Life Fitness CLUB Series ARM CURL User manual

CLUB SERIES ARM CURL
Part # 7166301
Rev. B Revision: 10/12/011
ASSEMBLY INSTRUCTIONS

PARTS LIST
KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION QTY
1 68844xx TOWER 1 15 3102942 3/8 X 3-1/2” BOLT 2
1A 6908401 CABLE 1 16 3102905 3/8 X 3-3/4” BOLT 4
1B 6714901 GUIDE ROD BUSHING 2 17 3202404 3/8 X 3” BUTTON HEAD BOLT 4
1C 6692601 END CAP 3 X 2 3 18 3108406 3/8 X 3/4” FLAT HEAD BOLT 2
1D 3222801 4-1/2 PULLEY 3 19 3102807 3/8” LOW HEIGHT LOCK NUT 20
1E 3102807 3/8 NYLOCK NUT 3 20 3221501 3/8” ACORN NUT 1
1F 6866701 3/8 RH WASHER 4 21 3102514 3/8” SAE WASHER 25
1G 6866601 CAP, BLACK 4 22 3114502 3/8” LOCK WASHER 1
1H 6925801 KEEP CLEAR LABEL 1 23 6866701 3/8” RH WASHER 43
1I 3102933 3/8-16 X 2 BOLT 1 24 3233502 1/2 X 3-1/4” SHOULDER BOLT 1
1J 6480301 3/8 SPACER 4 25 6020601 1/2” FLANGE BEARING 2
1K 3102903 3/8-16 X 2.5 BOLT 2 26 3203501 PILLOW BLOCK 2
1L 3102514 WASHER 3/8 FLAT 2 27 6913801 WEIGHT STACK SELECTOR PIN 1
2 71641xx ARM SUPPORT ASSY 1 28 3108001 WEIGHT STACK CUSHION 2
3 68903xx HANDLE ASSY 1 29 6866601 BLACK RH CAP 4
3A 6912001 HANDLE GRIP 2 30 3222001 1” SHAFT COLLAR 2
4 71646xx PIVOT ARM ASSY 1 31 3116001 1-1/4” RUBBER BUMPER 1
5 68839xx GUIDE ROD SUPPORT 1 32 6714901 GUIDE ROD BUSHING 2
6 68889xx CAM SHROUD 1 33 6912801 ACCORDION SLEEVE 2
7 68909xx COUNTERBALANCE 1 34 6937401 PLACARD LABEL 1
8 71644xx CROSS SUPPORT 1 35 6941301 LANGUAGE PLACARD LABEL 1
9 71650xx SEAT FRAME 1 36 6861902 TOP SHROUD 1
9A 6911002 SEAT ADJ ASSY 1 37 6926901 GUIDE ROD 2
9B 6912202 HINGE ASSY 1 38 6887202 10 LB. WEIGHT PLATE (STD) 15
9C 6897101 ADJUST PLATE 1 39 6888402 15 LB. WEIGHT PLATE (OPT) 5
9D 6897001 ADJUST PLATE 15 POS 1 40 69132xx ARM/CHEST PAD 3
9E 3234301 BOLT 4 41 69131xx SEAT PAD 1
10 68888xx 4 X 18” PLATE 1 42 3230701 STARLOCK WASHER 4
11 6925502 HEAD PLATE 1 43 6971601 WEIGHT STACK LABEL 1
12 3102901 3/8 X 1-1/4” BOLT 8 44 6866602 WHITE RH CAP 39
13 3102903 3/8 X 2-1/2” BOLT 3 OR 6866603 PLATINUM RH CAP 39
14 3102922 3/8 X 2-3/4” BOLT 6
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:
CodeDescription
#02ROYAL BLUE
#03SLATE
#04CRANBERRY
#05NORTHWOODS
#06 SPACE BLUE
#07AMERICAN BEAUTY RED
#08SUEDE
#12 BLACK
#13HUNTER GREEN
#14 REGIMENTAL BLUE
#15GINGERSNAP
#16CONCORD
#17URQUOISE
#18 RASPBERRY
#19CROCUS

2"
1C
1G
1E
1F
1J 1
1H
1B
1L
1I
1D
1A
1K

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
3/8 X 2-3/4” 14
44
21 23
1
44
19
2
• LOOSELY assemble the top of the ARM SUPPORT (2) to the TOWER (1) using four RH CAPS (44), two 3/8 X 2-3/4” BOLTS
(14), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (23) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in
FIGURE 1.
• LOOSELY assemble the bottom of theARM SUPPORT (2) to the TOWER (1) using four RH CAPS (44), two 3/8 X 3-3/4” BOLTS
(16), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (23) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in
FIGURE 1.
3/8 X 3-3/4” 16
1A
1B

• LOOSELY assemble the SEAT FRAME (9) to the ARM SUPPORT (2) using four RH CAPS (44), two 3/8 X 3-3/4” BOLTS (16),
four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (23), and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in
FIGURE 2.
STEP 2:
FIGURE 2
5
3/8 X 3-3/4” 16
9
19
2
23
21
44
9D
1A
9A
9E
9C
9B

6
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 3:
FIGURE 3
•Securely tighten all loose frame connections made to this point, then proceed to snap RH
CAPS (44) over the RH WASHERS (23) on all tightened connections.
• LOOSELY assemble the CROSS SUPPORT (8) to theARM SUPPORT (2) and SEAT FRAME (9) using seven RH CAPS (44), four
3/8 X 2-3/4 BOLTS (14), seven 3/8” SAE WASHERS (21), seven 3/8” RH WASHERS (23) and three 3/8” LOW HEIGHT LOCK
NUTS (19) as shown in FIGURE 3.
3/8 X 2-3/4” 14
9
8
2
23
44
19
21 9A
9B

7
• Slide two ACCORDION SLEEVES (33) and two PILLOW BLOCKS (26) over the PIVOT ARM (4) as shown in FIGURE 4
STEP 4
FIGURE 4
• SECURELY assemble the PIVOT ARM (4) to the ARM SUPPORT (2) using four previously inserted 3/8 X 3” BUTTON HEAD
CAP SCREWS (17), four RH WASHERS (23), four 3/8” LOW HEIGHT LOCK NUTS (19) and four RH CAPS (44) as shown.
STEP 5:
FIGURE 5
33
26
4
• Assemble one 1-1/4” RUBBER BUMPER (31) to the ARM SUPPORT (2) where the PIVOT ARM (4) shaft contacts tube.
TIGHTEN!
SET SCREWS
3/8 X 3” 17
2
19
44
23
4
31
• IMPORTANT! When PIVOT ARM (4) is centered and level in the PILLOW BLOCKS (26), tighten the PILLOW BLOCK set
screws.
42
17 3/8 X 3”
BUTTON HEAD
• Assemble four 3/8 X 3” BUTTON HEAD CAP SCREWS (17) and four STARLOCK WASHERS (42) to the the PILLOW
BLOCKS (26) as shown in FIGURE 4.

8
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 6:
FIGURE 6
STEP 7:
FIGURE 7
• Assemble the HANDLE (3) to the PIVOT ARM (4) using one 1/2 X 3-1/4” SHOULDER BOLT (24), one 3/8” LOCK WASHER
(22), and one 3/8” ACORN NUT (20) as shown in FIGURE 7. (NOTE: TIghten enough to allow HANDLE to rotate freely.)
• Insert two 1/2” FLANGE BEARINGS (25) into the HANDLE (3) as shown in FIGURE 6.
25
3
24 1/2 X 3-1/4”
22
20
4
3A

9
STEP 8:
FIGURE 8
• SECURELY assemble the COUNTERBALANCE (7) to the PIVOT ARM (4) using two RH CAPS (44), one 3/8 X 2-1/2” BOLT
(13), two 3/8” SAE WASHERS (21), two 3/8” RH WASHERS (23) and one 3/8” LOW HEIGHT LOCK NUT (19) as shown in
FIGURE 8.
STEP 9:
FIGURE 9
• Slide the end of the CABLE into the bushing on the PIVOTARM (4) as shown in FIGURE 9.
13 3/8 X 2-1/2”
23
44
21
7
4
19
4
CABLE
1A
1A

3"
STEP 10:
FIGURE 10
• SECURELY assemble the CHEST/ARM PAD (40) to the SEAT FRAME (9) using two RH CAPS (44), two 3/8 X 1-1/4” BOLTS
(12) and two 3/8” RH WASHERS (23) as shown in FIGURE 10. (Note the the direction of the hole pattern on pad.)
• SECURELY assemble the SEAT PAD (41) to the seat post on the SEAT FRAME (9) using two BLACK RH CAPS (29), two 3/8
X 1-1/4” BOLTS (12) and two 3/8” RH WASHERS (23) as shown in FIGURE 10.
12 3/8 X 1-1/4”
29
9
23
40
41
0123456
1/2 1/2 1/2 1/2 1/2 1/2
10
• SECURELY assemble the CAM SHROUD (6) to the ARM SUPPORT (2) using two RH CAPS (44), two BLACK RH CAPS
(29), two 3/8 X 3-1/2” BOLTS (15), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (23) and two 3/8” LOW
HEIGHT LOCK NUTS (19) as shown in FIGURE 10.
3/8 X 3-1/2” 15
29
19
50
23
21
44
50
12 3/8 X 1-1/4”
44 23

STEP 11:
FIGURE 11
• SECURELY assemble the 4 X 18” PLATE (10) to the SEAT FRAME (9) using two 3/8 X 3/4” FLAT HEAD BOLTS (18), two
3/8” RH WASHERS (23), two 3/8” LOW HEIGHT LOCK NUTS (19) and two 3/8” RH CAPS (44) as shown in FIGURE 11.
11
STEP 12:
FIGURE 12
• SECURELY assemble two CHEST/ARM PADS (40) to the 4 X 18” PLATE (10) using four RH CAPS (44), four 3/8 X 1-1/4”
BOLTS (12) and four 3/8” RH WASHERS (23) as shown in FIGURE 12. (Note the direction of the hole pattern on the pads.)
18 3/8 X 3/4”
44
19
23
10
10
12 3/8 X 1-1/4”
44
23
40
9

STEP 13:
• Insert the two GUIDE RODS (37) (found in SHROUD KIT box) into the base of theTOWER (1) as shown in FIGURE 13. Lubricate
the GUIDE RODS (37) with a slicon or teflon spray that is available at most hardware stores.
• Slide two WEIGHT STACK CUSHIONS (28) down over the GUIDE RODS (37). See FIGURE 13.
• Using EXTREME CAREplace fifteen 10 LB. WEIGHT PLATES (38) over the GUIDE RODS (37) as shown in FIGURE 13.(NOTE:
If HEAVYWEIGHT OPTION is being used, slide ten 15LB. WEIGHT PLATES (39) over the GUIDE RODS (37) first, then
slide five 10 LB. WEIGHT PLATES (38) over the GUIDE RODS.)
• Carefully Slide the HEAD PLATE (11) down over the GUIDE RODS (37) onto the weight stack as shown in FIGURE 13.
• Slide one WEIGHT STACK SELECTOR PIN (27) over the shaft on the HEAD PLATE (11) as shown in FIGURE 13.
FIGURE 13
12
• Slide two GUIDE ROD BUSHINGS (32) over each GUIDE ROD(37)
• Slide two 1” SHAFT COLLARS (30) over each GUIDE ROD (37) as shown in FIGURE 13.
• Place the GUIDE ROD SUPPORT (5) over the GUIDE RODS (37) as shown in FIGURE 13.
28
38
37
11
27
30
32
5
1
38
39
HEAVYWEIGHT
OPTION

13
• Screw the treaded end of the CABLE approximately 1” into the end of the shaft on the HEAD PLATE (11) and tighten jam nut
securely. See FIGURE 14.
STEP14:
FIGURE 14
• Insert the WEIGHT STACK PIN (27) into the WEIGHT STACK as shown in FIGURE 14.
• SECURELY assemble the GUIDE ROD SUPPORT (5) to the TOWER (1) using four RH CAPS (44), two 3/8 X 2-1/2” BOLTS
(13), four 3/8” RH WASHERS (23) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 14. (NOTE: Be sure
to route cable through the hole of the GUIDE ROD SUPPORT (5) before tightening.)
TIGHTEN!
13 3/8 X 2-1/2” 44
23
19
44
32
30
11
27
• Slide GUIDE ROD BUSHINGS (32) into the tubes on the GUIDE ROD SUPPORT (5), slide 1” SHAFT COLLARS (30) under-
neath the GUIDE ROD BUSHINGS (32) and SECURELY tighten the set screws.
5
• If the HEAD PLATE (11) does not sit on top of the first WEIGHT PLATE (38), push the head plate down, insert the SELECTOR
PIN (27) and perform several repetitions on the machine. This will relax the cable system and prevent the HEAD PLATE (11) from
lifting up.
• If after completing previous step the HEAD PLATE (11) still does not sit on top of the first WEIGHT PLATE (38) or if there is
excess slack in the cable system, adjust the threaded end of the CABLE accordingly and retighten the jam nut.
1

14
STEP15:
FIGURE 15
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• Peel the backing off the WEIGHT STACK LABELS (43), line up sheet to the right of the selector opening and apply labels to
the 10 lbs.WEIGHT PLATES (38) and/or 15lbs. WEIGHT PLATES (39) starting with the HEAD PLATE (11) as shown in
FIGURE 15.
43
38
11
39
• REFER TO SHROUD KIT ASSEMBLY INSTRUCTIONS.
• The WEIGHT STACK LABEL sheet (43) includes labels for both lbs. and kgs. for both the standard and optional weight stacks.

15
FIGURE 16
• Assemble the PLACARD LABEL (34) or the FOREIGN LANGUAGE PLACARD LABEL (35) to the FRONT SHROUD as shown
in FIGURE 16.
STEP16:
FRONT SHROUD
35
34

Clean:
• Upholstery with mild soap and water.
• Guide rods with a cotton cloth.
• Hand grips with mild soap and water.
• Frame damage can be repaired with touch-up paint purchased from your LifeFitness customer service representative at (800)328-
9714.
Inspect:
• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment
points.
• Hardware should be checked for looseness. Tighten as required.
• Frames should be inspected for wear or damage.
• Hand Grips should be checked for wear or damage
Lubricate:
• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not
spray lubricant directly on the Guide Rods.
PREVENTATIVE MAINTENANCE TIPS
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
2. Do not allow minors or children to play on or around this equipment.
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
3. Exercise with care to avoid injury.
4. Consult your physician before beginning any exercise program.
16
Thank you for purchasing the LifeFitness CLUB SERIESARM CURL. If unsure of proper use of equip-
ment, call your local LifeFitness distributor or call the LifeFitness customer service department at
[phone].
CAUTION-PLEASE READ
Action DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED
CLEAN
Upholstery X
Guide Rods X
Hand Grips X
INSPECT
Visual Overall X
Cables X
Hardware X
Frame X
Hand Grips X
LUBRICATE
Guide Rods X
WARRANTYINFORMATION
10 YEARS STRUCTURUAL FRAME
3 YEARS PILLOW BLOCKS, PULLEYS, WEIGHT PLATES AND GUIDE RODS
1 YEAR CABLES
90 DAYS UPHOLSTERY