LEYBOLD TRIVAC D 16 B Ex 140091 User manual

P/N
140091 Gas group IIB3
140092 Gas group IIC
TRIVAC®
D 16 B Ex
Rotary Vane Vacuum Pump
IAW Directive 2014/34/EC (“ATEX”)
Explosion pressure resistant, two-stage oil-sealed rotary vane vacuum pump with
exhaust filter, flame arresters, measurement facilities for temperature and pres-
sure monitoring
Operating Instructions GA01212_002_C1

Contents
2 GA01212_002_C1 - 04/2017 - © Leybold
Page
0 Important Safety Information 5
0.1 Mechanical hazards 5
0.2 Electrical hazards 5
0.3 Thermal hazards 6
0.4 Hazards caused by materials and substances 6
0.5 Danger of ignition 7
Classification and Marking of the Pump 8
General Explanation of the Symbols 8
0.6 Hazards caused by noise 9
0.7 Risk of damaging the pump 10
1 Description 11
1.1 Function 11
1.1.1 Integrated monitoring facilities 14
1.1.2 Materials in contact with the medium 15
1.2 Usage limitations 15
1.3 Lubricants 16
1.4 Supplied equipment 16
1.5 Technical data 17
2 Transport and Storage 21
3 Installation 22
3.1 Placement 22
3.2 Conforming utilization 23
3.2.1 Non-conforming utilization 24
3.3 Connecting to the system 26
3.4 Electrical connection 28
3.4.1 Pump with three-phase AC motor 29
3.4.2 Connecting monitoring facilities 30
3.4.3 Electrostatic discharge 31

Contents
3GA01212_002_C1 - 04/2017 - © Leybold
Translation of the original German installation and operation instructions GA01212_001_C1
4 Operation 32
4.1 Media compatibility 32
4.2 Start-up 32
4.3 Operation 33
4.3.1 Pumping of non-condensable gases and vapours 33
4.3.2 Pumping of condensable gases and vapours 33
4.3.3 Operating temperatures 34
4.4 Switching off / shutdown 34
4.4.1 Shutdown through monitoring facilities 35
4.4.2 Controller/Mains Power Failure 35
5 Maintenance 36
5.1 Maintenance plan 37
5.2 Leybold Service 38
5.3 Monitoring the oil level 39
5.3.1 Checking the condition of the oil 39
5.4 Oil change 40
5.5 Exhaust filter 42
5.5.1 General information 42
5.5.2 Draining out the oil 42
5.6 Disassembly and reassembly of the electric motor 43
5.6.1 Checking the coupling 44
5.7 Flame arrester and temperature sensor 45
5.8 Pressure transducer 45
6 Troubleshooting 46
7 Waste Disposal 48
EC Declaration of Conformity 49
EC Declaration of Contamination 51
Page

Safety Information
4 GA01212_002_C1 - 04/2017 - © Leybold
Obligation to Provide Information
Before installing and commissioning the TRIVAC D 16 B Ex, carefully read
these Operating Instructions and follow the information so as to ensure
optimum and safe working right from the start.
The Leybold TRIVAC D16 B Ex has been designed for safe and efficient
operation when used properly and in accordance with these Operating
Instructions. It is the responsibility of the user to carefully read and strictly
observe all safety precautions described in this section and throughout the
Operating Instructions. This applies also to all other documentations enclo-
sed in the scope of delivery for this pump (e.g. for motor, clutch, sensors,
flame arresters, etc.). The pump must only be operated in the proper
condition and under the conditions described in the Operating
Instructions. It must be operated and maintained by trained personnel only.
Consult local, state, and national agencies regarding specific requirements
and regulations. Address any further safety, operation and/or maintenance
questions to our nearest office.
We reserve the right to alter the design or any data given in these Operating
Instructions. The illustrations are not binding.
Retain the Operating Instructions for further use.
NOTICE
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
DANGER
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
WARNING
CAUTION indicates a potentially hazardous situation which, if not
avoided, could result in minor or moderate injury.
CAUTION
NOTICE is used to notify users of installation, operation, programming or
maintenance information that is important, but not hazard related.
NOTICE

Safety Information
5GA01212_002_C1 - 04/2017 - © Leybold
0 Important Safety Information
0.1 Mechanical hazards
1 Avoid exposing any part of the human body to the vacuum.
2 Never operate the pump without a connected intake line or without fit-
ting a blank flange.
3 Do not operate the pump with any of the covers removed.
Serious injury may result.
4 The location at which the TRIVAC B (including its accessories) is being
operated should be such that angles over 10° from the vertical are
avoided. Select the operating place so that all controls are easily
accessible.
5 The pump when filled with oil must only be moved in its vertical posi-
tion. Spilled oil involves the risk of falling.
6 Make sure that the gas flow from the exhaust port is not blocked or
restricted in any way.
7 If exhaust gases must be collected or contained, do not allow the
exhaust line to become pressurised. The pressure in the oil box must
not exceed 0.5 bar relative to the atmospheric pressure. An exhaust
line which is too small in diameter or which is blocked can result in the
formation of overpressures within the pump. Possible consequences
can be a damaged or even burst open pump. Thus the exhaust line
must be checked from time to time to ensure that there are no
obstructions.
8 When moving the TRIVAC B always use the allowed means.
0.2 Electrical hazards
1 The electrical connection must only be provided by a trained person.
Please observe the national regulations in the country of use like EN
50110-1 for Europe, for example.
2 Lethal voltages are present at the mains connections. Before starting
with any maintenance and service work, de-energise (lockout/tagout)
the product first.
3 Lay connecting lines so that they cannot be damaged. Protect the
lines against humidity and contact with water. Avoid any heat stress on
the line due to unfavourable laying conditions.
4 Suitably support the connecting lines so that the pumps are not
exposed to any major mechanical stress.
5 After a mains power failure the pump will run up automatically again.
This also applies in the case of an emergency shutdown. In order to
prevent the pump from running up automatically again, the pump must
be integrated within a control arrangement such that it can only be
switched on manually again after the mains power has returned.
6 Provide an adequate ground connection for the pump so as to avoid
any electrostatic charging.
WARNING
WARNING

Safety Information
6 GA01212_002_C1 - 04/2017 - © Leybold
0.3 Thermal hazards
1 Under certain ambient conditions the TRIVAC B may attain a tempera-
ture of over 70 °C (158 °F). There then exists the danger of receiving
burns.
Note the symbols on the pump pointing to the hazards, and in the
case of a hot pump wear the required protective clothing. All work on
the “pump still warm from operation” should only be done using pro-
tection gloves.
2 Before servicing and maintenance work always leave the pump to cool
down.
3 Note the warning information on the housing surface. If these warning
notices have been removed, covered or obstructed, include corre-
sponding additional warning notices.
0.4 Hazards caused by materials and substances
1 The vacuum line and the exhaust line must be leaktight. Hazardous
process gases may escape or the pumped gases can react with air or
atmospheric humidity. After installation of the pump and after servicing
work on the vacuum system, a leak search will always be necessary.
When pumping hazardous gases we recommend a leak search on a
regular basis. Leaks in the pump cannot be ruled out under all circum-
stances. When pumping hazardous gases, the operator must ensure
that that leaks at the pump will not be a hazard.
2 Since not all application related hazards for vacuum systems can be
described in detail in these Operating Instructions, Leybold has availa-
ble a separate document (Safety Booklet) in which the hazards and
general safety concepts for design, operation and maintenance of
vacuum systems are explained.
When planning to pump hazardous substances with this pump, read
the related chapters in the Safety Booklet and in these Operating
Instructions first. You can download the Safety Booklet from our
homepage.
3 The pump is not suited for oxygen operation.
4 Before commissioning the TRIVAC B, make sure that the media which
are to be pumped are compatible with each other so as to avoid
hazardous situations. All relevant safety standards and regulations
must be observed.
5 When pumping toxic, chemical, radioactive and corrosive gases as
well as pyrophorous substances, the operating company is under the
obligation to comply with the national and international safety regulati-
ons and guidelines. Regarding the suitability of the TRIVAC B pumps
for special applications in which such gases, respectively substances
shall be pumped, Leybold should be consulted first.
6 If the pump has previously handled hazardous gases, implement the
proper precautionary measures before opening the intake or exhaust
connection. Before opening the pump, purge it for a longer period of
time with an inert gas.
If necessary, use gloves, a respirator and/or protective clothing and
work under an exhaust hood. Firmly seal off the pump.
CAUTION
DANGER

Safety Information
7GA01212_002_C1 - 04/2017 - © Leybold
When shipping the contaminated pump for servicing, please also state
the type of hazard. For this you must use a form which we have pre-
pared for you.
7 When cleaning a system in which a TRIVAC pump has been integrat-
ed, all parts in contact with the medium need to be compatible with
the cleaning agent so as to prevent a chemical reaction. Residues of
the cleaning agent within the pump must be avoided.
8 Contaminated parts can be detrimental to health and environment.
Before beginning with any work, first find out whether any parts are
contaminated. Adhere to the relevant regulations and take the neces-
sary precautions when handling contaminated parts.
0.5 Danger of ignition
1 For the purpose of conforming utilisation of the vacuum pump in
explosion hazard areas, Directive 1999/92/EC and additional regula-
tions must be observed.
This directive provides for obligations of employers for the safety and
health protection of workers potentially at risk from explosive atmos-
pheres. Hereafter the operating company is under the commitment to
draw up an explosion protection document, with classifying ex-hazard
areas into zones.
The utilisation of the pump must be verified against corresponding
equipment-categories, temperature classifications and gas groups.
(cf. Section “Classification and Marking of the Pump” below).
2 The pump is not suited for pumping of mixtures of oxygen exceeding
the concentration as found in the atmosphere. Furthermore the
TRIVAC D 16 B Ex is not suited for pumping of acetylene, carbon
disulphide or other chemically instable gases.
3 Any constructional alterations or modifications whatsoever compared
to the delivery status of this pump or the monitoring systems and
devices are prohibited and will void the EC Declaration of Conformity.
With any service work (assembling, electrical installation, repair, open-
ing the housing) it has to be ensured that
■there is no explosion hazardous atmosphere,
■the pump is disconnected from the mains supply (lock- / tag out),
■the pump cannot run inadvertently.
4 Installation, usage of, and maintenance works on this pump must only
be conducted by trained and duly authorised personnel.
Special attention must be paid to:
■all technical data and information regarding the conforming utilisation
(commissioning, environmental and operational conditions) contained
in the operating instructions, the nameplate, and collateral product
documentation.
5 The attached electrical apparatus must be installed explosion-proof
and connected IAW the corresponding type of protection:
■for the motor: Increased Safety ‘e’;
■for the pressure sensor: Intrinsic Safety ‘ia’ (only for connections to
certified intrinsically-safe circuits);
■for the temperature sensor: PT100 passive sensor (only for connec-
tions to certified intrinsically-safe circuits).
CAUTION

Safety Information
8 GA01212_002_C1 - 04/2017 - © Leybold
6 During operation the handle of the pump must be pushed-in. In order
to avoid an electrostatic charge at the handle of the pump and other
surfaces made from plastic, it should only be cleaned using a moist
piece of cloth.
7 Dust layers must be avoided to prevent a hazardous warming up of
the pump‘s surfaces.
Classification and Marking of the Pump
The TRIVAC D16 B Ex is assigned to different equipment-categories regard-
ing the pump’s outside and the process gas side’s interior parts.
The process gas side of the pump was specifically designed and constructed
to comply with the safety requirements of equipment-group II, category 1
IAW Directive 2014/34/EC (“ATEX Guidelines”) on the conforming utilization of
equipment and protection facilities in explosion hazardous areas.
The pump’s outside fulfills the requirements of equipment-group II,
category 2.
The utilization of the pump must be verified by the operating company
against corresponding equipment-categories, temperature classifications and
gas groups as specified in the explosion protection document drawn up.
Pumps where the inside and the outside of the pump fulfil the basic safety
requirements of the Directive, are supplied with an ATEX certified motor and
have been marked as follows:
P/N 140 091
II (inside) 1G IIB3 T4 X (50 Hz)
II (outside) 2G IIB T4 X (50 Hz) (12 °C < Ta < 40 °C)
P/N 140 092
II (inside) 1G IIC (no C2H2, CS2) T4 X (50 Hz)
II (outside) 2G IIC T4 X (50 Hz) (12 °C < Ta < 40 °C)
General Explanation of the Symbols
II Equipment-group II applies to all equipment for use in areas which can be
endangered by an explosive atmosphere except in underground mining
operations and their related above ground systems which can be endan-
gered by mine gas and/or combustible dust.
(inside) / (outside) Specifies the category/conditions according to which
the inside (i.e. sections of the equipment in contact with the process gas
flow) and the outside of the equipment are classified provided these differ.
1 Equipment-category 1 applies to all devices for use in areas in which
explosive atmospheres caused by mixtures of air and gases, vapours,
mists or air/dusts mixtures are highly likely to occur and are present
continuously, for long periods of time or frequently.

Safety Information
9GA01212_002_C1 - 04/2017 - © Leybold
2Equipment-category 2 applies to all devices for use in areas in which
potentially explosive atmospheres caused by mixtures of air and gases,
vapours, mists or air/dusts mixtures are likely to occur.
GFor areas with an explosive atmosphere caused by gases, vapours or
mists in the air. The pump is not suited for utilization in dusty areas.
IIB / IIC Gas groups: these are subdivisions for equipment belonging to
Group II which is employed in connection with some protection types.
This subdivision is based on the concept of the maximum experimental
safe gap and the minimum ignition current of the explosive mixture. Refer
to Annex A of the European Standard “EN 60079-0 Electrical apparatus
for explosive atmospheres — General requirements”.
The hazardousness of an explosive atmosphere increases continuously
between the gas groups IIA and IIC. The most dangerous gas group IIC
incorporates the two “lower” groups IIB and IIA. Likewise, the more dan-
gerous gas group IIB incorporates the “lower” IIA.
T4 Temperature class: classification of operating means depending on their
maximum surface temperature, in agreement with the following table:
Temperature class Max. surface temperature (°C)
T1 450
T2 300
T3 200
T4 135
T5 100
T6 85
Pumps belonging to temperature class T4 must only be operated with
gases or vapours which exhibit an ignition temperature of over >135 °C.
Ta Permissible ambient temperature for operating the pump
12 °C < Ta < 40 °C.
XSpecial operating conditions need to be complied with! The special condi-
tions and notes provided in the Operating Instructions apply.
Note the markings of the attached electrical apparatus, too.
0.6 Hazards caused by noise
The noise level produced by the pump less than 60 dB(A). Suitable hearing
protection measures must be introduced.
NOTICE
CAUTION

Safety Information
10 GA01212_002_C1 - 04/2017 - © Leybold
0.7 Risk of damaging the pump
1 Before starting up for the first time, the motor circuit must be equipped
with a suitable protective motor switch. Please take note of the infor-
mation in these Operating Instructions and on the electric motor (wiring
diagram).
2 Do not allow the ingestion of small objects (screws, nuts, washers,
pieces of wire, etc.) through the inlet port. For this reason always use
the inlet screen which is supplied as standard.
3 Do not use the pump for applications that produce abrasive or adhe-
sive powders or condensable vapours that can leave adhesive or high
viscosity deposits. When planning to pump vapours other than water
vapour please contact our sales or service department for advice.
4 This pump is suited for pumping water vapour within the specified
water vapour tolerance limits.
5 Avoid vapours that can condense into liquids when being compressed
inside the pump, if these substances exceed the vapour tolerance of
the pump.
6 Before pumping vapours the TRIVAC B should have attained its oper-
ating temperature. This will be the case approximately 30 minutes after
having started the pump. During this warming up phase, the pump
should be separated from the process, by a blocking valve in the
intake line, for example.
7 In the case of wet processes we recommend the installation of liquid
separators upstream and downstream of the pump as well as the use
of the gas ballast.
8 The exhaust line should be laid so that it slopes down and away from
the pump so as to prevent condensate from backstreaming into the
pump.
9 The entry of particles and fluids must be avoided under all
circumstances.
10 Reactive or aggressive substances in the pump chamber may impair
the operating oil or modify it. In addition, such substances may be
incompatible with the materials of the pump (Viton, grey cast iron, alu-
minium, steel, resins, glass etc.).
11 Corrosion, deposits and cracking of oil within the pump are not
allowed.
12 Normal amounts of humidity within the range of the pump’s water
vapour tolerance will not significantly affect pump performance when
the gas ballast is active.
NOTICE

Description
11GA01212_002_C1 - 04/2017 - © Leybold
1 Flammendurchschlagsicherung (saugseitig)
2 Flammendurchschlagsicherung (auspuffseitig)
3 Auspuff-Filter AF 16-25
1
2
3
Einlass
Auslass
Fig. 1 TRIVAC D 16 B Ex
1 Description
The TRIVAC D 16 B Ex is an oil-sealed, two-stage vacuum pump of rotary
vane design.
Via an intermediate flange the drive motor of the TRIVAC D 16 B Ex is
mounted to the coupling housing. The pump and motor shafts are directly
connected by a flexible coupling. The bearing points of the pump module are
force lubricated sliding bearings. All controls as well as the oil-level glass and
the nameplate are arranged on the front. All connections are to be found at
the sides of the pump.
1.1 Function
The rotor (2/7), mounted eccentrically in the pump housing (2/6), has two
radially sliding vanes (2/5) which divide the pump chamber into several com-
partments. The volume of each compartment changes periodically with the
rotation of the rotor.
As a result, gas is sucked in at the intake port (2/1). The gas passes through
the dirt trap sieve (2/2), flows past the open anti-suckback valve (2/3) and
then enters the pump chamber (2/6).
In the pump chamber, the gas is passed on and compressed, after the inlet
aperture is closed by the vane.
The oil injected into the pump chamber is used for sealing and lubricating.
The pinking in the pump which usually occurs when attaining the ultimate
pressure is prevented by admitting a very small amount of air into the pump
chamber.
Drive concept
Functional principle
Intake
Exhaust
1 Flame arrester - intake side
2 Flame arrester - exhaust side
3 Exhaust filter AF 16-25

Description
12 GA01212_002_C1 - 04/2017 - © Leybold
The compressed gas in the pump chamber is ejected through the exhaust
valve (2/10). The oil entrained in the gas is coarsely trapped in the internal
demister (2/11); there the oil is also freed of mechanical impurities. The gas
leaves the TRIVAC D 16 B Ex through the exhaust port.
During compression, a controlled amount of air - the so called gas ballast -
can be allowed to enter the pump chamber by opening the gas ballast valve.
The gas ballast stops condensation of vapours in the pump chamber up to
the limit of water vapour tolerance as specified in the technical data for the
pump.
The gas ballast valve is opened and closed by turning the gas ballast knob
(7/5) on the front.
To enable the TRIVAC D 16 B Ex to be used at intake pressures as high as
1,000 mbar, a special lubricating system was developed featuring force-lubri-
cation of the sliding bearings.
Oil filter
Gas ballast operation
Lube system
Fig. 2 Sectional drawing of the TRIVAC D 16 B Ex
1 Intake port
2 Dirt trap
3 Anti-suckback valve
4 Intake channel
5 Vanes
6 Pump chamber
7 Rotor
8 Cover plate, connection for inert gas ballast
9 Exhaust channel
10 Exhaust valve
11 Internal demister
12 Spring buckles
13 Cover plate, connection for oil filter

Description
13GA01212_002_C1 - 04/2017 - © Leybold
An oil pump (3/6) pumps the oil from the oil reservoir (3/5) into a pressure-
lubrication system which supplies oil to all bearing points (3/2). From there
the oil enters the pump chamber area (2/6) of the vacuum pump. The oil
pump is fitted in the front end plate on the coupling side of the pump mod-
ule. The oil suction line is placed low, resulting in a large usable oil reservoir.
The oil is separated from the gas in the TRIVAC D 16 B Ex in two steps as
described above. First, small droplets are coalesced into large drops in the
internal demister (2/11) fitted above the exhaust valve (2/10). Then, the large
drops fall into the oil reservoir as the exhaust gas is diverted by the inner
walls of the oil box. Thus a low loss of oil is obtained. This and the large usa-
ble oil reservoir ensure long intervals between oil changes even at high intake
pressures.
The vacuum is maintained by the TRIVAC D 16 B Ex by an integrated hydro-
pneumatic anti-suckback valve (2/3) which is controlled via the oil pressure.
During operation of the TRIVAC D 16 B Ex the control piston (4/3) remains
sealed against a spring (4/2) by the oil pressure. The valve disc (4/6) of the
anti-suckback valve is held at the lower position by its own weight (valve
open). When the pump stops (because it has been switched off or because
of a failure), the oil pressure drops and the spring (4/2) presses the control
piston (4/3) up. Thus a connection is provided between the oil box or the oil
reservoir (4/1) and the piston (4/4) of the anti-suckback valve. Due to the
pressure difference between the oil box and the intake port the oil presses
the piston (4/4) up and the valve plate (4/6) against the valve seat (4/5). The
quantity of oil in the oil reservoir (4/1) prevents the entry of air into the intake
port (2/1) at the beginning of this process.
Seperation of oil and gas
Anti-suckback valve
Fig. 3 Schematic of the lubricating system
1 Accessories
2 Bearings
3 Non-return valve
4 Pump chamber of the TRIVAC
5 Oil reservoir
6 Oil pump

Description
14 GA01212_002_C1 - 04/2017 - © Leybold
After the oil has flowed out from the reservoir and when the valve plate rests
on the valve seat, air follows in, which vents the pump chamber and forces
the valve disc (4/6) against its seat. This effectively prevents backstreaming of
oil. The anti-suckback valve (2/3) operates independently of the operating
mode of the pump, i.e. also with gas ballast.
1.1.1 Integrated monitoring facilities
Analog pressure transducer
As soon as the pressure in the oil box of the TRIVAC D 16 B Ex attains a
pressure of 0.5 bar (g), the pump must be shut down through the signal of
the pressure transducer and a corresponding controller from the side of
the system. In this context the requirements for safety-related devices
which are software-controlled have to be in accordance with Directive
2014/34/EC.
Dirt collecting in the flame arresters may also cause a pressure rise in the
oil box.
Monitoring the temperature at the intake of the vacuum pump
The highest permissible temperature for the process gases at the intake of
the vacuum pump is 60 °C.
If, for example, this temperature is exceeded by an ignition of the explosive
gas mixture within the pump, the signal from the temperature sensor needs
to be processed such that the pump is shut down while at the same time
interrupting the connection between the pump intake and a system, for
example by a gate valve.
NOTICE
NOTICE
Fig. 4 Hydropneumatic anti-suckback valve
1 Oil reservoir 5 Valve seat
2 Spring 6 Valve disk
3 Control piston 7 Gas inlet
4 Anti-suckback piston

Description
15GA01212_002_C1 - 04/2017 - © Leybold
Monitoring the temperature at the exhaust
At the exhaust of the vacuum pump there is an additional sensor for moni-
toring the exhaust temperatures. The highest permissible temperature here
is max. 128 °C.
If this temperature is exceeded, the signal from the temperature sensor
needs to be processed such that the pump is shut down, and the equip-
ment as well as the process are brought into a safe condition (interruption
of process gas supply). For more information on connecting the sensor cf.
the manufacturer’s specs.
1.1.2 Materials in contact with the medium
Materials of the pump and the exhaust filter in contact with the medium:
Viton
Steel, hardened steel, spring steel, stainless steel
Zinc
Aluminium and aluminium alloys
Felt
Grey cast-iron
Phenolic resin / glass
Silicone
Polyamide
For the materials used in the flame arresters and the pressure transducer
please refer to the corresponding Operating Instructions.
1.2 Usage limitations
The rotary vane pump TRIVAC D 16 B Ex is suited for pumping materials as
listed in the table belonging to explosion groups and temperature classes
within the zones stated.
P/N 140 091 140 092
Equipment-group II II
Equipment-category 1 inside
2 outside
1 inside
2 outside
Zone 0 inside
1 outside
0 inside
1 outside
Gas group II B3 II C
Temperature classification T4 T4
NOTICE

Description
16 GA01212_002_C1 - 04/2017 - © Leybold
Only such media may be pumped which are compatible with the materials
of the pump, the exhaust filter, the flame arrester and the operating agent
in contact with the medium.
Radioactive, aggressive as well as corrosive and toxic substances must
not be pumped.
Gas mixtures in which the share of oxygen exceeds 21% by volume must
not be pumped.
The pump is not suited for pumping of acetylene, carbon bisulphide or
other chemically unstable gases.
1.3 Lubricants
By default, the TRIVAC D 16 B Ex vacuum pumps are ready for operation
with LVO100 mineral oils. As alternatives the oils listed herinafter may be
used:
■LVO 210 – ester oil
■LVO 240 – ester oil
■LVO 310 – PAO oil
■LVO 600 – white oil
PFPE must not be used as lubricant.
1.4 Supplied equipment
The Trivac D16 B Ex is supplied fully assembled as a system with the follow-
ing components:
Type designation Flame arresters
P/N 140 091 intake side DA-G-T-1"-IIB3-Y8
exhaust side DA-G-1"-IIB3-Y7
P/N 140 092 intake side DA-G-T-1"-IIC-Y6
exhaust side DA-G-1"-IIC-Y6
Manufacturer: Braunschweiger Flammenfilter GmbH
Type designation of the explosion protected PT100 in the flame
arrester on the intake side
P/N 140 091 TR10-C with protection tube; TW35 type
P/N 140 092 TR10-C with protection tube; TW35 type
Type designation explosion resistant pressure transducer
Typ IS-20-S-BBG-GD-AZGA4ZUX1-ZZZ
WARNING
WARNUNG

Description
17GA01212_002_C1 - 04/2017 - © Leybold
Type designation of the temperature sensor PT100 installed on the
exhaust side
P/N 140 091 TR10-C with protection tube; TW35 type
P/N 140 092 TR10-C with protection tube; TW35 type
1.5 Technical data
P/N 140 091 / 140 092
Nominal pumping speed 1) m3· h-1 18.9
Pumping speed 1) m3· h-1 16 / 15
Ult. partial pressure w/o gas ballast 1) mbar < 1 · 10-4
Ultimate total pressure w/o gas ballast1) mbar < 2 · 10-3
Ultimate total pressure w/ gas ballast 1) mbar < 5 · 10-3
Water vapour tolerance 1) mbar 25
Water vapour capacity g · h-1 240 / 65
Oil filling, min./max. l0.55 / 1.3
Noise level to DIN 45 635,
(w/o and w/ gas ballast)
dB (A) 54 / 56
Admissible ambient temperature 2) °C +12 ... +40
Weight (complete system) kg 72
Intake port intake and exhaust side DN inside thread G 3/4” / G 1”
Coupling type ROTEX®KTR 24
Explosion protected temperature sensor PT100 in
the flame arrester on the intake side
Limitation of the max. rated input
Terminal socket
25 mW
1 x PT100, 4 conductors
Explosion protected temperature sensor PT100 in
the flame arrester on the exhaust side
Limitation of the max. rated input
Terminal socket
25 mW
1 x PT100, 4 conductors
Max. gas admission temperature °C 60
Pressure transducer
Output signal 4...20 mA, 2 conductors
Measurement range: 0...4 bar (relative)
Electrical connection: angled connector
DIN EN 175301-803, IP 65
cf. enclosed Operating
Instructions for the pressure
transducer
Highest permissible pressure in the oil
box
bar (g) 0.5
1) In acc. with DIN 28 400 et seq. valid for LVO 100. For other oils the ultimate pressure may differ.
2) The motor may accelerate with a delay when simultaneously an undervoltage is present at the motor
and the pump is at the minimum permissible and ambient temperature. Under such operating condi-
tions the motor protection switch may respond. In this case the motor may be started again.

Description
18 GA01212_002_C1 - 04/2017 - © Leybold
Bodenplatte
583
135 289
559
353
89,5
450 600
50
404
M5
280 330
577
IN
OUT
Anschluss G 3/4”
Anschluss G 1”
123
Fig. 5 Dimensional drawing of the TRIVAC-D 16 B Ex
Base plate
Connection G 3/4“
Connection G 1“

Description
19GA01212_002_C1 - 04/2017 - © Leybold
Endtotaldruck ohne Gasballast
Endtotaldruck mit Gasballast
Druck
Saugvermögen
0,0001
mbar
m3· h -1
0,001 0,01 0,1 110 100 1000
0,1
1
10
100
Druck
Saugvermögen
0,0001
mbar
m3· h -1
0,001 0,01 0,1 110 100 1000
0,1
1
10
100
TRIVAC D 16 B Ex
Kat.-Nr. 140 091
TRIVAC D 16 B Ex
Kat.-Nr. 140 092
Endtotaldruck ohne Gasballast
Endtotaldruck mit Gasballast
Fig. 6 Pumping speed curves of the TRIVAC D 16 B Ex, 50 Hz operation
Pressure
Pressure
TRIVAC D16 B Ex
P/N 140 092
TRIVAC D16 B Ex
P/N 140 091
Pumping speed
Pumping speed
Ultimate total pressure w/o gas ballast
Ultimate total pressure w/ gas ballast
Ultimate total pressure w/o gas ballast
Ultimate total pressure w/ gas ballast

Description
20 GA01212_002_C1 - 04/2017 - © Leybold
P/N of the pumps 140 091 / 140 092
Motor type EeDA 80L/4a
Motor P/N 100002330
Compliance Certification number PTB 02 ATEX 3115
IP code IP55
Operating mode IEC34 / Classification S1
Isolation class F
Phases 3~
Manufacturer Emod Motoren GmbH
Bad Salzschlirf
Germany
Number of poles 4
Nom. output power at 50 Hz 750 W
Nom. in-frequency 50 Hz
Nom. voltage range
and nom. current at 50 Hz
219-242 V / 3.4 A
380-420 V / 1.95 A
Tolerances of nom. voltage range 1) ±5 %
Operating speed at 50 Hz 1,405 min-1
Disposal local directives to be considered
Installation location for pump (max.) 3,000 m (above sea level)
Ambient temp. when operating (max.) 40 °C
Altitude of installation site for motor (max.) cf. documentation for the motor
Ambient temp. when operating (max.) cf. documentation for the motor
Ambient humidity (max.) < 90%
T-board / plug 6 pins
Classification / certificate
Lenght of the pump 583 mm
1) The motor may accelerate with a delay when simultaneously an undervoltage is present at the motor and
the pump is at the minimum permissible and ambient temperature. Under such operating conditions the
motor protection switch may respond. In this case the motor may be started again.
Observe the data given on the motor nameplate.
NOTICE