Life Fitness CT9100 Configuration guide

CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
General Assembly
Upper Arm
Pedal Lever
Assembly
Rear Drive Shrouds
w/Decals
Clevis and Front
Frame Covers
Console
Assembly
Crank Arm w/Roller
Crankshaft
Assembly
Anti-Lift Bracket/
Outer Pedal Covers
Final Frame Drive
Linkage Assembly
Rocker Arm
Assembly
Drive Belts/
Alternator
Battery, Brackets,
and Frame Cover
Service Manual M051-00K61-A014
Operator Manual M051-00K61-A041
Installation Instructions M051-00K61-A056
Hardware Kit AK61-00050-0001
Optional: Chest Strap
AK40-00045-0002 Medium
AK40-00045-0003 Small
AK40-00045-0004 Large
Rocker Arm Covers
Console
Support
Cables
Rev. 18 Jan 2007

Page 2 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Unlabeled Parts
DESCRIPTION PART NO.
BRG: FLG 0.751X20 FF 1013-3 B 0017-00006-0234
BRG: FLG 1.254X20 EF 202420 B 0017-00006-0238
LEVELER: LEG 3/8-16X16 1.69 B 0017-00009-0795
CABLE-TIE: L=3-7/8 S/C#09-B’’ 0017-00042-0622
CABLE-TIE: L=15-5/16 S/C#09-B’’ 0017-00042-0772
GROMMET: PLASTI; #6 B 0017-00042-0821
4-40X6 SLT RND MS ST ZN B 0017-00101-0731
6- X 12 PHL RND AB ST ZN B 0017-00101-0823
4-40X 6 PHL PAN MS ST ZN B 0017-00101-1035
10-32X 8 SLT HEX MS G5 ZN B 0017-00101-1057
5/16-18X28 UNS HEX MS G8 ZD B 0017-00101-1642
3/8 – 16X88 UNS HEX BLT G8 ZN B 0017-00101-1651
1/4 -20X10 TRX FLT L CS ST BZ B 0017-00101-1728
NUT 10-32 HEX W/SEMS D ST ZN B 0017-00103-0081
NUT 4-40 HEX W/SEMS D ST ZN B 0017-00103-0093
NUT M 5X0.30-6H6H DIN D HEX ST ZN B 0017-00103-0159
NUT M 6X1.00-6H6H DIN D HEX 1.0 ST ZN B 0017-00103-0176
NUT 10-24 HEX D ST ZN B 0017-00103-0177
NUT 3/8 -16 HEX, JAM D G8 ZN B 0017-00103-0273
WSH 10 200-.334-047 LK-D ST ZN B 0017-00104-0004
WSH 10 200-.500-047 FL-D ST BO B 0017-00104-0168
WSH 385-1.25-125 FL-D ST ZN B 0017-00104-0194
WSH MM 240-.460-062 SL-D ST ZN B 0017-00104-0262
WSH 145-1.12-035 SP-D ST ZN B 0017-00104-0309
DECAL: PEDAL-LEVER; RT+LT C OK61-01230-0001
OVERLAY: CONS; CT-9100; UPR; ENG/MET; S/C-D OK61-01279-0001
BRKT: PCB-MTG OK61-01330-0003
SUPPORT: CONSOLE; WELD; PNTD; W/AVX RAMSEY’’D’’ OK61-05000-0011
CASE:CONSOLE; BLK S/C-E OK63-01028-0000
DECAL: CONSOLE B OK63-01118-0000
ROD: RESISTOR-MTG. B OK63-01166-0000
47 OHM 1/4W 5% CARBON N/D 100E-00005-0025
NC PROG CONS PCB ASSY: MFG; MULTI; CT85/91 A084-92220-A004
CBL-ASSY: JACK/HR S/C-C AK-36-00021-0003
CVR W/DCL ASSY: LINK; MFG;RT.D AK61-00056-0001
CVR W/DCL ASSY: LINK; MFG;LT.D AK61-00056-0002
CRANKARM+SPINDLE ASSY: PURCH.C AK61-00064-0001
CONTROL-LINK W/BRG ASSY: MFG.C AK61-00073-0001
LBL: PCB/SOFTWARE; BLANK B M051-00187-A000
LBL: PATENT; INTERNATIONAL B M051-00K20-A276
LBL: PATENT; DOMESTIC B M051-00K20-A277
INSTR: INSTAL; ENG; CT95 + M051-00K61-A045

Page 3 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Drive Belts and Alternator
Drive Belt
0K61-02700-0000
Intermediate Bracket
0K61-02400-0001
A
lternator Pivot Bolt
0017-00101-0964
A
lternator Strap Bolt-2
0017-00101-0986
Flange Lock Nut
0017-00103-0188
Alternator Strap
w/Insert
0K61-02601-0000
Intermediate
Pulley Bolt
0017-00101-0986
Alternator Belt
0K53-01184-0000
Intermediate Pulley Assy
A
K61-00061-0000
Lock Nut
0017-00103-0117
Alternator w/o Flywheel
0017-00009-0841
Alternator w/Flywheel
AK61-00250-0001
Alternator Flywheel
0K61-02500-0001

Page 4 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Console Support Assembly *Optional
Bolt-2
0017-00101-1645
Flat Washer-2
0017-00104-0192
Console Support
Assembly
AK61-00500-0012
Polar Upgrade Kit
GK61-00002-0035
Mounting Screws (8)
(not shown for accessory
tray and console)
0017-00101-1253
Accessory Tray Kit
OK63-01030-0000
Main Cable
AK61-00136-0000
Console Support Cap
0K61-01283-0000
Foam Grip (2)
0K61-05008-0000

Page 5 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Console Assembly
Language Console Assembly Overlay Bezel Upper Overlay Lower Overlay
Eng/Met AK61-00119-0001 AK61-00120-0001 0K61-01279-0001 0K61-01313-0001
Ger/Eur AK61-00119-0003 AK61-00120-0003 0K61-01279-0003 0K61-01313-0003
Spn/Eur AK61-00119-0004 AK61-00120-0004 0K61-01279-0004 0K61-01313-0004
Jap/Met AK61-00119-0006 AK61-00120-0006 0K61-01279-0006 0K61-01313-0006
Frn/Eur AK61-00119-0007 AK61-00120-0007 0K61-01279-0007 0K61-01313-0007
Itl/Eur AK61-00119-0008 AK61-00120-0008 0K61-01279-0008 0K61-01313-0008
Dut/Eur AK61-00119-0009 AK61-00120-0009 0K61-01279-0009 0K61-01313-0009
Por/Eur AK61-00119-0010 AK61-00120-0010 0K61-01279-0010 0K61-01313-0010
Console Board - Upper
A084-92220-A004
Console Case Assembly
AK63-00121-0000
Battery Door
0K63-01029-0000
Phillips Pan Screws(13)
0017-00101-1650
Bezel/Switch Assembly
AK63-00075-0000
Upper Overlay
Lower Overlay

Page 6 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Crank Arm w/Roller Assembly
Crank Arm w/Collar Kit
GK61-00002-0030
Set Screw
1/4-20x5
0017-00101-0333
Bolt
0017-00101-1606
Locking Nut
0017-00103-0025
Crank Cover
0K61-03100-0000
Crank Arm Collar
0K61-01260-0000
Bolt
0017-00101-1645
Extension Arm
0K61-03004-0000
Set Screw-2
0017-00101-0314
Roller w/Sleeve
AK61-00063-0000
Square Key
0K53-01122-0000

Page 7 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Crankshaft Assembly AK61-00157-0002
Snap Ring
0017-00100-0152
Pillow Block
Bearing
0K53-01181-0000
Crankshaft
w/Plate
OK61-1360-0002
Magnet/Standoff
A
K62-00186-0000
Lock Nut-4
0017-00103-0019
Crank Pulley
0K61-02409-0000
Bolt-4
0017-00101-1551
Crankshaft Plate
0K61-02302-0001
Flat Washer
0017-00104-0144
Bolt-3
(10-32x6)
0017-00101-1282
Pillow Block
Bearing
0K53-01181-000
0

Page 8 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Final Frame Drive Linkage Assembly
Wave Spring
0017-00009-1084
Spherical End Sleeve
0K61-01066-0000
Spherical Washer
0017-00009-1085
Washer
0017-00104-0044
Lock Nut
0017-00103-0286
Crank End Sleeve
0K61-01261-0000
Allen Head Bolt
0017-00101-1645
Tie Rod Kit
GK61-00002-0020
Washer
0017-00104-0164
Extension Arm
0K61-03004-0000
Washer
0017-00104-0164

Page 9 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Anti-Lift Bracket and Outer Pedal Covers
Left Outer Pedal Cover
AK61-00155-0002
Decal
0K61-06354-0000
Phillips Pan Screw
0017-00101-1242
Allen Head Bolt
0017-00101-1645
Anti-Lift Bracket
0K61-04114-0000
Right Outer Pedal Cover
AK61-00155-0001
Decal
0K61-06354-0000

Page 10 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Battery, Brackets, and Frame Cover
Battery 6v
0017-00003-0685
Torx Screws-6
0017-00101-1282
Locking Nut-4
0017-00103-0025
Flat Washer-4
0017-00104-0192
Cover
GK61-00002-0019
Spacer-2
0K61-01055-0001
Hex Bolt-4
0017-00101-1608
Power Control Bracket Assembly
AK61-00145-0000
Resistor Bracket Assembly
AK61-00127-0000
Bolt-5
0017-00101-1635

Page 11 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Clevis and Front Frame Covers
Clevis Cover Screw-2
0017-00101-1242
Clevis Cover-2
AK61-00062-0000
Stabilizer Cap-4
0K61-01284-0000
Wheel Shaft
0K61-01300-0000
Leg Leveler-4
AK61-00035-0000
Wheel Cap-2
0017-00042-1066
Adhesive Tap-4
0K61-04115-0002
Grommets
0017-00042-0754
Phillips Screw-18
0017-00101-1242
Front Cover-RT
0K61-06250-0000
Front Cover-LT
0K61-06240-0000
Wheel-2
0017-00042-0674

Page 12 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Pedal Lever Assembly
Tape-4 pieces
0K61-04115-0002
Pedal Kit
GK61-00002-0037
Clip-5
0017-00009-1143
Inside Cover-LT
0K61-06300-0001
Inside Cover-RT
0K61-06320-0001
Locking Nut-2
0017-00103-0137
Pedal Lever
Clevis Shaft-2
0K61-01076-0000
Bolt-2
0017-00101-1646
Left Pedal Assembly GK61-00002-0005,
Right Pedal Assembly GK61-00002-0006
Push-On Clip-4
0017-00009-1143
BEVELED WASHER
OK61-01356-0000
O-Ring
0017-00041-0053
Rocker Seal
0K61-01359-0000

Page 13 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Rocker Arm Covers
Phillips Pan Screw-18
0017-00101-1242
Rear Cover
0K61-06010-0002
Front Cover
0K61-06020-0002
Boot
0K61-06000-0000
Polar Receiver
AK40-00045-0001
Insulator Receiver Tube
0K36-01059-0002

Page 14 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Rocker Arm Assembly
Flat Washer
0017-00104-0454
Rocker Arm
A
K61-00094-0002
Hex Bolt
0017-00101-1635
Shaft Split Collar
0K61-01259-0000

Page 15 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Rear Drive Shrouds w/Decals
Phillips Pan Screw-22
0017-00101-1242
Hex Screw-4
(1/4-20x8)
0017-00101-1160
Left Rear Cover
w/Decal
AK61-00060-0003
Right Rear Cover
w/Decal
AK61-00060-0004
Plug-2
0k14-01384-0000

Page 16 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Upper Arm / Heart Rate Assembly
Upper Arm - RT
Assembly
AK61-00101-0001 Upper Arm - LT
Assembly
A
K61-00101-0002
Flat Washer
0017-00104-0450
Bolt
0017-00101-1645
Grip(2)
0K61-06003-0000
End Cap
0K61-01291-0000

Page 17 of 17
CT9100 Cross-Trainer CT91-0000-04 S/N CTJ 100000-up
Cables
Polar Cable
A
K61-00014-0001
Main Cable
A
K61-00136-0000
Reed Switch
118E-00001-0140
A
lternator to PCB Cable
AK61-00135-0000