Lopi Hearthview 864 User manual

CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779
Page 1 of 3017602029-10/25/2021 © Travis Industries, Inc.
Compatibility
•864 Fireplaces (2018 or later) with EmberBed Feature
•ProBuilder 42 Linear Fireplace •4415 HO (sn# 3212-011710 or later)
NOTE: A power heat duct kit may also be available for this appliance. If so, you may use either the power
heat vent kit(s) or the CoolSmart TV kit, but not both. See appliance installation manual for details.
Table of Contents
Compatibility .............................................................................................................................................................. 1
Packing List ............................................................................................................................................................... 1
864 – Details.............................................................................................................................................................. 2
864 - Installation Overview..................................................................................................................................... 2
864 - Installation Requirements ............................................................................................................................. 3
864 - Framing the Chase ....................................................................................................................................... 4
864 - Fireplace Preparation ................................................................................................................................... 5
864 – Mantel Clearances ....................................................................................................................................... 7
PB 42 Linear – Details............................................................................................................................................... 8
PB 42 Linear - Overview ........................................................................................................................................ 8
PB 42 Linear - Installation Requirements .............................................................................................................. 9
PB 42 Linear - Combustible “Over-Facing” (Optional)......................................................................................... 10
PB 42 Linear - Framing the Chase ...................................................................................................................... 11
PB 42 Linear - Fireplace Preparation .................................................................................................................. 12
PB 42 Linear – Mantel Clearances ...................................................................................................................... 14
4415 HO Linear – Details ........................................................................................................................................ 21
4415 HO Linear - Installation Overview ............................................................................................................... 21
4415 HO - Installation Requirements................................................................................................................... 22
4415 HO - Combustible “Over-Facing” (Optional) ............................................................................................... 23
4415 HO - Flush Facing Header Configuration and Facing ................................................................................ 24
4415 HO - Framing the Chase............................................................................................................................. 25
4415 HO - Fireplace Preparation ......................................................................................................................... 26
4415 HO – Mantel Clearances............................................................................................................................. 30
CoolSmart TV Installation (864, PB 42 Linear, 4415HO) ........................................................................................ 31
Using oval pipe to get past an obstruction........................................................................................................... 35
Custom Valance to Disguise Outlet – (Optional) ................................................................................................. 36
Packing List
• Convection Manifold (with grill and mounting brackets pre-attached)
• (4) 5” Diameter Aluminum Flex Ducts
• (4) Starter Collars
• (36) Self-Drilling Tek Screws
• (2) Extended Support Brackets

Page 2 of 30 17602029-10/25/2021 © Travis Industries, Inc.
864 – Details
864 - Installation Overview
The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just
above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions
and a recessed cavity above the fireplace. When using this kit, disregard the standard framing dimensions and
follow the framing instructions for the CoolSmart kit.
864 (31K,40K) 864 CleanFace (31K,40K)
a 42-3/4” (1086mm) 49-1/4” (1251mm)
b 36-3/4” (934mm) 39-1/4” (997mm)
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 3 of 30 17602029-10/25/2021 © Travis Industries, Inc.
864 - Installation Requirements
Grill and Manifold Dimensions
The grill may be installed over the facing to
provide an aesthetic opening for the
convection outlet. (2) 8-32 x 1-1/2” screws
attach the trim to the upper manifold. This
allows variable thickness of finish material.
Dimensions
a b c d e
42” (1067mm) 2-7/8” (74mm) 1-1/4” (32mm) 41” (1042mm) 1-3/4” (45mm)
e
d
b
a
c
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 4 of 3017602029-10/25/2021 © Travis Industries, Inc.
864 - Framing the Chase
864 (31K,40K) 864 CleanFace (31K,40K)
a 43-1/2” (1105mm) 43-1/2” (1105mm)
b 20-3/4” (528mm) 22-1/2” (572mm)
c 38-1/2” (978mm)* 45” (1143mm)*
d 41-1/4” (1048mm)* 43” 1093mm)*
* The dark-shaded framing is installed after the manifold is installed. It is used to secure the nailing brackets on
the fireplace to the framing. It also provides support for the facing above the fireplace. This framing is not
required in some cases (you may use other methods to secure the nailing brackets and facing).
Max. 120"
3048mm
Min. 77"
1956mm
3-3/4"
96mm
Upper Manifold Framing
Lower Manifold Framing
8-1/2"
216mm
Bottom of Upper
Manifold Framing
Braces for Manifold
Support Brackets
24-1/4" 616mm
ab
c
d
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 5 of 3017602029-10/25/2021 © Travis Industries, Inc.
864 - Fireplace Preparation
1. Remove the right cover plate (with the single knockout ) from the top of the fireplace and discard it.
2. Remove the (4) screws that secure the two circular cover plates on the next layer of the fireplace.
Carefully remove the two plates.
3. Repeat the previous step on the plates on the next layer. You may discard all (4) circular cover
plates.
Remove and discard
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 6 of 3017602029-10/25/2021 © Travis Industries, Inc.
4. Remove the left, top layer, cover plate. Turn it over and then reinstall it in place of the right cover
plate removed in step 1. Replace all screws so there are no holes left in the top of the fireplace.
NOTE: Removal of the left cover plate will expose two 5” holes in the top surface of the fireplace.
5. Use snips or diagonal cutters to snip the tab on the 2 knockouts located on the cover plate (relocated
to the right side in the previous step). Press on the far side away from the tap to pop the edge of the
knockout up. Grab on to the knockout with pliers and bend it back and forth until the remaining tabs
break free. Repeat this step with the second knockout on the cover plate. Discard the knockouts.
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 7 of 3017602029-10/25/2021 © Travis Industries, Inc.
6. Remove the (4) circular cover plates from the left side of the fireplace in the same manner described
above. Discard the plates.
7. Insert a starter collar into each of the holes that were uncovered in the previous step and bend the
tabs to secure the starter collar to the fireplace.. Seal the joints with silicone caulk or aluminum (U.L.
181A-P) tape
8. Install the fireplace into the framed chase. See section “Installation” in the manual.
864 – Mantel Clearances
864 alternative mantel clearances are yet to be determined. Abide by the mantel clearances in the appliance
manual.
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Bend the tabs on the
bottom of the starter
collar up to lock it in
place.
Starter Collar
Silicone
Use silicone to seal the
starter collar to the top
of the fireplace.
Remove all (4)
circular plates
Left side of
Fireplace
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 8 of 30 17602029-10/25/2021 © Travis Industries, Inc.
PB 42 Linear – Details
PB 42 Linear - Overview
The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just
above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions
and a recessed cavity above the fireplace. When using this kit, disregard the standard framing dimensions and
follow the framing instructions for the CoolSmart kit.
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 9 of 30 17602029-10/25/2021 © Travis Industries, Inc.
PB 42 Linear - Installation Requirements
Grill and Manifold Dimensions
The grill may be installed over the facing to
provide an aesthetic opening for the
convection outlet. (2) 8-32 x 1-1/2” screws
attach the trim to the upper manifold. This
allows variable thickness of finish material.
Dimensions
a b c d e
42” (1067mm) 2-7/8” (74mm) 1-1/4” (32mm) 41” (1042mm) 1-3/4” (45mm)
e
d
b
a
c
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 10 of 3017602029-10/25/2021 © Travis Industries, Inc.
PB 42 Linear - Combustible “Over-Facing” (Optional)
WARNING
When using the CoolSmart TV kit, Combustible material can be installed over the non-combustible board on the
front of the fireplace. To be clear, there will be (2) layers of board over the front of the appliance, one non-
combustible that covers the entire front of the fireplace, and a second layer that can be combustible material
that is placed on top of the non-combustible board.
The combustible material MUST be installed OVER 1/2” of non-combustible board.
NOTE: The maximum facing depth (combustible + non-combustible facing) is 1-1/4”. Any facing that extends
farther than 1-1/4” must meet mantel clearances.
WARNING: The front of the appliance is subject to high temperatures which may cause discoloration and/or
material degradation. Take this into account when choosing finishing materials.
Installation With Thick Facing Guide (facing butts thick facing guide) - STANDARD
NOTE: Leave the thick facing guide
in place on the fireplace.
NOTE: The screen assembly mounts
should be left in the stock
position (all the way in).
Installation Without Thick Facing Guide (screen assembly overlaps facing)
Note: Remove the thick facing guide
on the fireplace (it is not used
with this configuration).
Note: The screen assembly mounts
will need to be moved out to
accommodate the thickness
of the facing (see installation
manual for details).
Warning:
When not using the thick facing
guide, a 3/16” (4.8mm) air space is
required from all four sides of the
tile stop on the fireplace to the
combustible facing (see details
below).
Non-Combustible
Screen Assembly Tile Stop
Thick FacingTh
Guide
Fireplace side
Facing Only
Combustible Facing
Combustible
Max Depth
1-1/4” (32mm)
Facing
Allowed OVER
Non-Combustible board
Non-Combustible
Screen Assembly
Tile Stop
Fireplace side
Facing Only
Combustible Facing
Combustible Facing
Allowed
OVER
Non-Combustible board
Required
3/16” (4.8mm)
Air Space
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 11 of 3017602029-10/25/2021 © Travis Industries, Inc.
PB 42 Linear - Framing the Chase
PB42 Linear 47-1/8" (1197mm)
34-1/2"
877mm
Max. 120"
3048mm
Min. 66-1/2"
1690mm
15-7/8"
404mm
3-3/4"
96mm
Upper Manifold Framing
Lower Manifold Framing
8-1/2"
216mm
Bottom of Upper
Manifold Framing
Braces for Manifold
Support Brackets
PB42 Linear
24-1/4"(616mm)
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 12 of 3017602029-10/25/2021 © Travis Industries, Inc.
PB 42 Linear - Fireplace Preparation
1. Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the tap to
pop the edge of the knockout up.
2. Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free.
Discard the knock out plate.
3. Under each knock out plate, you will find a cover plate held in place with (2) ¼” screws. Use a nut driver
or drill with an extension to remove the (2) screws. Reach in and remove the cover plate. You may
discard the plates.
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 13 of 3017602029-10/25/2021 © Travis Industries, Inc.
4. Insert a starter collar into each of the holes that were uncovered in the previous step and bend the tabs to
secure the starter collar to the fireplace.. Seal the joints with silicone caulk or aluminum (U.L. 181A-P)
tape
5. Install the fireplace into the framed chase. See section “Installation” in the manual.
NOTE: With the use of this kit, the clearance to combustible material may be reduced. Combustible material
may be installed to the top of the fireplace box. Non-combustible is still required on all front surfaces of the
fireplace box.
Bend the tabs on the
bottom of the starter
collar up to lock it in
place.
Starter Collar
Silicone
Use silicone to seal the
starter collar to the top
of the fireplace.
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 14 of 30 17602029-10/25/2021 © Travis Industries, Inc.
PB 42 Linear – Mantel Clearances
When using this kit, disregard the combustible mantel requirements in the manual and follow
the requirements shown to the right.
If you wish to place a TV above the mantel, it must meet the following requirements:
Minimum 1” air gap behind TV to wall.
The mantel must extend 2” in front of the TV and 1” to both sides.
b
Maximum Mantel Depth (b) With
CoolSmart TV Kit
Mantel Height
Above Base (a) With
CoolSmart TV Kit
46" (1169mm)
0" (0mm)
1" (25mm)
2" (51mm)
8" (203mm)
7" (178mm)
6" (152mm)
5" (127mm)
4" (102mm)
3" (76mm)
9" (229mm)
10" (254mm)
11" (279mm)
12" (305mm)
45" (1143mm)
44" (1118mm)
43" (1093mm)
42" (1067mm)
41" (1042mm)
40" (1016mm)
47" (1194mm)
39" (991mm)
37" (941mm)
38" (966mm)
36" (916mm)
35" (890mm)
34" (864mm)
33" (838mm)
32" (813mm)
31" (787mm)
30" (762mm)
29" (737mm)
28" (713mm)
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Non-Combustible
Facing Only
ProBuilder
Linear
Fireplace
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Min.
28-5/8"
728mm
Combustible Facing Allowed
(Min. 28-5/8" 728mm Above
Base of Fireplace)
a
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 15 of 30 17602029-10/25/2021 © Travis Industries, Inc.
4415 HO Linear – Details
4415 HO Linear - Installation Overview
The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just
above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions
and a recessed cavity above the fireplace. When using this kit, disregard the standard framing dimensions and
follow the framing instructions for the CoolSmart kit.
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 16 of 30 17602029-10/25/2021 © Travis Industries, Inc.
4415 HO - Installation Requirements
Grill and Manifold Dimensions
The grill may be installed over the facing to
provide an aesthetic opening for the
convection outlet. (2) 8-32 x 1-1/2” screws
attach the trim to the upper manifold. This
allows variable thickness of finish material.
Dimensions
a b c d e
42” (1067mm) 2-7/8” (74mm) 1-1/4” (32mm) 41” (1042mm) 1-3/4” (45mm)
e
d
b
a
c
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 17 of 3017602029-10/25/2021 © Travis Industries, Inc.
4415 HO - Combustible “Over-Facing” (Optional)
WARNING
When using the CoolSmart TV kit, Combustible material can be installed over the non-combustible board on the
front of the fireplace. To be clear, there will be (2) layers of board over the front of the appliance, one non-
combustible that covers the entire front of the fireplace, and a second layer that can be combustible material
that is placed on top of the non-combustible board.
The combustible material MUST be installed OVER 1/2” of non-combustible board.
WARNING: If using a trim kit or the Gallery face, a ½ “ air space is required from all four sides of the tile stop on
the fireplace. If no trim is being used, the airspace is not required (see below for details).
NOTE: The maximum facing depth (combustible + non-combustible facing) is 1-1/4”. Any facing that extends
farther than 1-1/4” must meet mantel clearances.
WARNING: The front of the appliance is subject to high temperatures which may cause discoloration and/or
material degradation. Take this into account when choosing finishing materials.
Non-Combustible
Non-Combustible
Trim Kit
Tile Stop
Tile Stop
Fireplace side
Fireplace side
Facing Only
Facing Only
Combustible Facing
Combustible Facing
Combustible Facing
Combustible Facing
Required
Combustible Facing
1/2” (13mm)
can be flush with the
Air Space
Tile Stop on the fireplac
e
Allowed
Allowed
OVER
OVER
Non-Combustible board
Non-Combustible board
O
ver Facing Trim KitWITH
Over Facing Trim KitWITH OUT
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 18 of 3017602029-10/25/2021 © Travis Industries, Inc.
4415 HO - Flush Facing Header Configuration and Facing
For installations were only non-combustible facing will cover the front of the appliance, the metal header can be
moved back ½” to accommodate drywall installed flush with the front of the fireplace The drywall can contact the
top ½” of the fireplace top.
Use a ¼” nut driver to remove
the (8) screws that secure the
header assembly to the top of
the fireplace
Slide the header assembly
back ½”.
Align the header assembly with
the second set of holes in the
fireplace. Reattach the
assembly to the fireplace (use
the screws removed in the first
step).
WARNING: For flush installations, combustible
facing can touch the first ½” if the
fireplace box. ONLY NON-
COMBUSTIBLE FACING can cover
the front of the appliance.
1/4" Nutdriver
CombustibleFacing
Non-CombustibleFacingZone
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 19 of 3017602029-10/25/2021 © Travis Industries, Inc.
4415 HO - Framing the Chase
* The dark-shaded framing may be installed after the fireplace is put into position. It is used to provide
support for the facing above the fireplace and nailing brackets.
Min. 37-5/8"
(956mm)
Max. 120"
Min. 67-1/4”
(1709mm)
(3048mm)
17" (432mm)
3-3/4"
UpperManifoldFraming
LowerManifoldFraming
8-1/2"
Bottom of Upper
Manifold Framing
Braces for Manifold
Support Brackets
24-1/4" (616mm)
(216mm)
(96mm)
*
48-3/4”
(1239mm)
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779

Page 20of 3017602029-10/25/2021 © Travis Industries, Inc.
4415 HO - Fireplace Preparation
When using the CoolSmart TV kit, you may discard the metal framing members included with the
fireplace (3615 and 4415 have (3) and 6015 has (4)).
Remove the screws that secure the sheetrock backer (“L” shaped metal bracket secured to the metal
header of the unit) and discard the backer (see first illustration below). Bend the pipe heat shield back
and forth until it snaps off of the metal header. Discard the heat shield (see middle and right illustrations
below).
3615&4415
6015
CoolSmart TV
864, PB 42 Linear, 4415 HO
Sku# 98900779