Life Fitness Cross-Trainer User manual

ARCTIC SILVER QUIET DRIVE CROSS TRAINER 95Xe
Customer Support Services
PARTS MANUALrevised 30 Jul 2008

2
ARCTIC SILVER QUIET DRIVE 95Xe 95XE-0XXX-03
REFERENCES S/N AXG100000 and up
OPERATION MANUAL M051-00K62-A095
SERVICE MANUAL M051-00K62-A149
HARDWARE BAG AK62-00152-0001
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
ACCESS PANEL ASSEMBLY AK62-00172-0000
COAX CABLE AK32-00020-0000
POWER SUPPLY w/CORD, 12v 118E-00001-0161
DC POWER CABLE, 80 IN. AK32-00075-0004
LiNE CORD: DOM 10A 125V 0017-00003-0704
LINE CORD: CON 10A 250V 0017-00003-0691
LINE CORD: 10A UK 0017-00003-0889
LINE CORD: AUSTRALIA 0017-00003-0918

3
ARCTIC SILVER QUIET DRIVE 95Xe 95XE-0XXX-03
CONTENTS S/N AXG100000 and up
Page
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4
HANDLEBARS AND BULLHORNS .................................................................................5
COMPLETE CONSOLE ASSEMBLY...............................................................................6
CONSOLE COMPONENTS ..............................................................................................7
UPPER FRAME HARDWARE ..........................................................................................8
ROCKER ARMS AND PEDAL LEVERS ..........................................................................9
CRANK COVER AND LOWER CAPS..............................................................................10
LOWER FRAME SHROUDS AND HARDWARE..............................................................11
PEDAL LEVER COMPONENTS.......................................................................................12
PCB, BATTERY, REED SWITCH & BRACKET...............................................................13
BEARING INSERT ASSEMBLY ......................................................................................14
CRANK ARM PULLEY ASSEMBLY.................................................................................15
DRIVE MODULE………………………………………………………………………………….16
DRIVE MODULE HARDWARE.........................................................................................17
CABLES............................................................................................................................18
Note: The 95Xe comes with both Telemetry and LifePulse Sensors.

4
ARCTIC SILVER QUIET DRIVE 95Xe 95XE-0XXX-03
Console Support & Deadshaft Covers S/N AXG100000 and up
Rear Outside
Deadshaft Covers
0K62-01012-0000
Right Inside
Deadshaft Cover
0K62-01010-0000
Left Inside
Deadshaft Cover
0K62-01011-0000
Front Inside
Deadshaft Covers
0K62-01009-0000
Console Support
AK62-00123-0000
Console Support Cap
0K62-01030-0000
Console Support
Shroud
0K62-01023-0000
Bullhorn Cover, RT
0K62-01007-0001
Bullhorn Cover, LT
0K62-01008-0001
Front Outside
Deadshaft Covers
0K62-01013-0000

5
ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Handlebars and Bullhorns S/N AXG100000 and up
Right Handlebar
AK62-00086-0000
User Arm
Heart Rate Cable
AK61-00051-0001
Right Bullhorn Assembly
AK62-00053-0001
Left Bullhorn Assembly
AK62-00054-0001
A
K62-00057-0001 Bullhorn
0K62-01136-0000 Grip
0K62-01199-0000 Gasket
A
K62-00058-0001 Bullhorn
0K62-01136-0000 Grip
0K62-01199-0000 Gasket
Left Handlebar
AK62-00087-0000
User Arm
Heart Rate Cable
AK61-00051-0001
HR Sensor Kit
GK20-00002-0005
Medallion Bug
AK58-00245-0000
Bug Adaptor
0K62-01034-0001

6
ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Complete Console Assembly S/N AXG100000 and up
CONSOLE ASSEMBLY
GK62-00002-0047 KIT: SERVICE LCD CONSOLE NTSC; ENG
GK62-00002-0048 KIT: SERVICE LCD CONSOLE NTSC; SPN
GK62-00002-0049 KIT: SERVICE LCD CONSOLE NTSC; JAP
GK62-00002-0050 KIT: SERVICE LCD CONSOLE NTSC; FRN
GK62-00002-0051 KIT: SERVICE LCD CONSOLE NTSC; POR
GK62-00002-0052 KIT: SERVICE LCD CONSOLE NTSC; CHI
GK62-00002-0053 KIT: SERVICE LCD CONSOLE NTSC; KOR
GK62-00002-0054 KIT: SERVICE LCD CONSOLE PAL; ENG
GK62-00002-0055 KIT: SERVICE LCD CONSOLE PAL; GER
GK62-00002-0056 KIT: SERVICE LCD CONSOLE PAL; SPN
GK62-00002-0057 KIT: SERVICE LCD CONSOLE PAL; FRN
GK62-00002-0058 KIT: SERVICE LCD CONSOLE PAL; ITL
GK62-00002-0059 KIT: SERVICE LCD CONSOLE PAL; DUT
GK62-00002-0060 KIT: SERVICE LCD CONSOLE PAL; POR
GK62-00002-0061 KIT: SERVICE LCD CONSOLE PAL; CHI
GK62-00002-0062 KIT: SERVICE LCD CONSOLE PAL; KOR
GK62-00002-0063 KIT: SERVICE LCD CONSOLE PAL; RUS

7
ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Console Components S/N AXG100000 and up
A
084-92247-A011 NTSC

8
ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Upper Frame Hardware S/N AXG100000 and up
Handlebar
Mounting Screws(6)
0017-00101-1791
Bullhorn Screw Kit
(includes 4 screws)
GK62-00002-0042
Bullhorn Cover
Screws
0017-00101-1854
Outside Deadshaft
Cover Screws(4)
0017-00101-1796
Inside Deadshaft
Cover Screws(2)
0017-00101-1796
Console Mounting
Screws(4)
0017-00101-1796
Console Support
Mounting Screws(6)
0017-00101-1791
Shroud Mounting
Screws
0017-00101-1796
Accessory Tray
(not shown)
0K62-01022-0000
Mounting Screws(2)
0017-00101-1846

9
ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Rocker Arms & Pedal Levers S/N AXG100000 and up
Left Pedal
Lever Assembly
A
K62-00235-0000
Right Pedal
Lever Assembly
A
K62-00236-0000
LF Bug
Medallion Assembly
AK58-00245-0000
contents:
Rocker Arms (2)
Hardened Spacers (2)
Retaining Rings (2)
Alcohol pad
Oilite Washers (2)
Loctite 620
Rocker Arms
AK62-00002-0070
Shaft Collar w/Screws
0K61-01259-0000

10
ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Crank Cover and Lower Caps S/N AXG100000 and up
Crank Cover
0K61-03100-0002
Mounting screws(2)
0017-00101-1837
Stabilizer Caps
0K62-01003-0000(4)
Front frame Cap
0K62-01004-0000
Mounting Screws
0017-00101-1795(2)

11
ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Lower Frame Shrouds & Hardware S/N AXG100000 and up
Leg Levelers
A
K62-00124-0000 Wheel/Bracket Assy
AK62-00102-0000
Mounting Screws(6)
0017-00101-1789
Ladder Frame Cover w/Decal
AK62-00106-0000
Mounting Screws(4)
0017-00101-1795
Right Link Cover w/decal
AK62-00111-0000
Left Link Cover w/decal
AK62-00112-0000
Mounting screws(12)
0017-00101-1796
Rear Shroud Assy.
AK62-00223-0000
Mounting screws(4)
0017-00101-1796
Shroud Panel
0K62-01002-0003
Mounting screws(4)
0017-00101-1795
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Right Inside Rocker Cover
0K62-01038-0000
Right Inside Lever Joint Cover
0K62-01040-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting screw
0017-00101-1836
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Left Inside Rocker Cover
0K62-01037-0000
Left Inside Lever Joint Cover
0K62-01039-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting Screw
0017-00101-183
6

12
ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Pedal Lever Assembly Components S/N AXG100000 and up
Left Pedal
0K62-01005-0000
RightPedal
0K62-01006-0000
Pedal Mounting Hardware
Screws(4)
0017-00101-1805
Washer(4)
0017-00104-0469
Roller w/Bearing
AK62-00196-0001
Shaft Collar
0K62-01065-0000
Washer
0017-00104-0474
Brass Washer
0K47-01104-0000
Anti-LiftRoller
0K62-01191-0000
Hex Nut
0017-00103-0333
Inside Pedal Cover, RT
0K62-01015-0000
Inside Pedal Cover, LT
0K62-01016-0000
Mounting Screws(5)
0017-00101-1796
Anti-Lift Track
0K62-01208-0000
Screws(2)
0017-00101-1836
Roller Extrusion
AK62-00197-0000
Screws(2)
0017-00101-1789
Pedal/Rocker Shaft
and Bearing Assembly
GK62-00002-0001
E-Ring
0017-00100-0107
Thrust Washer
0K47-01105-0000
Brass Washer
0K47-01104-0000
Note: Units with serial number AXG100308
or lower will require kit GK62-00002-0015
when replacing either the tie rod assembly
or the crank extension for the firsttime
.
Crank Extension
Mounting Bolt
0017-00101-1907
Washer
0017-00104-0479
Nut
0017-00103-0333
Control Link Kit
GK62-00002-0071
(contains 2 control links,
part nos. AK62-00384-0000)
Control Links (2)
AK62-00384-0000

13
ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
PCB, Battery, Reed Switch & Bracket S/N AXG100000 and up
Power Control Board
B084-92280-A000
PCB Mounting screws (4)
0017-00101-1838
PCB, Reed Switch
Battery Bracket
0K62-01233-0000
Grommet (4)
0017-00042-0821
Reed Switch
118E-00001-0140
Reed Switch
Mounting screws (2)
0017-00101-1794

14
ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Bearing Insert Assembly – AK62-00299-0000 S/N AXG100000 and up
1” Bearing
0K62-01221-0000
Bearing Flanges (2
)
0K62-01220-0000
Service Kit- GK62-00002-0044
Includes:
1- crankshaft
2- bearings
2- sets of bearing flanges
4- nuts and washers
Service Kit- GK62-00002-0045
Includes:
1 - intermediate shaft
2 - bearings
2- sets of bearing flanges
4- nuts and washers

15
ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Crank Arm Pulley Assembly S/N AXG100000 and up
Crank arm weld
Assembly
AK62-00205-0000
Magnet-Standoff
Assembly
AK62-00186-0000
Poly-V Crank Pulley
0K61-02409-0000
Magnet Mounting
screw
0017-00101-1835
washer
0017-00104-0144
Retaining Ring
0017-00100-0107
Crank arm
mounting bolt
0017-00101-1849
nut - 0017-00103-0334
Crankshaft Plate
0K61-02302-0001
Crankshaft Plate
Mounting screws (4)
0017-00101-1834

16
ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Drive Module S/N AXG100000 and up
Poly-V Metric
Pulley
0K35-01186-0007
Pulley Set Screws
0017-00101-1833
J8 Flexonic
Belt
0K62-01134-0000
Right Crank Arm
Weld Assembly
AK62-00204-0000
A
lternator-Flywheel
Assembly
AK61-00250-0001
Mando Alternator Brushes
0017-00009-0895
Crankshaft
0K62-01222-0000
Crank Arm-Pulley
Assembly
See Page 15 for
breakdown
J10 Flexonic Belt
0K62-01135-0000
Intermediate Shaft
0K62-01223-0000
Resistor Assembly
Includes Power
Control Cable
AK62-00260-0000 Bearing-Insert
Assembly (4)
See Page 14 for
breakdown

17
ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Drive Module Hardware S/N AXG100000 and up
Crank Arm
Mounting bolt
0017-00101-1849
nut
0017-00103-0334
A
lternator-Flywheel
Assembly
Mounting bolt
0017-00101-0986
Crankshaft
0K62-01222-0000
Square
Machine Key (2)
0K53-01122-0000
Alernator-flywheel
mounting bolt
and nut
bolt-0017-00101-1867
nut-0017-00103-0332
Machine Key
0K53-01183-0000
Retaining ring
0017-00100-0107
Poly-V pulley
mounting screw
and washer
0017-00101-1836
0017-00104-0465
Use Weld-Nut Kit
GK62-00002-006
8

18
ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-03
Cables S/N AXG100000 and up
Coax Cable
AK32-00020-0000
AccessPanel
AK62-00172-0000
IncludesCables
DCPowerCable
AK32-00075-0004
InverterPower
Cable
AK32-00032-0000
HeadPhoneJack
Cable
AK3200043-0000
FlatflexCable
118E-00001-0178
PolarReceiverCable
AK32-00032-0000
ConsoleCabletoIF
AK32-00026-0005
PowerCable
ToSBC
AK32-00006-0005
HRExtensionCable
AK61-00052-0003
PowerControl
Cable
AK62-00092-0000
Heart Rate Cable
in User Arm L or R
AK61-00051-0001