Little Tikes GRAND COZY COUPE User manual

ASSEMBLY INSTRUCTIONS
Cozy Coupe®
XIM642302-R1 - 10/21
Adult assembly required. Approx. assembly time: 50 min.
11
/2-5
#642302M
#642722M
years
1
www.youtube.com/littletikes
or our website at www.littletikes.com/videoinstructions
Look for video of assembly on

WARNINGS!
• Adult Assembly Required
• Keep these instructions for future reference.
• Prior to assembly, this package contains small parts: hardware which is a choking hazard
and may contain sharp edges and sharp points. Keep away from children until assembled.
• Ride-on toys should not be used near swimming pools, on or near steps, hills, roadways,
or inclines.
• Shoes must be worn at all times.
• Only one rider at a time.
• Maximum weight limit: 50 lbs. (23 Kg)
• This product is intended for use by children ages over 1 1/2 - 5 years.
• Adult supervision required. Do not leave children unattended.
• This product is intended for outdoor domestic family use only.
• Protect your eyes. Always wear safety glasses when using a hammer.
• When temperatures fall below 0°F/-18°C, outdoor use of this product is not recommended.
In extreme cold, plastic materials lose resilience and may become brittle and crack upon
impact. Store product in a warmer, protected place.
DISPOSAL
Disassemble and dispose of equipment in such a manner that no hazardous conditions such as,
but not limited to, small parts and sharp edges exist at the time equipment is discarded.
Thank you for choosing the Little Tikes©Cozy Coupe®.
We strive to provide a durable, easy-to-assemble toy thats made to last,
giving your child years of imaginative, engaging fun!
• Read through all the instructions rst.
• Clear a at surface to lay out all the materials so everything is close at hand.
• You will need a Phillips head screwdriver (power driver, recommended, not included)
hammer and safety glasses (not included) to assemble the Cozy Coupe®.
- When installing screws, be sure screws are tightened snugly, but do NOT OVERTIGHTEN.
• Be sure to locate your decals and set aside. Decals are easier to apply when the part is
laying at, so you may want to apply the decals before assembly.
• The parts are listed below - each part is identied with a letter in RED for easy reference.
• Illustrations are for reference only. Styles may vary from actual contents.
• If you have any questions, we’re here to help. Give our customer service team a call at 1-800- 321-0183.
Really important information you should know!
2

Tools required (not included) Included in hardware pack (1). Discard after use.
Tool color may vary.
Top hat tool
Hardware Guide
Shown actual size
Top hat (4)
Washer (6)
Bushing (6)
Axle Cap (2)
BB
CC
DD
Top hat tool
AA
(4) 1/2" (1,27cm)
Remove and set aside. You
will need for assembly.
A Few Things Before You Start!
BEFORE you begin assembly, make sure
you have all the parts listed below.
Some packages of hardware may have extra pieces.
!
Questions? We’re here to help.
Little Tikes customer service team at 1-800- 321-0183.
!
(2) large fastener
(2) short plastic fastener
3

Body (1)
Door (1) Door latch (1)
Roof (1)
Roof Pillars - FRONT
Roof pillars -
front left (1)
Eye base (2)
A
BC
D
E1
G
Eye cover (2)
H
Roof Pillars - REAR
Roof pillars -
front right (1)
E2
Roof pillars -
rear right (1)
Ignition Base (1)
F1
M1
Roof pillars -
rear left (1)
F2
Rear axle (1)
I
Wheels (4)
K
Center caps (4)
J
Hubcaps (4)
MO1
Key (1)
O2
Tail Lights (2)
N
4

Front Wheel
Axles
Right
R
Left
L
L R
(1) Decal sheet
is located in the
hardware pack.
Steering O ring (1)
P
Steering Wheel (1)
U
Gas cap (1)
Q
Floorboard buttons (2)
V
Steering clip (1)
T
Floorboard (1)
W
Horn bellows (1)
S1
Horn button (1)
S2
Horn collar (1)
S3
5

Insert (2) tail lights (part N).
Push tail lights (part N)
into the Coupe body.
x2
N
1
Ready...let’s get started...with the tail lights!
U
Snap!
Insert horn button (part S2)
and bellows (part S1) into
horn collar (part S3).
2
Let’s get the horn working
S2. S1
S3.
Snap horn into center of
steering wheel (part U).
6

Before installing
steering wheel,
apply decals 4 & 5
to dashboard.
45
Steering wheel...in a Click!
Steering clip should snap into MIDDLE
hole on each side of the steering column.
Click
Make sure the steering clip
snaps past the O ring.
Squeeze steering clip (part T)
into steering wheel (part U).
T
12
4
Insert steering wheel through
hole in dashboard AND through
the steering O ring (part P).
3
P
3
If your steering wheel is loose or
not staying in place; check to be sure
the steering clip has completely snapped
past the O-ring.
7
U

4
Floorboard needs buttons!
Insert (2) oorboard
buttons (part V).
Vx2
Cap it!
5
Q
8
Insert gas
cap (part Q).

6
1/2" (1.27cm)
B
A
Next, insert door (part B)
into body (part A).
C
TO PERMANENTLY LOCK THE DOOR
Add (1) additional ½" (1.27cm) screw.
DOOR LOCKS
AND UNLOCKS
First, install door latch (part C)
into door (part B) Attach using
(1) 1/2" (1.27cm) screw.
Choose your lock!
B
9

7
Roof and pillars match up!
BEFORE YOU START:
match roof supports
marked “L & R” to the
correct side of roof
also marked “L & R”.
E1 E2
F1 F2
R
R
R
L
L
L
D
R L
Roof Pillars - FRONT Roof Pillars - REAR
10

7a
Insert the FRONT left roof support. Use one hand
to rock the support back and forth, while pushing
down with the other hand.
FRONT pillars...Lock the door in place!
Insert the FRONT right roof support.
Use one hand to rock the support back
and forth, while pushing down with the
other hand.
E2
E1
Make sure the front LEFT roof
support sits over the knob
on the Coupe door.
11

REAR pillars... insert, pull back, turn!
7b
Turn the roof pillar around. The Little
Tikes logo should be facing outward.
TURN
F2
Repeat steps for the
roof pillar - rear LEFT
(part F2).
4
Pull the REAR roof pillar toward you to fully
insert the pillar into the roof.
PULL
2
3
PUSH DOWN
Hook the ROUNDED END of the REAR roof pillar
(part F1) into the roof (part D) and push down.
F1
1D
BEFORE YOU START:
match roof supports
marked“L & R” to the
correct side of roof
also marked“L & R”.
12

Hook the ROUNDED END of FRONT roof pillars
(parts E1 & E2) into roof (part D).
Rock the roof forward and the
FRONT pillars (parts E1 & E2)
will SNAP into place.
2b 7c
Lets put it all together!
2
1
DO NOT insert the
rear pillars yet!
13

Push rear supports into place.
Be sure supports are ush
with body.
Person 1: hold down roof assembly.
Person 2: install (2) large fasteners
(1 each side).
2b 7d
Rear pillars- get attached
(2) large fastener
Line up holes in body with holes in
rear roof supports to install fasteners
14

REAR wheels...give it a good hit!
8
Do not hammer on
surfaces or items
you don’t want to
break, mark or dent.
Insert the rear axle (part I)
into the top hat.
Hammer the axle into the top hat.
Rear axle
Really give it a good hit!
Top hat tool
AA
Place (1) top hat (part AA)
into top hat tool.
top hat
I
15

Slide assembled axle through rear axle guides.
Slide onto rear axle (1) hubcap (M), (1) wheel (K),
(1) bushing (CC) and (1) washer (BB).
MCCK
hubcap wheel bushing
BB
washer
REAR wheels...get in the groove.
Slide (1) washer (BB) then (1) bushing (CC).
12
3
8a
Slide wheel (K), then
hubcap (M) onto axle.
hubcap
M
wheel
K
bushing
CC
washer
BB
16

AA Top hat
Top hat tool
Flip the coupe on its side.
Place (1) top hat (AA) and the top hat
tool over the OPEN end of the axle.
Hammer the top hat onto axle.
REAR wheels...last step.
Do not hammer on
surfaces or items
you don’t want to
break, mar or dent.
Axle cap tool
Use the tall axle cap tool
to SUPPORT the
bottom of axle.
8b
17

FRONT wheels...check your axles
Right
R
Left
L
LR
Slide onto LEFT front axle (L)
(1) washer (BB), (1) wheel (K) and (1) hubcap (M).
BB washer
L
L
Top hat tool
AA
top hat
Place top hat then top hat tool onto open
end of axle. Hammer top hat onto axle.
REPEAT these steps for RIGHT front axle
9
18

First, slide washer (BB), then bushing (CC) onto
assembled right axle. REPEAT on left side.
Then, attach FRONT wheels and axles.
FRONT wheels...rolling along!
CC
bushing
BB
washer
RL
Insert axle“R”
(for right) into body.
Insert axle“L”
(for left) into body.
9a
19
Insert bushing (CC)
onto each axle and
push in place
CC
bushing
12
3
CC
bushing

CORRECT
WRONG
IMPORTANT! Check axle positions - roll the
Cozy Coupe forward - HUBCAPS SHOULD
BE FACING OUTWARD.
STOP
WRONG
20