Lincoln PMA - 2 User manual

2.1A-88002-C06
Subject to change without notice
Page 1 of 15
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
User Manual
MagneticPumpPMA-2
Magnetic Pump PMA - 2
4495b04

2.1A-88002-C06
Page 2 of 15
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
User Manual
MagneticPumpPMA-2
Subject to change without notice
Page
Table of contents ........................................................... 2
Safety instructions ........................................................ 2
Fields of application ...................................................... 3
Structure ......................................................................... 3
Operation ........................................................................ 4
Specifications of the installation site............................ 4
Electric connection ......................................................... 4
Erection and installation ............................................... 4
Operating instructions.................................................. 4
Start-up............................................................................. 4
Connection of tube lines and filling of pump......... 4
Venting ....................................................................... 4
TableofContents
Page
Maintenance and Repair................................................ 4
Troubleshooting.............................................................. 5
Technical Data................................................................ 5
Switch times.................................................................... 7
Electric equipment.......................................................... 7
Identification Code.......................................................... 9
Dimensions................................................................... 10
Accessories .................................................................. 11
Single parts of magnetic pump PMA - 2................... 13
Arrangement of outlets................................................. 14
Installation of proximity switch .................................... 14
Declaration of manufacturer........................................ 15
Operation of the Magnetic Pump
• The magnetic pump should only be used if it is in good
technical condition.
• Defects and faults which may impair its operation and
safety must be remedied immediately.
• The reservoir must be refilled in due time with clean oil.
• Should you need more information than is given in this
User Manual, please contact our company (see address
below).
• The PMA-2 magnetic pump is exclusively designed for
use in centralized oil lubrication systems.
• The limiting values specified in the Technical Data,
particularly in the maximum operating pressure and the
maximum frequency, must on no account be exceeded.
• Any other use is not in accordance with the specified
instructions.
• The manufacturer is not liable for damages resulting
from improper use.
Maintenance and Repairs
• Before any maintenance or repair on the magnetic pump
is done, the User Manual and the Safety Instructions
must be read.
• The User Manual must be available on the site where the
pump is in operation.
• Alteration or modifications of the magnetic pump are only
allowed if approved by the manufacturer.
• For repairs use only original Lincoln spare parts.
• If other spare parts are used, the manufacturer may be
released from its liability for the resulting consequences.
Appropriate Use
SafetyInstructions

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User Manual
MagneticPumpPMA-2
FieldsofApplication
4112b97
Fig. 1 - Magnetic pump for chain lubrication via spray nozzle
• The magnetic pump is designed to be used as an oil
supply pump, preferably in chain lubrication systems.
• It can be used in a centralized lubrication system either
- as a splash lubrication device for the accurate lubricati-
on of chain studs and rollers, if used in connection with
nozzles,
or
- as a drop lubrication or brush lubrication device, if used
with progressive divider valves.
• Due to the high pulse frequency the pump is also suita-
ble for high-speed chains.
• the pump is driven by an electromagnet (2, fig. 2).
• The movement of the drive pinion (teeth or chain) is
sensored by the proximity switch (7, fig. 1) which, in this
way, controls the electromagnet for splash lubrication.
1 - Oil reservoir 5 - Control unit
2 - Shut-off valve 6 - Proximity switch on
3 - Magnetic pump drive wheel
4 - Spray nozzles

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User Manual
MagneticPumpPMA-2
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Structure
R - Oil from the reservoir 4 - Piston support
P - Pressure connection 5 - Compression spring
1 - Plug (with rectifier for AC version) 6 - Piston
2 - Electric solenoid 7 - Check valve
3 - Tappet
Fig. 2 Sectional drawing of the PMA-2
4496b04

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LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
User Manual
MagneticPumpPMA-2
Start-up
Connection of the tube lines and filling of the pump
* connect the pressure line(s) and the filling line to the
corresponding connections on the pump.
Take care that no dirt or other foreign
particles enter the pump housing.
* Clean the tube lines before connecting them.
* Avoid contamination of the environment.
* Fill the reservoir with clean oil.
* Open the shut-off valve in the oil supply line to the pump.
Venting
* Unscrew the venting screw (E, Fig. 11) until oil emerges.
Then re-tighten the venting screw.
* Let the pump run until all connected nozzles operate
properly.
Operation
• The armature of the electric solenoid (2, Fig. 2) receives
an electrical pulse (energizing) from the proximity switch
(6, Fig. 1). It contacts the piston support (4, Fig. 2) via a
tappet (3). The piston support causes the pistons (6) to
move.
ErectionandInstallation
• even, solid and vibration-free installation surface
• protected from dust and dirt
• safe from atmospheric influences
• Installation position: horizontal, venting screw
to the left or to the right
• Oil supply: free oil supply from the
reservoir
Tightening torque of the faste-
ning screws 15 Nm 10%
Max. length of tube line
to the nozzles:
Output 60 mm³: steel tube 6 m
plastic tube 3 m
Output 30 mm³: steel tube 3 m
plastic tube 1.5 m
Specifications of the installation site Electrical connection
Before connecting the device,
disconnect the system from the
power supply.
The installation and connection of electric devices must
be carried out only by qualified electrician personnel!
Observe the relevant rules of technology and the respec-
tive work protection legislation (directives, standards).
Electric connection of the electrical solenoid
• in accordance with the electrical wiring diagram and the
switching diagram
Electric connection of the proximity switch
• in accordance with the electrical wiring diagram and the
switching diagram
OperatingInstructions
Maintenance and Repair
Before undertaking any repair on the
pump:
*Disconnect the system from the
power supply and make sure that it
cannot be restarted inadvertently
* Close the shut-off valve in the oil
supply line
* Reduce the pump and system
pressure to zero. Danger due to
splashing oil.
•Repair work may be carried out only by qualified
personnel using original Lincoln spare parts.
• Provided that the pump dispenses only clean oil, it does
not need any particular maintenance.
• The piston of each pump element lies directly in the oil
being dispensed and is therefore lubricated automatical-
ly.
• The pistons eject a dosed quantity of oil to the pressure
connection (P). The return stroke of the pump pistons
and that of the armature are spring activated. During the
return stroke the pistons suck fresh oil from the storage
chamber. The pump is ready for the next lubrication
pulse.
• A proximity switch (optional version) monitors the operati-
on of the pump.

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MagneticPumpPMA-2
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• Fault: Pump does not supply
• Cause: • Remedy:
• Electric solenoid defective * Check the supply voltage, replace the defective
electrical solenoid.
• Fault: Pump does not supply, solenoid receives pulses
• Cause: • Abhilfe:
• No oil in the system * Check the oil supply to the pump. Refill the reservoir.
• Piston damaged * Replace complete pump element
• Suction borehole clogged * Remove pump element, clean it and check for foreign
particles
• Air in the system * Vent the pump and the tube lines (see „Start-up“)
•Any repairs which are beyond the knowledge of the user’s personnel must be carried out by Lincoln experts. For this
purpose, return the defective pup to the repair department of the Walldorf works or call for a specialist who will carry out
the repair on site.
Service address: LINCOLN GmbH & Co. KG
Abt. Kundendienst
Postfach 1263
D-69183 Walldorf
Troubleshooting
NOTE: The following items only describe faults occuring at the pump itself. Faults due to an electric failure or system mal-
function must be looked up in the system description.
• After any replacement or repair the tube lines and the
pump must be vented again.
• The pistons are subject to natural wear, which depends
on the cycle time and pressure setting.
TechnicalData
Pump
Number of outlets: 1 - 6
Note: If progressive metering devices are installed downstream of the
pump, do not use more than 2 outlets.
Lubricant output per stroke and outlet: 60 mm³ or 30 mm³
Dispensed lubricants: Oils on mineral oil or synthetic basis, purity: 30 µm
Viscosity: 30 to 800 mm²/s (at operating temperature)
Operating temperature: - 15° C to 50° C (higher on request)
Installation position: preferably horizontal
Suction connection: G 1/4"i
Pressure connection: for tube Ø 6 mm
Pressure: max. 50 bar (depending on the number of outlets)
Solenoid: Single-stroke control solenoid
Type of protection: IP 65
Insulation class: B
Cyclic duration factor (ED): 40 % ED
Supply voltage: 24 VDC / 230 VAC / 120 VAC
Solenoid voltage: 24 VDC / 196 VDC / 105 VDC
Current consumption: 4.4A / 0.66 A / 1.11 A
Rectifier for AC voltage: in the connection plug

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User Manual
MagneticPumpPMA-2
Switch times for maximum pluse frequency
If shortest pulse times shall be achieved, the following
switch times must be observed:
1. for connecting voltage 24VDC
Voltage on: 0.1 s
Voltage off: 0.15 s
2. for connecting voltages 120VAC/230VAC
Voltage on: 0.1 s
Voltage off: 0.2 s
f
max
= 1/T = 4 Hz (for permanent operation)
f
max
= 1/T = 5 Hz (for interval operation, 5 min on, 5 min off)
4433b02
4434b02
Fig. 3: Switch times for maximum pulse frequency at 24VDC
Fig. 4: Switching times for maximum pulse frequency at 230 VAC
f
max
= 1/T = 3,33 Hz
Note:
The indicated pulse frequencies were achieved at ambient
temperature of 25°C with oil OPTIMOL VISCOGEN KL 09.
Electric equipment
Proximity switch, Part no. 234-13195-8:
Connecting plug for 24VDC part no. 236-13868-1
self-connecting, terminal screws
3-pole, contact arrangement acc. to DIN 43650-A ; M16 x 1.5
Type of protection: IP 65; holding capacity 100 W(VA)
Connecting plug for 120 VAC and 230VAC:
Part no. 236-13868-3
With bridge rectifier and LED display
Contact arrangement acc. to DIN 43650-A, M 16 x 1.5
Operating voltage: 1.5 A
Holding capacity: 345 W (VA)
Type of protection: IP 65
Three-core, NO-contact, PNP, appliance inlet with LED
Operating distance: 2 mm
Operating voltage: 10 ....30 VDC
Operating current: 150 mA
Operating frequency: 1000 Hz
Voltage drop: 3 V
Type of protection: IP 67
4497a04
4498a04
Fig. 5: Connecting diagram 24 VDC
Fig. 6: Connecting diagram 120/ 230 VAC
Fig. 7: Connecting diagram/ proximity switch (option)
4437a02

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User Manual
MagneticPumpPMA-2
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Float magnetic switch:
(Part no. 444-24283-1):
Switching capacity: max. 60VA
Switching voltage: max. 230V
Switching current: 1 A
The maximum switching capacities refer to pure resistive
loads. In case of deviating loads, contact protective measures
are necessary.
12
3
Fig. 8 - Connecting diagram/ float magnetic switch
Contact Protection Measures
Fig. 9: Contact protection measures
4431a02
Mgsa01

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User Manual
MagneticPumpPMA-2
Identification Code
The different models of the magnetic pump can be ordered in accordance with the following type code:
Ordering examples: PMA 2 - 13YL 2 - 60 - 230AC - N
PMA 2 - ...... 6 - 30 - 24DC
Pump, magnetic
Series (version)
13YL = 13l - reservoir with low-level
.... = without reservoir
1-6 = Number of outlets
60 = 60 mm³/ outlet and stroke
30 = 30 mm³/ outlet and stroke
Supply voltage
24 VDC, 230 VAC, 120 VAC
N = with electric monitoring

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User Manual
MagneticPumpPMA-2
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Dimensions
Magnetic Pump PMA - 2
4499b04
Fig. 10 - Dimensions of pump PMA - 2
R = Oil supply from reservoir
E = Venting
N = Connection for proximity switch (option)
E and N are available on both sides of the pump body.
Closure screw N can be removed on the rear side if fixed
on an even surface.

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MagneticPumpPMA-2
Accessories
Fig. 11 - Reservoir 13 l, Part no. 651-28691-1 with electric low-level control (float magnetic switch)
Fig. 12 - Reservoir 36 l, Part no. 651-28685-1 with electric low-level control (float magnetic switch)
4115a97
4116b97

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Accessories
Oil squirt nozzle SZDY-03, Part no. 615-28660-3
Opening pressure: approx. 2.5 bar
Connection: for tube lines ø 6mm
Fig. 13 - Squirt nozzle 615-28660-3
4118b97
Double nozzles
Oil squirt nozzle, double, DSZDY-01 part no. 615-29209-1
Oil squirt nozzle, double, 90°, part no. 615-29301-1
4500b04
4501b04
Fig. 14 Oil squirt nozzle, double
Fig. 15 Oil squirt nozzle, double 90°
Note:
• Use double nozzles for squirting from top to bottom only
• Horizontal application only after prior consultation
• Distance to the chain: 20 - 50 mm (at an operation
viscosity of 800 cSt.)
• Bigger distances possible in case of lower viscosities

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User Manual
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Item Designation Quantity Part-no.
1 Hex. socket head closure screw M10 x 1 0-5 303-17499-3
2 Check valve 1-6 504-32694-1
3 Closure plug M 8 x 1 2 *
4 Hex. socket head screw M 5 x 8C 2 *
5 Copper washer Cu 5 x 9 x 1 2 *
6 Pump housing 1 *
7 Protective plug 1 *
8 Sealing piston D 28 1 *
9 O-Ring 24 x 2 1 *
10 O-Ring 4 x 2 6 *
11 Self-lock ring ZJ 10 6 *
12 Piston D4 1-6 *
12.1 Dummy piston 0-5 *
13 Compression spring 1 *
14 Piston support 1 *
15 Tappet 60 mm³ 1 451-70426-1
Tappet 30 mm³ 1 451-70425-1
16 Connection plate for solenoid 1 451-70427-1
17 Washer D 5,3C 4 209-13077-3
18 Hex. socket head screw M 5 x 25C 4 201-12017-8
19 Solenoid 40 % ED, 24 VDC 1 235-13171-4
Solenoid 40 % ED, 105 VDC 1 235-13171-5
Solenoid 40 % ED, 196 VDC 1 235-13171-3
20 Plug for solenoid 24 VDC 1 236-13868-1
Plug for solenoid 105 VDC and 196 VDC 1 236-13868-3
21 Proximity switch 10-30 VDC M 8 x 1 1 234-13195-8
* included in spare parts assy (see next page)
Componentsofthe Magnetic Pump PMA- 2
4502b04
Fig. 16 - Sectional diagram with spare parts

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Spare part assy for housing
consisting of items 3, 4, 6 - 15
Designation Part no.
Housing assy for PMA2-...-1 551-32568-1
Housing assy for PMA2-...-2 551-32569-1
Housing assy for PMA2-...-3 551-32570-1
Housing assy for PMA2-...-4 551-32571-1
Housing assy for PMA2-...-5 551-32572-1
Housing assy for PMA2-...-6 551-32573-1
Arrangement of outlets
Number of outlets Installation position
61-6
52-6
4 1, 3, 4, 6
3 1, 3, 5
2 2, 5
13
Installation of the proximity switch
N = proximity switch, part no. 234-13159-8
Tightening torque: 7 NM +10% SW 13
4503b04
4504a04
Fig. 17 Arrangement of outlets
Fig. 18 Installation of the proximity switch

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User Manual
MagneticPumpPMA-2
Manufacturer’s declaration of conformity as defined by
the EC machinery directive 98/37/EC,Annex II B
Herewith we declare that the supplied model of the
Magnetic Pump PMA ...
is intended to be incorporated into machinery covered by this
directive and must not be put into service until the machinery
into which it is to be incorporated has been declared in con-
formity with the provisions of the above mentioned directive
including all modifications of this directive valid at the time of
the declaration.
Appliedharmonized standardsinparticular:
EN 292-1 Safety of machinery part 1
Basic terminology, methodology
EN 292-2 Safety of machinery part 2
Technical principles and specifications
EN 809 Pumps and pump units for liquids,
Safety requirements
EN 60204-1 Safety of machinery
Electrical equipment of machinery
Part 1: General requirements
Walldorf, May, 2004 , Dr. Ing. Z. Paluncic