (RM684E)
11. REMOVE REAR DOOR QUARTER WINDOW GLASS
(a) Remove the rear door quarter window glass as shown in
the illustration.
NOTICE:
Do not damage the glass.
(b) Remove the quarter window weatherstrip from the glass.
12. REMOVE DOOR GLASS
HINT:
Insert a shop rag inside the door panel to prevent scratching the
glass.
(a) Open the door glass.
(b) Tilt the door glass and disconnect the roller of the regula-
tor from the glass channel to remove the door glass.
13. REMOVE WINDOW REGULATOR
(a) Disconnect the connector.
(b) Remove the 4 bolts and window regulator.
14. REMOVE DOOR LOCK
(a) Remove the child protection cover.
(b) Disconnect the 2 links from the outside handle and key
cylinder.
(c) Remove the bolt and screw.
(d) Using a torx socket wrench, remove the 3 torx screws and
door lock.
Torx socket wrench: T30 (Part No. 09042−00010 or lo-
cally manufactured tool)
HINT:
Remove the door lock through the service hole.
(e) Disconnect the connector.
15. REMOVE OUTSIDE HANDLE
Remove the 2 bolts and outside handle.
16. REMOVE CUSHIONS