Lincoln B Series User manual

Page
Section - E35 - 42D
Form 403240
August 2002
SPECIFICATIONS
Maximum working pressure 2000 p.s.i.
Material Inlet 3/4" NPT (Female
Material outlet 3/4" NPT (Female
Sheave width 5-1/2"
Sheave diameter 19-1/4"
Drum diameter 12-3/4"
Overall width 10"
Overall height 22-1/2"
Overall depth 21"
DESCRIPTION
The Model 84672 high floow hose reel is a spring operated
unit designed to hold and retract upto 50 feet of 1/2 diameter
hose. Larger hose diameters can be used with reduced hose
length, see maximum hose capacity chart on page 2.
The reel is a heavy duty unit and designed for bus and truck
lubrication or wherever extra heavy duty construction and long-
er length delivery hose is required. The reel can be installed
as a single unit or in multiple configurations.
Reel features include a reel latch that automatically locks at
desired positions as the hose is extended and releases with
a short pull on the hose.
OWNER/OPERATOR RESPONSIBILITY
It is the owner/operator responsibility to properly use and
maintain this equipment.
The instructions and warnings contained in this manual
shall be read and understood by the owner/operator prior to
operating this equipment.
If an owner/operator does not understand English, the
contents of this manual shall be explained in the owner/
operator native language to assure the owner/operator
comprehends.
It is the owner/operator responsibility to maintain the
legibility of all warning and instruction labels.
The owner/operator shall retain this manual for future
reference to Important warnings, operating and mainte-
nance Instructions.
Failure to heed the following warnings including misuse,
over pressurizing, modifying parts, using incompatible
chemicals and fluids, or using worn or damaged parts,
may result in equipment damage and/or serious person-
al in ury, fire, explosion, or property damage.
Do not exceed the stated maximum working pressure of
the reel or of the lowest rated component in your system.
Do not alter or modify any part of this equipment.
Do not operate this equipment with combustible gas.
Do not attempt to repair or disassemble the equipment
while the system Is pressurized.
Make sure all fluid connections are securely tightened
before using this equipment.
Always read and follow the fluid manufacturers recom-
mendations regarding fluid compatibility, and the use of
protective clothing and equipment.
Check all equipment regularly and repair or replace worn
or damaged parts immediately.
Never point the dispensing valve at any part of the body or
at another person.
Never try to stop or deflect material from dispensing valve
or leading connection or component with your hand or
body.
Always check equipment for proper operation before each
use, making sure safety devices are in place and operat-
ing properly.
Always follow the pressure relief procedure after shutting
off the pump, when checking or servicing any part of the
system, and when installing, cleaning or changing any
part of the system.
Model 84672
BARE HOSE REEL
Series B

Page Number - 2 Form 403240
INSTALLATION
DELIVERY HOSE INSTALLATION (MAXIMUM SPRING
TENSION)
NOTE: Maximum hose capacities are based on SAE specified
hoses. Exceeding these capacities voids warranty.
Refer to DELIVERY HOSE INSTALLATION for proper
hose to reel assembly.
Maximum hose capacities (including hang down :
3/4 I.D. air/water hose (SAE 100 R3 40 ft.
1/2 I.D. Air/water hose (SAE 100 R6 50 ft.
1/2 I.D. Oil hose (SAE 100 R3 50 ft.
3/4 I.D. Oil hose (SAE 100 R11 30 ft.
For smoother operation during retraction and to increase
hose life, de-tack hose by wiping entire hose length with a
light lubricating oil before installing on reel. Assemble outlet
adapter to hose and tighten securely. Use teflon tape on
threads to prevent leaks. See Figure (1). Insert hose end
with outlet adapter through roller outlet and secure to axle
head with U-keeper. Make sure seal is installed correctly in
axle before assembling.
From open side of reel, loop entire length of hose onto reel
in a clockwise direction. Pull hose out through roller outlet to
wind power spring. When hose is completely extended,
latch reel to prevent it from unwinding. Continue to add
loops of hose and pull out hose until power spring winds
tight.
IMPORTANT INSTRUCTIONS
Perform the following instructions as stated to correctly set
the power spring for maximum tension. Allow reel to retract
two full revolutions and latch reel. Carefully unloop remain-
ing hose from reel.
Position hose clamp so that approximately 1/2 loop of hose
remains on reel and latching does not occur when hose is
fully extended. While holding hose, allow reel to retract
hose until desired height from floor is obtained, then latch
reel. Slide ball stop over free end of hose and position
slightly below roller outlet. Tighten screws to secure ball
stop to hose. Power spring is now set to maximum tension.
ADJUSTING SPRING TENSION
Should less spring tension be desired, pull hose out from
roller outlet to provide slack and latch reel. Unwind one
loop of hose from reel. Pull excess hose out through roller
outlet and unlatch reel to retract hose. Check tension and
repeat above procedure until desired tension is obtained.
ATTACHING CONNECTING HOSES
To prevent damaging hose connections and/or compo-
nents when pulling hose from reel, pull on the hose itself
and not on the control valve or swivel. Do not pull or jerk
on the hose when fully withdrawn from the reel.
To avoid damaging reel components, always make sure
hose clamp is properly installed.
To prevent premature power spring failure, spring
tension should be adjusted so that it requires at least
two full turns of the reel sheave before the spring is
wound tight.
To prevent damage to connecting hose when installing
hose to reel, sufficient clearance must be provided from
outside edge of sheave.
See Figure (2). Assemble connecting hose to swivel.
Connect other end of connecting hose to material supply
line source or connection.

Page Number - 3
Form 403240
REEL INSTALLATION AND ADJUSTMENT
See Figure (3 . The guide arm may be positioned in 22-1/2
degree increments as shown. For ease of operation and
increased hose life, the guide arm should be positioned to
minimize hose strain as the delivery hose is pulled through
the roller outlet.
Three studs must be used to securely attach the guide arm. It
may be necessary to change the position of the hex head
screw and one stud in order to obtain the desired guide arm
position.
The hose clamp must be relocated if the guide arm is in
position B or C. Refer to SERVICE PARTS for hose clamp
location.
SAFETY INFORMATION
Read and understand all warnings, cautions and instructions
before operating this equipment. Extreme caution should be
used when operating this equipment as personal injury and/
or property damage can result from equipment misuse.
Adequate personal protection is recommended to prevent
splashing of material on the skin or in the eyes. ALWAYS
disconnect air coupler from pump when the pump is not
being used.
PRESSURE RELIEF PROCEDURE
Always perform this procedure when the pump is shut off and
before checking, servicing, installing, cleaning or repairing
any part of this system.
Perform the following procedure:
A. Disconnect the air supply to the pump.
B. Point the dispensing valve away from yourself and
others.
C. Open the dispensing valve into an appropriate container
until the pressure is relieved.
If the above procedure does not relieve the pressure, the
dispensing valve or hose may be restricted. To relieve the
pressure, very slowly loosen the hose end coupling. Then
loosen completely and clear the dispensing valve and/or
hose.
INSPECTION
Prior to operation or maintenance a visual inspection shall be
made. Check reel system for leaks, worn or missing parts.
Any reel that appears to be damaged in any way, is badly
worn or operates abnormally shall be removed from use until
repairs are made. Contact factory authorized service center
for repairs.
If overpressurizing of the equipment is believed to have
occurred, contact a factory authorized service center for
inspection of the reel.
Annual inspection by a factory authorized service center is
recommended.
DISASSEMBLY
To disassemble, perform ASSEMBLY procedures in reverse.

Page Number - 4 Form 403240
ASSEMBLY
Assemble reel as follows. Refer to SERVICE PARTS for part
numbers and location.
A. Assemble arbor and ratchet casting (237670 to support
assembly (237656 with four hex head screws (50014
and four hex nuts (51022 .
B. Lubricate V-ring seal (237671 and place on arbor and
ratchet casting (237670 with lip facing away from arbor
ratchet.
C.Assemble power spring assembly (237672 onto arbor
and ratchet casting (237670 until spring canister
bottoms on arbors shoulder.
D. Lubricate V-ring seal (237673 and assemble onto arbor
and ratchet casting (237670 with lip facing toward
spring canister.
E. Assemble axle (242017 to sheave assembly (237680
with three nuts (51412© .
F. Assemble axle and sheave assembly to reel by sliding
axle (242017 through bearings in the arbor and ratchet
casting (237670 . Secure with washer (48217 and TRU-
ARC (68424 . Shim as required using shims (48385
between washer (48217 and arbor and ratchet casting
(237670 to eliminate axle end play.
G. Rotate sheave assembly (237680 and align six \
mounting holes with mating holes in power spring
canister (237672 . Secure with five carriage bolts
(237738 , carriage bolt (237739 and six nuts (51412© .
NOTE: The carriage bolt (237739 is assembled in hole
adjacent to pawl pin.
H. Assemble roller outlet arm assembly (237690 on bolts
(50014 and secure using three nuts (51022 .
I. Assemble roller outlet assembly (237692 to roller outlet
arm assembly (237690 by snapping into stamped out
contour in roller arm. Make certain that snaplocks are
firmly seated after assembling. Install (50033 hex head
screws through roller outlet. Secure with nut (51304 .
J. Assemble swivel assembly (84679 onto axle (242017
and tighten.
K. Assemble swivel adapter (242015 into axle (242017 .
L. Assemble hose clamp (272382© to sheave assembly
(237680 with carriage bolt (237738 . Secure with nut
(51010 .
M. Assemble latch pawl (237683 to pawl pin on power
spring assembly (237672 and secure with washer
(48327 and TRUARC (66316 .
N. Assemble extension spring (237695 to latch pawl
(237683 and carriage bolt (237739 . Secure with locknut
(51304 .
13162 and 565253 are part of 237672
©
©
©
© Indicates change

Page Number - 5
Form 403240
PART QTY DESCRIPTION PART QTY DESCRIPTION
48217 1 Washer 237672 1 Power spring assembly
48327 1 Washer 237673 1 V-ring seal
48385 4 Shim washer 237680 1 Sheave assembly
50014 4 Hexhead screw 237683 1 Latch pawl
50033 4 Hexhead screw 237692 1 Rolleroutletassembly
51022 7 Hexnut 237695 1 Extension spring
51304 5 Locknut 237738 6 Carriage bolt
51412 10 Hexnut 237739 1 Carriage bolt
66316 1 Tru-arc 237690 1 Rolleroutletarm assembl
y
68424 1 Tru-arc 242015 1 Swivel adapter
84679 1 Swivel assembly 242017 1 Axle
237656 1 Support assembly 242505 1 3/4"NPTFNipple
237670 1 Arbor and ratchetcasting 242506 1 3/4"NPTFElbow (45)
237671 1 V-ring seal 272382 1 Hose clamp
SERVICE PARTS
REPAIR
Repair is limited to replacement of listed service parts.
Special procedures and tools are required. Contact Lincoln
Customer Service, One Lincoln Way, St. Louis, MO 63120-
1578, (314 679-4200 for your nearest authorized service
center.
When ordering replacement parts, list:
Part number, description, model number and series letter.
©
©
© Indicates change

Page Number - 6 Form 403240
Americas:
One Lincoln Way
St. Louis, MO 63120-1578
USA
Phone [phone]
Fax [phone]
Europe/Africa:
Heinrich-Hertz-Str 2-8
D-69183 Walldorf
Germany
Phone [phone]
Fax [phone]
Asia/Pacific:
25 Intl Business Park
#01-65 German Centre
Singapore 609916
Phone [phone]
Fax [phone]
© Copyright 2002
Printed in USA
Web site:
www.lincolnindustrial.com
LIMITED WARRANTY
LINCOLN warrants the equipment it supplies to be free from defects in material and workmanship for one (1) year following
the date of purchase. If equipment proves to be defective during this warranty period it will be repaired or replaced, at
Lincolns discretion, without charge provided that factory authorized examination indicates the equipment to be defective. To
obtain repair or replacement, you must ship the equipment, transportation charges prepaid, with proof of date of purchase
to a Lincoln authorized Warranty and Service Center, within the one (1 year following the date of purchase.
This warranty is extended to the original retail purchaser only. It does not apply to equipment damaged from accident,
overload, abuse, misuse, negligence, faulty installation or abrasive or corrosive materials, or to equipment repaired or
altered by anyone not authorized by Lincoln to repair or alter the equipment. This warranty applies only to equipment
installed and operated according to the recommendations of Lincoln or its authorized field personnel. No other express
warranty applies.
Any implied warranties applicable to equipment supplied by Lincoln, including the warranties of merchantability and fitness
for a particular purpose, will last only for (1 year from the date of purchase. Some jurisdictions do not allow limitations on
how long an implied warranty lasts, so the above limitation may not apply to you.
In no event shall Lincoln be liable for incidental or consequential damages. Lincolns liability on any claim for loss or
damage arising out the sale, resale or use of equipment it supplies shall in no event exceed the purchase price. Some
jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you.
This warranty gives you specific legal rights. You may also have other rights that vary by jurisdiction.