Lexus PG001-06 Operating and installation instructions

LexusSupportsASECertification
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TechnicalService
InformationBulletin
March 30, 2006
PG001-06
Title:
BATTERY MAINTENANCE FOR
IN-STOCK VEHICLES & PRE-DELIVERY
Models:
All Models & Model Years Through Current
TSIB UPDATE NOTICE:
The information contained in this TSIB supercedes TSIB No. PG009–02.
TSIB No. PG009–02 is now obsolete and should be discarded.
A battery in a stored vehicle is subject to conditions that can reduce its performance and
life. These conditions include storage period, temperature, parasitic drain, and battery
load. Because of these factors, battery inspection and maintenance are required in order
to ensure proper operation and optimal battery life.
As a matter of policy, Lexus does not provide battery warranty coverage for discharged
and/or failed batteries due to lack of maintenance. It is the dealer’s responsibility to
maintain the specified State of Charge (SOC) of the vehicle’s battery while in stock and
assure proper State of Charge (SOC) at delivery.
To eliminate customer service concerns due to an undercharged battery during the first
few weeks of ownership, all dealers should check battery State of Charge (SOC) and
recharge, if necessary, just prior to delivery (i.e., within 48 hours of delivery).
SAll models and model years through current.
ITEM
NO. SPECIALSERVICE TOOLS (SSTs) PART NUMBER QTY DRW**
1
Digital Battery System Analyzer*
NOTE:
SAll components from this kit/set
are required
00002–V8150–KIT 1 19
* Essential SSTs.
** Refers to drawer number in SST Storage System.
NOTE:
SThe Digital Battery System Analyzer (P/N 00002–V8150–KIT) supercedes the
Midtronics MICROPRO 815 Digital Battery Tester (P/N 0002–MP815–T).
P/N 0002–MP815–T is now obsolete.
SAdditional SSTs may be ordered by calling SPX/OTC at 1-800-933-8335.
OP CODE DESCRIPTION TIME OFP T1 T2
N/A Not Applicable to Warranty – – – –
PRODUCT GENERAL INFORMATION
Introduction
Applicable
Vehicles
Required
SSTs
Warranty
Information

BATTERY MAINTENANCE FOR IN–STOCK VEHICLES & PRE–DELIVERY – PG001-06 March 30, 2006
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TOOLS & EQUIPMENT MANUFACTURER PART NUMBER
Fast Battery Charger** Associated ASE6003
Fast Battery Charger** Christie CAPPDQ
** These tools can be ordered through the Lexus Approved Dealer Equipment program by calling
1–800–368–6787.
NOTE:
The “Fast Battery Chargers” listed above have been tested and approved by Lexus.
These state-of-the-art “smart” chargers were designed to charge batteries at an
accelerated rate, without the possibility of damage. Using non-microprocessor-
controlled battery chargers for fast charging purposes can damage the battery.
All vehicles are to be inspected according to the procedures listed below using the Digital
Battery System Analyzer no more than 48–hours prior to customer vehicle delivery.
IMPORTANT NOTE FOR HYBRID VEHICLES:
The Digital Battery System Analyzer (SST P/N 00002–V8150–KIT) is to be used on the
AUXILIARY (12 volt) battery — NOT the HV battery.
1. Connect test clamps to battery. (If analyzer does NOT power up automatically, press
the POWER button.)
2. Select the correct USER ID (if
applicable) and press the NEXT
soft key.
3. Enter password (if applicable) and
press the NEXT soft key.
NOTE:
For details on defining USER ID or PIN,
refer to the NVS–8150 Instruction Manual.
Recommended
Equipment
Battery
Inspection
Procedure

BATTERY MAINTENANCE FOR IN–STOCK VEHICLES & PRE–DELIVERY – PG001-06 March 30, 2006
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4. Press the NEXT soft key
(if applicable) when the HELLO
screen appears to proceed to the
Main Menu.
5. Choose BATTERY TEST and press
the SELECT soft key.
6. Select IN VEHICLE and press the
NEXT soft key.
7. Select MODEL and press the NEXT
soft key.
Battery
Inspection
Procedure
(Continued)

BATTERY MAINTENANCE FOR IN–STOCK VEHICLES & PRE–DELIVERY – PG001-06 March 30, 2006
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8. Proceed to the appropriate model and
press the NEXT soft key.
9. Select OEM battery type and press
the NEXT soft key.
10. Choose the correct battery (model
number) and press the NEXT soft key.
11. Aim the IR temperature measurement
sensor at the negative (–) battery post
and press the NEXT soft key.
Battery
Inspection
Procedure
(Continued)

BATTERY MAINTENANCE FOR IN–STOCK VEHICLES & PRE–DELIVERY – PG001-06 March 30, 2006
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12. The battery is now being tested. The
progress bar fills in across the screen
while testing.
13. Read or print the battery test results
(press the PRINT soft key to print).
Once the test completes, proceed with 1 of the 5 procedures below according to the
BATTERY CONDITION results.
1. Battery Condition: “GOOD BATTERY”
Return the battery to service.
2. Battery Condition: “GOOD–RECHARGE”
Fully charge the battery and return it to service.
3. Battery Condition: “CHARGE & RETEST”
Fully charge the battery and retest.
NOTE:
Failure to fully charge the battery before retesting may cause false readings.
4. Battery Condition: “REPLACE BATTERY”
Replace the Battery.
NOTE:
A REPLACE BATTERY result may also mean a poor connection between the battery
cables and the battery. Retest the battery using the out–of–vehicle test before
replacing it.
Battery
Inspection
Procedure
(Continued)
Battery
Service
Procedure

BATTERY MAINTENANCE FOR IN–STOCK VEHICLES & PRE–DELIVERY – PG001-06 March 30, 2006
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5. Battery Condition: “BAD CELL–REPLACE”
Replace the battery. The decision indicates a bad cell within the battery.
CAUTION:
If “FROZEN BATTERY” is displayed as the test result, allow the battery to reach a
temperature of 40°F (4°C) before retesting.
NEVER CHARGE A FROZEN BATTERY. GASES MAY FORM, CRACKING THE CASE
AND CAUSING BATTERY ACID TO LEAK.
If a vehicle battery needs to be replaced
for a warrantable condition, complete a
Warranty Battery Label and affix it to the
failed battery for proper warranty parts
and claim processing. Include the
Vehicle Identification Number (VIN)
and warranty code on the Warranty
Battery Label.
Recommended Battery Maintenance:
In addition to this new pre–delivery battery test, a monthly battery inspection is still
required for stored vehicles. If your dealership is located in an area subject to extreme
temperatures (hot or cold), periodic maintenance may need to be performed more
frequently.
To reduce parasitic battery drain on vehicles in storage for one week or more, the
negative (–) battery cable should always be disconnected to reduce battery discharge.
When the negative (–) battery cable is reconnected, please check and reset electrical
components, and re–initialize electronic systems as necessary.
Battery
Service
Procedure
(Continued)
Battery
Replacement
Repair Order No.
No. de Orden de Reparación Repair Date Fecha de Reparación Failure Code Código de Falla
WARRANTY BATTERY LABEL
ETIQUETA PARA BATERIA DE GARANTIA
Dealer Code
Código de Agencia
Veh. Date of First Use
Fecha de Primer
Uso del Veh.
Original Install Date
Fecha de Instalación Original
(Svc. part replacement only/
solamente para el reemplazo
de partes de servicio)
Battery Mos. In Svc.
Número de meses que
Batería está en servicio
00404–BTTRY–LABEL
(Please Print / Llénese con Letra de Molde Por Favor)
Vehicle Identification Number (VIN)
Número de Identificación de Vehículo (NIV)
08/02
Battery
Maintenance