Lopi Zero Clearance Box User manual

Lopi Flush Wood Medium &
Lopi Flush Wood Large Hybrid-Fyre™
Zero Clearance Box Installation Manual
Australia Only
www.lopi.com.au
Dragon Wholesaling Pty Ltd
4/16 Lexington Drive,
Bella Vista
NSW 2153 Australia
© Copyright 2018

Zero Clearance Box
Flush Wood Medium & Flush Wood Large Hybrid-Fyre™
Zero Clearance Box Dimensions
The Zero clearance box allows both Lopi Flush models to be installed into a
combustible wall with minimum clearances and without brick or block work using the
framing dimensions and clearances included in this manual.
Section View
Isometric View
Elevation View
**Dimensions are subject to change at our discretion, please check with our ofce for further details
2
30
945
550
945
695
695 725
34mm Ventilation Gap
34mm Ventilation Gap
Igniter Installa�on:
Uninstall theinner and outer access
panels and remove the knockouts.
Feed wires and the air hose through the
knockout holes in theaccess plates.
Once the inbuilt is in place, restore the
access panels to their original posi�on.

Zero Clearance Box
Flush Wood Medium & Flush Wood Large Hybrid-Fyre™
Zero Clearance Box Assembly Details
Step 1
Lay down bottom panel with the folded edges
facing upwards and non folded edge to the
front
Step 4
Screw 200mm collar in place
Step 2
Screw inner left, inner right and inner back panels
together with the returns facing outwards
(Securing to the base is not required)
Step 5
Screw outer left, outer right and outer rear
panels into place ensuring the vent holes are
to the bottom and return facing outwards
Step 3
Screw inner top panel in place
Step 6
Screw outer top panel into place with 1 x large
return facing upwards at the front, x 3 small
returns facing downwards
Note: Right hand side
panel has the check out
for the power
Vent holes
returns
returns
* Images for illustration purposes only, some details may change
3

Zero Clearance Box
Flush Wood Medium & Flush Wood Large Hybrid-Fyre™
Zero Clearance Box Assembly Details
Step 7
Screw 250mm collar in place
NOTE 1:
There is a different starter section provided for
the Medium Flush Wood and Large Hybrid-Fyre™
models. Please use the correct starter for the
model being installed.
The Flush Wood Large Hybrid-Fyre™ Starter
must be secured to the top of the rebox and
sealed around using a replace cement as per
installation manual.
NOTE 2:
Use plastic insulating cover where the fan power cable passes through
the inner and outer panels
NOTE 3:
A triple skin ue must be installed from zero clearance box as per Australian Standards.
A 25mm clearance from the outer 10” casing to any combustible material must be
maintained.
Please see heater owners manual for other clearances and more information.
* Images for illustration purposes only, some details may change
4
The Flush Wood Medium Starter needs to be
secured to the ue collar, however, it is not
required to be sealed.
It has been designed with a check out for the
bypassrod at the front and to rest on the tab
inside the ue spiggot on the left.
Medium StarterLarge Hybrid-Fyre Starter

Zero Clearance Box
Flush Wood Medium & Flush Wood Large Hybrid-Fyre™
Knock-Outs for GreenStart™ Ignitor
When using the GreenStart™ Ignitor, the knock-outs on the inner and outer walls of the zero
clearance box will need to be removed. Follow the directions below to remove.
WARNING: The edges of the steel are sharp. Wear gloves to prevent injury.
WARNING: After the knock-out is removed, make sure any sharp edges or metal strips do not
protrude from the knock-out area. Remove any sharp edges to prevent damage to the ignitor or
its wiring.
(a) Use a wire cutter to remove the small strip of steel holding the knock-out in place.
(b) Pry the knock-out forward (use a screwdriver or pliers).
(c) Bend the knock-out repeatadly until it comes loose. Discard (or recycle) the knock-out.
(d) Repeat steps (a) through (c) for the remaining knock-out.
5

Zero Clearance Box
Flush Wood Medium & Flush Wood Large Hybrid-Fyre™
Flush Wood Medium Only
Framing Dimensions for Zero Clearance Box
Flush Wood Medium Only
600
930mm Minimum* (Timber Floor)
874mm* (Concrete Floor)
1045
1045
Top of Hearth / Bottom of Firebox
ZC Box
Provision must be made
for cross ventilation under
zero clearance box on timber
and concrete floor.
Eg. Vents in wall at floor level
or through timber floor.
Suggested Minimum - 300Sq cm
*Allowance must be made for any
finished floor above existing concrete
or timber floor.
SEE HEARTH REQUIREMENTS
Measurements from top of concrete or timber floor
Plan View - Timber or Concrete Floor
Elevation View
**Dimensions are subject to change at our discretion, please check with our ofce for further details
6

Zero Clearance Box
Flush Wood Medium & Flush Wood Large Hybrid-Fyre™
Framing Dimensions for Zero Clearance Box
Flush Wood Large Hybrid-Fyre™ Only
600
1030mm Minimum* (Timber Floor)
974mm* (Concrete Floor)
1045
1045
Top of Hearth / Bottom of Firebox
ZC Box
Provision must be made
for cross ventilation under
zero clearance box on timber
and concrete floor.
Eg. Vents in wall at floor level
or through timber floor.
Suggested Minimum - 300Sq cm
*Allowance must be made for any
finished floor above existing concrete
or timber floor.
SEE HEARTH REQUIREMENTS
Measurements from top of concrete or timber floor
Plan View - Timber or Concrete Floor
Elevation View
**Dimensions are subject to change at our discretion, please check with our ofce for further details
Flush Wood Large Hybrid-Fyre™ Only
7

Zero Clearance Box
Flush Wood Medium & Flush Wood Large Hybrid-Fyre™
Hearth Requirements for Zero Clearance Box - Both Models
TIMBER FLOORS
Firebox
(Shown with Shadowbox Face)
ZC Box
Hearth Section
Timber Floor 34mm Hearth to be
set at bottom of firebox
Min 50mm Non Combustible
6mm FC Sheeting
450 550 50
Plaster Wall
FC Sheet
ZC
Box
34
50
6
Finished Hearth
Bottom of Flush Wood
Face/Backing Plate
Timber Floor
6mm FC Sheeting
50mm Non Combustible Hearth
Section View
Isometric View
8

Zero Clearance Box
Flush Wood Medium & Flush Wood Large Hybrid-Fyre™
Hearth Requirements for Zero Clearance Box - Both Models
CONCRETE FLOORS
Firebox
(Shown with Shadowbox Face)
ZC Box
34mm Hearth to be
set at bottom of firebox
Hearth Section
Concrete Floor
450 550 50
Plaster Wall
FC Sheet
ZC
Box
34
Finished Hearth
Bottom of Flush Wood
Face/Backing Plate
Concrete Floor
Section View
Isometric View
9

Zero Clearance Box
Flush Wood Medium & Flush Wood Large Hybrid-Fyre™
Minimum Clearances & Hearth Requirements
Flush Wood Medium Only
Section View
**Dimensions are subject to change at our discretion, please check with our ofce for further details
450 550
Mantel shelf (Combustible)
250mm deep max
1210
50
34
Front wall lining must
be 6mm fibre cement sheet
Internal Stud Wall
Min 80mm clearance
from flue pipe to stud.
Applies to first flue length only.
25mm clearance applies thereafter
as per the Australian Standard.
Mantel fascia (combustible)
No thicker than 30mm
Plaster Wall
Minimum gap
50mm back of
ZC Box to wall
Finished Hearth
ZC Box
930mm Min*
(Timber Floor)
874mm*
(Concrete Floor)
*Allowance must be made for any finished floor above existing concrete or timber floor.
SEE HEARTH REQUIREMENTS
SEE HEARTH REQUIREMENTS FOR FURTHER DETAIL
80
10

Zero Clearance Box
Flush Wood Medium & Flush Wood Large Hybrid-Fyre™
Minimum Clearances & Hearth Requirements
Flush Wood Large Hybrid-Fyre™ Only
Section View
**Dimensions are subject to change at our discretion, please check with our ofce for further details
450 550
Mantel shelf (Combustible)
250mm deep max
1250
50
34
Front wall lining must
be 6mm fibre cement sheet
Internal Stud Wall
Min 80mm clearance
from flue pipe to stud.
Applies to first flue length only.
25mm clearance applies thereafter
as per the Australian Standard.
Mantel fascia (combustible)
No thicker than 30mm
Plaster Wall
Minimum gap
50mm back of
ZC Box to wall
Finished Hearth
ZC Box
*Allowance must be made for any finished floor above existing concrete or timber floor.
SEE HEARTH REQUIREMENTS
SEE HEARTH REQUIREMENTS FOR FURTHER DETAIL
80
1030mm Min*
(Timber Floor)
974mm*
(Concrete Floor)
11

Zero Clearance Box
Flush Wood Medium & Flush Wood Large Hybrid-Fyre™
Minimum Clearances & Hearth Requirements
Flush Wood Medium Only
600
450
1045
50
Minimum gap
50mm back of
ZC Box to
combustible wall
Minimum 80mm
between the flue outer
casing and timber stud
Minimum gap
50mm to
combustible wall
HEARTH
ZC Box
Provision must be made for cross ventilation under zero clearance box on timber and concrete floor.
Eg. Vents in wall at floor level or through timber floor.
Suggested Minimum - 300Sq cm
Hearth
ZC Box
100100
Mantel Fascia, no
thicker than 30mm
1210
1300
725
Mantel shelf - 250mm deep
Combustible Mantel Upright (no thicker than 80mm)
Combustible Mantel Upright (no thicker than 80mm)
Plan View
Elevation View
**Dimensions are subject to change at our discretion, please check with our ofce for further details
12

Zero Clearance Box
Flush Wood Medium & Flush Wood Large Hybrid-Fyre™
Minimum Clearances & Hearth Requirements
Flush Wood Large Hybrid-Fyre™ Only
600
450
1045
50
Minimum gap
50mm back of
ZC Box to
combustible wall
Minimum 80mm
between the flue outer
casing and timber stud
Minimum gap
50mm to
combustible wall
HEARTH
ZC Box
Provision must be made for cross ventilation under zero clearance box on timber and concrete floor.
Eg. Vents in wall at floor level or through timber floor.
Suggested Minimum - 300Sq cm
Hearth
ZC Box
100100
Mantel Fascia, no
thicker than 30mm
1250
1350
725
Mantel shelf - 250mm deep
Combustible Mantel Upright (no thicker than 80mm)
Combustible Mantel Upright (no thicker than 80mm)
Plan View
Elevation View
**Dimensions are subject to change at our discretion, please check with our ofce for further details
13