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Life Fitness CLUB Series ARM CURL User manual

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CLUB SERIES ARM CURL
Part # 7166301
Rev. B Revision: 10/12/011
ASSEMBLY INSTRUCTIONS
PARTS LIST
KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION QTY
1 68844xx TOWER 1 15 3102942 3/8 X 3-1/2” BOLT 2
1A 6908401 CABLE 1 16 3102905 3/8 X 3-3/4” BOLT 4
1B 6714901 GUIDE ROD BUSHING 2 17 3202404 3/8 X 3” BUTTON HEAD BOLT 4
1C 6692601 END CAP 3 X 2 3 18 3108406 3/8 X 3/4” FLAT HEAD BOLT 2
1D 3222801 4-1/2 PULLEY 3 19 3102807 3/8” LOW HEIGHT LOCK NUT 20
1E 3102807 3/8 NYLOCK NUT 3 20 3221501 3/8” ACORN NUT 1
1F 6866701 3/8 RH WASHER 4 21 3102514 3/8” SAE WASHER 25
1G 6866601 CAP, BLACK 4 22 3114502 3/8” LOCK WASHER 1
1H 6925801 KEEP CLEAR LABEL 1 23 6866701 3/8” RH WASHER 43
1I 3102933 3/8-16 X 2 BOLT 1 24 3233502 1/2 X 3-1/4” SHOULDER BOLT 1
1J 6480301 3/8 SPACER 4 25 6020601 1/2” FLANGE BEARING 2
1K 3102903 3/8-16 X 2.5 BOLT 2 26 3203501 PILLOW BLOCK 2
1L 3102514 WASHER 3/8 FLAT 2 27 6913801 WEIGHT STACK SELECTOR PIN 1
2 71641xx ARM SUPPORT ASSY 1 28 3108001 WEIGHT STACK CUSHION 2
3 68903xx HANDLE ASSY 1 29 6866601 BLACK RH CAP 4
3A 6912001 HANDLE GRIP 2 30 3222001 1” SHAFT COLLAR 2
4 71646xx PIVOT ARM ASSY 1 31 3116001 1-1/4” RUBBER BUMPER 1
5 68839xx GUIDE ROD SUPPORT 1 32 6714901 GUIDE ROD BUSHING 2
6 68889xx CAM SHROUD 1 33 6912801 ACCORDION SLEEVE 2
7 68909xx COUNTERBALANCE 1 34 6937401 PLACARD LABEL 1
8 71644xx CROSS SUPPORT 1 35 6941301 LANGUAGE PLACARD LABEL 1
9 71650xx SEAT FRAME 1 36 6861902 TOP SHROUD 1
9A 6911002 SEAT ADJ ASSY 1 37 6926901 GUIDE ROD 2
9B 6912202 HINGE ASSY 1 38 6887202 10 LB. WEIGHT PLATE (STD) 15
9C 6897101 ADJUST PLATE 1 39 6888402 15 LB. WEIGHT PLATE (OPT) 5
9D 6897001 ADJUST PLATE 15 POS 1 40 69132xx ARM/CHEST PAD 3
9E 3234301 BOLT 4 41 69131xx SEAT PAD 1
10 68888xx 4 X 18” PLATE 1 42 3230701 STARLOCK WASHER 4
11 6925502 HEAD PLATE 1 43 6971601 WEIGHT STACK LABEL 1
12 3102901 3/8 X 1-1/4” BOLT 8 44 6866602 WHITE RH CAP 39
13 3102903 3/8 X 2-1/2” BOLT 3 OR 6866603 PLATINUM RH CAP 39
14 3102922 3/8 X 2-3/4” BOLT 6
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:
CodeDescription
#02ROYAL BLUE
#03SLATE
#04CRANBERRY
#05NORTHWOODS
#06 SPACE BLUE
#07AMERICAN BEAUTY RED
#08SUEDE
#12 BLACK
#13HUNTER GREEN
#14 REGIMENTAL BLUE
#15GINGERSNAP
#16CONCORD
#17URQUOISE
#18 RASPBERRY
#19CROCUS
2"
1C
1G
1E
1F
1J 1
1H
1B
1L
1I
1D
1A
1K
STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
3/8 X 2-3/4” 14
44
21 23
1
44
19
2
• LOOSELY assemble the top of the ARM SUPPORT (2) to the TOWER (1) using four RH CAPS (44), two 3/8 X 2-3/4” BOLTS
(14), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (23) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in
FIGURE 1.
• LOOSELY assemble the bottom of theARM SUPPORT (2) to the TOWER (1) using four RH CAPS (44), two 3/8 X 3-3/4” BOLTS
(16), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (23) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in
FIGURE 1.
3/8 X 3-3/4” 16
1A
1B
• LOOSELY assemble the SEAT FRAME (9) to the ARM SUPPORT (2) using four RH CAPS (44), two 3/8 X 3-3/4” BOLTS (16),
four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (23), and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in
FIGURE 2.
STEP 2:
FIGURE 2
5
3/8 X 3-3/4” 16
9
19
2
23
21
44
9D
1A
9A
9E
9C
9B
6
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 3:
FIGURE 3
•Securely tighten all loose frame connections made to this point, then proceed to snap RH
CAPS (44) over the RH WASHERS (23) on all tightened connections.
• LOOSELY assemble the CROSS SUPPORT (8) to theARM SUPPORT (2) and SEAT FRAME (9) using seven RH CAPS (44), four
3/8 X 2-3/4 BOLTS (14), seven 3/8” SAE WASHERS (21), seven 3/8” RH WASHERS (23) and three 3/8” LOW HEIGHT LOCK
NUTS (19) as shown in FIGURE 3.
3/8 X 2-3/4” 14
9
8
2
23
44
19
21 9A
9B
7
• Slide two ACCORDION SLEEVES (33) and two PILLOW BLOCKS (26) over the PIVOT ARM (4) as shown in FIGURE 4
STEP 4
FIGURE 4
• SECURELY assemble the PIVOT ARM (4) to the ARM SUPPORT (2) using four previously inserted 3/8 X 3” BUTTON HEAD
CAP SCREWS (17), four RH WASHERS (23), four 3/8” LOW HEIGHT LOCK NUTS (19) and four RH CAPS (44) as shown.
STEP 5:
FIGURE 5
33
26
4
• Assemble one 1-1/4” RUBBER BUMPER (31) to the ARM SUPPORT (2) where the PIVOT ARM (4) shaft contacts tube.
TIGHTEN!
SET SCREWS
3/8 X 3” 17
2
19
44
23
4
31
• IMPORTANT! When PIVOT ARM (4) is centered and level in the PILLOW BLOCKS (26), tighten the PILLOW BLOCK set
screws.
42
17 3/8 X 3”
BUTTON HEAD
• Assemble four 3/8 X 3” BUTTON HEAD CAP SCREWS (17) and four STARLOCK WASHERS (42) to the the PILLOW
BLOCKS (26) as shown in FIGURE 4.
8
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 6:
FIGURE 6
STEP 7:
FIGURE 7
• Assemble the HANDLE (3) to the PIVOT ARM (4) using one 1/2 X 3-1/4” SHOULDER BOLT (24), one 3/8” LOCK WASHER
(22), and one 3/8” ACORN NUT (20) as shown in FIGURE 7. (NOTE: TIghten enough to allow HANDLE to rotate freely.)
• Insert two 1/2” FLANGE BEARINGS (25) into the HANDLE (3) as shown in FIGURE 6.
25
3
24 1/2 X 3-1/4”
22
20
4
3A
9
STEP 8:
FIGURE 8
• SECURELY assemble the COUNTERBALANCE (7) to the PIVOT ARM (4) using two RH CAPS (44), one 3/8 X 2-1/2” BOLT
(13), two 3/8” SAE WASHERS (21), two 3/8” RH WASHERS (23) and one 3/8” LOW HEIGHT LOCK NUT (19) as shown in
FIGURE 8.
STEP 9:
FIGURE 9
• Slide the end of the CABLE into the bushing on the PIVOTARM (4) as shown in FIGURE 9.
13 3/8 X 2-1/2”
23
44
21
7
4
19
4
CABLE
1A
1A
3"
STEP 10:
FIGURE 10
• SECURELY assemble the CHEST/ARM PAD (40) to the SEAT FRAME (9) using two RH CAPS (44), two 3/8 X 1-1/4” BOLTS
(12) and two 3/8” RH WASHERS (23) as shown in FIGURE 10. (Note the the direction of the hole pattern on pad.)
• SECURELY assemble the SEAT PAD (41) to the seat post on the SEAT FRAME (9) using two BLACK RH CAPS (29), two 3/8
X 1-1/4” BOLTS (12) and two 3/8” RH WASHERS (23) as shown in FIGURE 10.
12 3/8 X 1-1/4”
29
9
23
40
41
0123456
1/2 1/2 1/2 1/2 1/2 1/2
10
• SECURELY assemble the CAM SHROUD (6) to the ARM SUPPORT (2) using two RH CAPS (44), two BLACK RH CAPS
(29), two 3/8 X 3-1/2” BOLTS (15), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (23) and two 3/8” LOW
HEIGHT LOCK NUTS (19) as shown in FIGURE 10.
3/8 X 3-1/2” 15
29
19
50
23
21
44
50
12 3/8 X 1-1/4”
44 23