Life Fitness Arctic Silver 97TWEZ User manual

ARCTIC SILVER 97TWEZ TREADMILL
Customer Support Services
PARTS MANUALrev 23 May 2008

2
Page
MANUALS, ASSEMBLIES, and PAINT ................................................................3
CONSOLE and OVERLAY ASSEMBLY.................................................................5
CONSOLE COMPONENTS – JAPANESE ..............................................................6
UPRIGHTS, HANDRAILS, and ERGO BAR...........................................................7
ERGO BAR with LIFEPULSE ..........................................................................8
REAR END CAPS and CUP HOLDERS ................................................................9
MOTOR COVER, FRONT COVER, and END CAPS ..................................................10
SCUFF PAD and TINSEL ..............................................................................11
ON-OFF SWITCH, ACCESS PLATE, and GROMMETS...............................................12
BELT, DECK, and REAR ROLLER ....................................................................13
LIFT FRAME and RECEPTACLE ASSEMBLY .........................................................14
LIFT MOTOR ASSEMBLY ..............................................................................15
IDLER ASSEMBLY ......................................................................................16
LEG LEVELER ASSEMBLY .............................................................................17
FRONT ROLLER ASSEMBLY...........................................................................18
DRIVE MOTOR ASSEMBLY ............................................................................19
DSP CONTROLLER ASSEMBLY........................................................................20
LINE CORDS............................................................................................21
CABLES .................................................................................................22
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Contents S/N TWY100000 and up

3
Language Operation
Manual* Instruction Assembly* Instruction Bag Assembly* Service Manual
ENGLISH M051-00K58-A232 M051-00K58-A181 AK58-00542-0000
FRENCH
PORTUGUESE
SPANISH M051-00K58-A233 M051-00K58-A182 AK58-00542-0001
DUTCH
GERMAN
ITALIAN M051-00K58-A234 M051-00K58-A183 AK58-00542-0002
JAPANESE M051-00K58-A235 M051-00K58-A184 AK58-00542-0003
EUR M051-00K58-A232 M051-00K58-A181 AK58-00542-0004
M051-00K58-A253
*Not all operation manuals, instruction assemblies, and instruction bag assemblies are available.
HDWR-BAG ASSY: MFG;95T/97T; part #AK58-00226-0000
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Manuals, Assemblies, and Paint S/N TWY100000 and up
Item HDWR-BAG ASSY Components Qty
0K58-01305-0002 PLUG: UPRIGHT S/C-C 2
0K58-01347-0000 GASKET: ERGOBAR C 2
0017-00009-1049 WRENCH: TORX; T27 B 1
0017-00042-0326 GROMMET: PLASTI; .130/.005 S/C#13-B 2
0017-00042-0840 CLIP: WIRE; PUSH-MTG; 3/4"; S/C#80-B 5
0017-00101-1770 8-15X 8 PHL PAN A SS NO B 6
0017-00101-1772 10-16X 8 PHL PAN B ST ZS B 6
0017-00101-1773 1/4 -20X 8 TRX BUT CS SS NO B 6
0017-00101-1774 5/16-18X40 TRX FLT CS ST ZS B 4
0017-00101-1778 1/2 -13X16 UNS HEX CS G5 ZB B 4
0017-00101-1780 8- X20 PHL TRS AB SS NO B 8
0017-00104-0325 WSH 516-.873-125 SL-D ST ZN B 4
0017-00103-0327 NUT 5/16-18 HEX; JAM D ST ZS B 4

4
KIT: SERV; ROLLER-GUARDS; 97Ti BM; part #GK58-00002-0096
KIT: SERV; ANTI-SLIP RAIL BM: part #GK58-00002-0071
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Manuals, Assemblies, and Paint S/N TWY100000 and up
Part Number KIT: SERV; ROLLER-GUARDS; 93/95Ti BM Components Qty
AK58-00361-0001 GUARD-ASSY: MFG; RT; 5.00 B 1
AK58-00361-0002 GUARD-ASSY: MFG; LT; 5.00 B 1
M051-00K58-B128 INSTR: SERV; ROLLER-GUARDS + 1
0017-00042-0326 GROMMET: PLASTI; .130/.005 S/C#13-B 2
0017-00042-1147 GROMMET: NYLON; SCREW B 2
0017-00101-1776 10-16X 8 PHL PAN B ST ZB B 4
Part Number KIT: SERV; ANTI-SLIP RAIL BM Components Qty
Available only in the kit INSTR:TEMPLT; ANTI-SLIP RAIL B 4
Available only in the kit INSTR: KIT; ANTI-SLIP RAIL + 1
0K58-01376-0000 RAIL: ANTI-SLIP;STEALTH-GREY E 2
Available only in the kit PAD: WIPE; ALCOHOL/DRY B
TOUCH UP PAINT
Part Number Description
0017-00008-0204 PAINT: CAN; SPRAY; ARCTIC SILVER
0017-00008-0205 PAINT: BOTTLE; ARCTIC SILVER ( .5 OZ )
0017-00008-0206 PAINT: PEN; ARCTIC SILVER ( .33 OZ )
INK TRANSFOR TOUCH-UP PAINT*
Part Number Description
0017-00008-0210 PAINT: TOUCH-UP; SHADOW-GRAY; .6 OZ BTL.
0017-00008-0211 PAINT: TOUCH-UP; SHADOW-GRAY; .6 OZ. PEN
*see Service Bulletin GN05032101N

5
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Console and Overlay Assembly S/N TWY100000 and up
LANGUAGE CONSOLE* OVERLAY/BEZEL
ASSEMBLY* OVERLAY*
ENG/ENG AK58-00535-0001 AK58-00549-0001 N/A
ENG+MET AK58-00535-0002 AK58-00549-0002 N/A
GERMAN AK58-00535-0003 AK58-00549-0003 N/A
SPANISH AK58-00535-0004 AK58-00549-0004 N/A
JAPANESE AK58-00535-0006 AK58-00549-0006 N/A
FRENCH AK58-00535-0007 AK58-00549-0007 N/A
ITALIAN AK58-00535-0008 AK58-00549-0008 N/A
DUTCH AK58-00535-0009 AK58-00549-0009 N/A
PORUGUESE AK58-00536-0010 AK58-00549-0010 N/A
*Not all consoles, overlay/bezel assemblies, and overlays are available.

6
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Console Components - Japanese S/N TWY100000 and up
10-32X 8 PHLPAN
1 ST BZ B (8)
0017-00101-1288
DECAL: CONSOLE; REAR
0K58-01357-0000
CASE; CONSOLE; FRONT; STEALTH;
HEADPHONE; 97Ti S/C-E
0K58-01273-0005
Accessory Cover
0K58-01280-0000
Qty needed is 13
6-19X 6 PHL PAN
PLT G5 ZN B
0017-00101-1275
PROG CONS PCB
ASSY: MFG; 97TEZ
A084-92185-A010
Headphone/C-SAFE Cable
AK32-00147-0001
HEADPHONE-JACK ASSY:
PURCHASED;TR/CT C
AK32-00133-0000
6-32X10 PHL PAN
MS ST BZ B
0017-00101-1811
Stop Switch
0K58-01321-000
0
Micro Switch
0017-00032-018
5
Rubber Pad
0K58-01359-0000
Disc Magnet
0K40-01070-0000
Stop Tether Assembly
AK58-00322-0000
POLAR PCB W/HEADER
AK39-00064-0000
PCB-ASSY: H/R;
SIDE-CONSOLE B
B084-92255-B000
CBL-ASSY:
SIDE-CONSOLE
AK58-00031-0000
CASE: CONSOLE; REAR
AK39-00064-0000

7
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Uprights, Handrails, and Ergo Bar S/N TWY100000 and up
Handrail Hex Nut (4)
0017-00103-0327
Handrail-Assy: Boxed
AK58-00256-0000
Top RT Handrail Boot
0K58-01303-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot
0K58-01304-0002
Console Mounting
Screw (4)
0017-00101-1773
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Tube Caps (2)
0K58-01396-0000
Upright, RT
AK58-00311-0003
Upright, LT
AK58-00311-0004
Upright Tube Cap (2)
0K58-01302-0000
Upright Tube
Cap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
Upright Mounting
Screw (6)
0017-00101-1778
Washer (6)
0017-00104-0325
Upright, Plug (2)
0K58-01305-0002
Handrail Collar (2)
0K58-01348-0000

8
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Ergo Bar with Lifepulse - AK58-00219-0000 S/N TWY100000 and up
8-16X18 PHL PAN
PLT ST BO B (2)
0017-00101-0824
I/R LENS-COVER ASSY
AK58-00064-0000
KIT: SERV; MFG;
ELECTRODES; LARGE
GK20-00002-0005
GASKET: ERGOBAR (2)
0K58-01347-000
0

9
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Rear End Caps and Cup Holders S/N TWY100000 and up
Cup Holder, LT
AK58-00247-0002
Cup Holder, RT
AK58-00247-0001
Rear End cap
0K58-01268-0000
Screws ( 4 )
0017-00101-1772 Rear End Cap
0K58-01268-0000

10
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Motor Cover, Front Cover, and Front End Caps S/N TWY100000 and up
10-16X 8 PHL PAN
B ST ZS B (4)
0017-00101-1772
GUARD-ASSY: MFG;
RT; 3.50 B
AK58-00360-0001
MOTOR-SHROUD ASSY:
MFG; 95Ti D
AK58-00397-0000
10-16X 8 PHL PAN
B ST ZB B (4)
0017-00101-1776
GUARD-ASSY: MFG;
LT; 3.50 B
AK58-00360-0002
10-32x10 PHL PAN
MS ST ZS B ( 4 )
AK58-00360-000
1
FRONT-PANEL
W/MEDALLION ASSY
AK58-00272-0000
MEDALLION-ASSY:
PURCH;LF-BUG B
AK58-00245-0000
ENDCAP: FRONT
0K58-01267-0000
ENDCAP: FRONT
0K58-01267-0000
10-16X 8 PHL PAN
B ST ZS B ( 4 )
0017-00101-1772

11
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Scuff Pad and Tinsel S/N TWY100000 and up
RAIL: ANTI-SLIP;
STEALTH-GREY (2)
0K58-01376-0000
SPRING: EXTENSION; TINSEL
0017-00009-0901
TINSEL
0K58-01102-0001
8-32X 6 SLT HXW
TT ST ZN B
0017-00101-0975

12
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
On-Off Switch, Access Plate, and Grommets S/N TWY100000 and up
FRONT VIEW
SWITCH: ROCKER;
22A DPST
0017-00032-0198
BACK VIEW
ACCESS-PLATE ASSY
AK58-00329-0000
GROMMET:
NYLON; SCREW (2)
0017-00042-1147
GROMMET: PLASTI; 130/.005 S/C#13-B (8)
0017-00042-0326
CLIP: WIRE; PUSH-
MTG; 3/4"; S/C#80-B
0017-00042-0840
CLAMP: WIRE; 5/8"
0017-00042-1072
Note:
The ink transfer decal can be
touched up but it cannot be
replaced in the field.
(see SB No. GN05032101N)
DECAL: FRAME; LF-LOGO
0K60-01193-0000
GROMMET: PLASTI; .
130/.005 S/C#13-B (2)
0017-00042-0326
8-32X 6 PHL PAN
TT ST PH B (2)
0017-00101-0162
GROMMET: PLASTI; .
130/.005 S/C#13-B (4)
0017-00042-0326

13
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Belt, Deck, and Rear Roller S/N TWY100000 and up
DECK: TREADMILL; WAXLESS
0K58-01091-0002
1/4 -20x20 HXS FLT L
CS ST ZB B (4)
0017-00101-1775
SPRING: TECSPAK,
BLACK S/C-B (8)
0K40-01026-0002
LBL: BELT-LIMIT; RT.
M051-00K58-A100
LBL: CAUTION;
HI-VOLT;ENG+FRN B
M051-00K58-A014
BELT: WALKING; BLK
;
W/LOGO; NP7131 C
0K58-01397-0000 LBL: BELT-LIMIT; LT.
M051-00K58-A101
ROLLER: REAR; 5"
0K58-01068-0000
Rear Roller Adjusting Screws ( 2 )
3/8 -16X48 HEX SOC L CS ST SS B
0017-00101-1880
NUT 1/4 -20 TINNERMAN
D ST ZN B (4)
0017-00103-0198
1/4 -20X16 HXS BUT
L CS G8 BO B (8)
0017-00101-1652
WSH 255-.562-046
FL-D ST ZN B (8)
0017-00104-0072

14
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Lift Frame and Receptacle Assembly S/N TWY100000 and up
Lock Nut (2)
0017-00103-0285
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheel (2)
0K58-01071-0000
Phillips Screw (2)
0017-00101-1612
Washer (2)
0017-00104-0189
Lift Frame End Cap (4)
0017-00042-1076
COVER: PIVOT;
LIFT-FRAME (2)
0K58-01322-0000
Frame Screws (2)
0017-00101-1723
Line Cord Socket Brkt
0017-01419-0000
Line-Cord
Lower Receptacle Brkt
0K58-01420-0000
Frame Screws (2)
0017-00101-1723
IEC Receptacle
0017-00003-0949 RECEPTACLE-ASSY:
MFG; RECESS B
AK58-00514-0000
Frame Screws (4)
0017-00101-1723

15
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Lift Motor Assembly S/N TWY100000 and up
Clevis Pin
0017-00007-0214
Cotter Pin
0017-00007-0208
Nut 10-24 Locking
D ST ZN B (2)
0017-00103-0283
A
ctuator: Linea
r
0K58-01062-0000
Decline Switch
Bracket
0K58-01150-0003
Mini Switch
0017-00032-0194
4-40X10 PHL PAN
F ST ZN B (2)
0017-00101-1629
Decline Switch
Bracket Assembly
AK58-00116-0000

16
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Idler Assembly S/N TWY100000 and up
Idler Arm Assembly
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Grommet
0017-00042-0326
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Shaft
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw (2)
0017-00101-1193
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)

17
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Leg Leveler Assembly - AK58-00464-0000 S/N TWY100000 and up
Level w/Bush Assembly
0K58-00089-0000
Pivot Pin
0K58-01098-0000
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Nut (4)
0017-00101-1652
Lock Washer (4)
0017-00104-0333
Flat Washer (4)
0017-00104-0190

18
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Front Roller Assembly - AK58-00067-0000 S/N TWY100000 and up
Poly-V Pulley 8”
0K58-01105-0000
Hex Bolt (4)
0017-00101-1632
Flat Washer (4)
0017-00104-0330
Lock Washer (4)
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bolt
0017-00101-0974
5” Front Roller
0K58-01067-0001_

19
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
Drive Motor Assembly S/N TWY100000 and up
Poly-V Pulley
0K58-01056-0001
Locking Nut (4)
0017-00103-0027
Insulating Shoulder
Washer (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-0001 FLYWHEEL: CAST-IRON
0K58-01092-0002
Set Screw (2)
0017-00101-0333
Note:
Key is part of drive
motor only; not
available separately
MOTOR-ASY: W/CAUTION LBL;MF
G
AK58-00171-0001
Washer (4)
0017-00104-0409

20
ARCTIC SILVER 97TWEZ 97TWEZ-XXXX-02
DSP Controller Assembly S/N TWY100000 and up
Voltage Part No. Description
100-120 GK58-00002-0118 KIT: SERV; MFG; DSP CONTROLLER 100-120; LED
200-240 GK58-00002-0120 KIT: SERV; MFG; DSP CONTROLLER 200-240; LED