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Louet David-III Assembly instructions

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David III
Instructions for assembly
Assembly tips and information.........................................................................................................2
Instructions for assembly.................................................................................................................4
Weaving tips and information ........................................................................................................24
2
Welcome to your new David III loom
We know you’re going to love your new David! Louët is dedicated to bringing you the most comfortable and
enjoyable weaving experience. This manual provides you with step-by-step assembly instructions.
David III, the third generation David looms from Louët has been improved in many ways. The mechanical method
of making the shed has also been improved: The shaft height is more precise and easier to adjust and the
progressive shed has been improved by modifying the tie-up method. The tie-up to the treadles is the same as the
David II; only the shafts being pulled downward are tied, but the shed of the David has similarities with a counter
march shed.
Unique shaft movement system
In the rest position, all shafts and therefore the entire warp are pulled up by springs. Depressing a treadle pulls
down the attached shafts and with them part of the warp. When the treadle is pressed, the springs of the
attached shafts are stretched. More force is required as you stretch a spring, however with the David, that extra
force goes through the unique cams that during their rotating movement ensure that that force decreases as the
shafts continue down. You will notice this half way through the treadle stroke. The result is that in their highest
position, shafts are pulled up considerably and when you depress a treadle you notice the opposite of what you
would expect: The further you push on a treadle, the lighter it gets and the weight of your leg is sufficient to keep
the shed open.
The David has the shed of a counter march, but not the disadvantage of double tie-ups (all treadles to all shafts).
Moreover, the tie-ups are easy to attach: The cords remain permanently on the lams and can then be moved
above the treadle, where you then only have to hook the cord onto the screw head.
Overview hardware types and assembly tips and information
Barrel nuts:
For the assembly of the looms, we use barrel nuts and bolts to connect two parts. These cylinder-
shaped nuts have a slot on one of the flat sides, that show the direction of the threaded hole in
the nut. Always insert the barrel nut into the wooden part, so that the slot in the barrel nut is
visible. With a flat head screwdriver you can turn the barrel nut so that it is positioned properly
to catch the bolt. If you have a problem inserting the bolt into the barrel nut, try turning the
barrel nut 180 degrees, which usually helps to resolve the issue.
Carriage bolts:
In other locations, we use carriage bolts for assembly. These bolts have a square
enlargement (neck) under the head. When you tighten the nut on the bolt, this square
neck locks into the wood to prevent the bolt from turning. In some instances, you will
notice, that the bolt is just a little too short for assembly with the washer and nut. To
resolve this, screw on the nut without the washer to pull the square neck into the wood.
Now unscrew the nut, install the washer and then replace and secure the nut again,
tightly. Alternatively, you can tap against the bolt head with a hammer, until the bolt
head is secured into the wood.
Lag bolts:
These are bolts with a wood thread, but with the hex head of a regular bolt.
Wood screws:
Where wood screws are used, we have pilot holes in the wood. It is important to position the screws in the pilot
holes for proper assembly and operation of the loom. Because the screws are sharp, they can unintentionally cut
into the wood if used outside of the pilot hole. A screw that is very difficult to turn is usually a sign that you have
either mis-positioned the screw or are using the incorrect size. Go back and check the hardware to see if you have
selected the wrong screw for that particular assembly.
When re-inserting a screw that has been removed, it is important that the screw returns to the thread it cut
earlier. Otherwise, the connection would lose its strength after a few times. Finding the old thread is easy: Push
the screw into the hole, turning it counterclockwise. Stop when a light tap indicates that the screw “falls” into its
3
old thread. Now turn the screw clockwise again and you will notice that you are in the right position by the ease
of screwing.
Washers and spacers:
For the proper operation of the loom, it is very important that you follow the correct assembly sequence of the
bolts, washers and spacers. Please carefully follow the instructions.
Texsolv cord and heddles
Texsolv cord and heddles are a Swedish product, crocheted from polyester yarn. Texsolv heddles combine the
advantages of cotton heddles and steel heddles: they are silent and have an open eye. The bundles of 100
heddles consist of a zigzag folded double cord. The double cord is locally connected, forming the heddles. To
avoid tangling, do not remove the straps from the bundles until the shaft slats are passed through or anything
else through the loops of the bundle.
As an accessory we supply a heddle helper, adjustable for different heddle
lengths, on which you can divide heddles into bundles of smaller numbers. Tie
these smaller bundles off again in 4 places, before removing them from the pins
of the heddle helper.
You can cut the heddles apart by cutting all the loops that connect
them at both ends of the bundle.
Texsolv cord
Texsolv cord consists of two cords, that are connected every 12 mm, forming loops in between. So the cord is a
chain of loops. This makes tying the loom easy and afterwards adjustment unnecessary.
The Texsolv cords that come with the loom have already been cut to the correct length. The cuttng was done in
between two loops in the cord. When referring in this instruction to the first or last loop in the cord, always the
loop is meant next to the one where the cord has been cut, that one has no strength and should not be used.
If you cut texsolv cord yourself, prevent unraveling by singeing the ends with a lighter. Be careful not to overdo
the melting and be aware that melted polyester is very hot and will burn the skin.
Tools:
All parts used for the loom are metric. To facilitate the assembly, we have included two wrenches (10 mm for M6,
13 mm for M8), two allen keys (4 and 5 mm), a Pz2 cross head screwdriver (not a Phillips head!) and a Pz2 bit. In
addition to these tools, you will need a hammer, scissors and a battery hand drill which saves a lot of work when
screwing into the treadles.
4
Assembly of the frame:
Open box A:
Hardware bag 1 and 2 (The picture shows one
bag that contains both –bag 1 is tools only)
Open hardware bag 1: screwdriver Pz2 and
wrenches 10 and 13 mm.
Open hardware bag 2:
1.
2 main uprights (L=R)
HL0020
2.
2 front posts (L=R)
HL0021
3.
warp beam supports
(left)
HL0022
3.
warp beam supports
(right)
HL0023
4.
Side rail (left)
HL0024
4.
Side rail (right)
HL0025
5.
2 beater uprights (L=R)
HL0026
6.
Handle of the beater
HL0019
7.
10 treadles
HL0027
8.
Steel axle for the
treadles Ø6 x 670 mm
(David 70)
BZ0026
9.
Brake Handle
HL0028
10.
Cloth beam lever
HL0029
11.
Lams
BZ0027
12.
Hardware Bag 2
BZ0028
1.
2 steel shafts Ø8 x 74 mm
BZ0016
2.
Hinge Hook, M8 w/ M8
barrel nut (BN0017) and
washer (BW0004)
BZ0017
3.
8 M6 x 120 Bolt with M6
barrel nut (BN0015) and
large M6 washer
(BW0003)
BB0053
4.
Large Pawl
BZ0018
5.
M6 Large washer
BW0003
6.
M6 small washer
BW0002
7.
M6 x 25 mm bolt
BB0001
8.
2 bolts M6 x 130mm
BB0054
9.
M6 Large washer
BW0002
10.
4 screws 5 x 55mm
BS0068
Unlabelled –18 dowels 8 x
25mm
BZ0019
5
Open box B
Take the lower side rails from box B. These here in the
picture are for the 90 or 110 cm David; on the David 70
they have bearings for the lams.
Insert the M8 barrel nuts into the side rails. These are
longer than the thickness of the wood and you let them
protrude with their slot side on the side where the
holes for the smaller (M6) barrel nuts are also located.
Screw the regular nuts half way onto the hooks. Then
slide a washer on, screw the hooks into the barrel nuts
and secure them with the nut, holding the hook
perpendicular to the rail, as shown in the right picture.
Take the side rails from box A and mount the pawl on
the right side rail: Place the small 6 mm washer on the
6x25 mm bolt, then the pawl and finally a larger 6 mm
washer. Screw the bolt with these parts into the side
rail and then back off a little, just enough to allow the
pawl to rotate freely.
1.
Footrail –David 70
HL0001
1.
Footrail –David 90
HL0002
1.
Footrail –David 110
HL0003
2.
Lower cross rail (with felt
buffers) David 70
HL0004
2.
Lower cross rail (with felt
buffers) David 90
HL0005
2.
Lower cross rail (with felt
buffers) David 110
HL0006
3.
Lower side rails (L=R)
HL0007
4.
Raddle covers
WA0419
5.
Harness Castle David 70
HA0001
5.
Harness Castle David 90
HA0002
5.
Harness Castle David 110
HA0003
6.
Hinge Rail David 90/110
HL0008
7.
Heddles –280 –
800/1000/1200
WA0215
8.
Hardware Bag #4
BZ0020
9.
Brake Drum Disc
HL0009
10.
16 Warp Sticks David 70
WR0120
10.
16 Warp Sticks David 90
WR0121
16 Warp Sticks David 110
WR0122
6
Tap 2 dowels into the outer holes at both ends of the
four side rails. This leaves 2 dowels that you will need
later during assembly.
Attach the side rails to the main uprights: press the side rails with its dowels into the uprights, insert a barrel nut
into the side rail, a bolt 6x120 mm with washer through the upright and screw the connection together firmly. All
parts of the loom sides are the same on the left and right, except for the top side rails; they are a mirror image.
The pictures show in which position the side rails must be mounted on the upright. This way the holes of the M6
barrel nuts will be on the inside of the loom sides.
Insert the Ø8x74 mm shafts into the top of the front posts; use the hammer if
necessary.
Insert the assembled part with the side rail dowels into the holes of the
front posts and make the connections in the same way with bolts,
washers and barrel nuts.
7
Take the bottom crossbar from box B. It can be recognized by the sloping side with the 10 felt buffers. Connect
the long uprights of the loom sides by screwing this crossbar between them using the 4 screws 5 x 55 mm. The
slanted side with the felt buffers should be at the bottom and in such a way that they will later be flush with the
ascending treadles, so the cross rail faces with the wider side the front.
Place the pre-assembled castle section with the dowels on top
of the uprights and mount it with the two M6x130 mm bolts and washers. The barrel nuts are already pre-
installed in the uprights.
Assembly of the foot rail and treadles
Open hardware bag 3:
1
Spacer 33 mm
2
13 nylon bushings Ø6 -10
x 30 mm
BA0007
3
6 big screw eyes Ø10 mm
BS0068
4
Bit Pz2
BS0019
5
Bag with 80 screws 3,5 x
20 mm
BZ0020
6
10 screws 5 x 55 mm
BZ0021
8
Take the treadles from box A and screw the 3.5 x 20 mm screws into the row of 8 holes in each treadle.
The holes are located in a groove on one side of the treadle. The screw heads should stick out about 4 mm
(5/32“), so about 1 mm out of the treadle groove. This will prevent the cords from being caught by adjacent screw
heads when they hang loose.
If you have an electric hand drill, that saves a lot of time. You will find a drill bit for this in the hardware bag. First
screw in the screws a few turns with the screwdriver, then with the drill to approximately the depth and finally
adjust the depth again with the hand screwdriver.
Take the foot rail from box C and screw in the 6 screw eyes.
Insert the screwdriver through the eye to gain leverage if
needed. With a David 90 or 110 cm, the outer holes are not
used; these foot rails are also used for the Spring 2 loom,
which must accommodate 14 treadles, hence the extra
holes. The smaller holes near the two holes at the ends of
the foot rail are for locking the axle of the treadles. Screw
the eyes into the wood until they stick out 33 mm. You can
check that with the 33 mm spacer. The eyes should be
neatly perpendicular to the foot rail. A half turn results in a
small difference in height, but that is easily accommodated
when assembling the treadles and the axle.
Lay out the 10 treadles so that the sides with the screw
heads face the center; with the left 5 treadles the screw
heads are on the right and with the right treadles they are
on the left. You can inspect the treadles and select the best
side of a treadle facing up and the screw heads determine
whether the treadle is positioned on the left or right of
center.
Take the axle for the treadles from box A - Ø6 x 670 mm.
Insert a nylon bushing Ø6-10x30 mm through the first eye.
Insert the axle through the bushing, then add a treadle,
followed by another bushing and then a second treadle.
Repeat this process for each eye while constantly pushing
the axle through further and further.
9
Take 2 screws 5 x 55 mm and insert them through the 2
remaining 30 mm bushings. Mount those bushings at both
ends of the treadle axle in the foot rail. The axle is now
locked in and the treadles are exactly in place.
Turn the foot rail over and place the assembly between the front posts of the David.
Screw the foot rail between the two front posts using the
remaining 5 x 55mm screws. This works best if you screw
them in a few turns first on one side, then screw them all the
way in on the other side and finally the first two screws again
completely.
10
Installing the shafts and the lams
Contents of hardware bag 4:
With the David 70, the lams hinge in the lower side rails, as
with the previous version of the David. With the David of 90
and 110 cm weaving widths, the lams now hinge in the hinge
rails from box B.
For a David 90 or 110, open hardware bag 4 and take out the 2
screws 5 x 50 mm. Screw the rails for the lams onto the back
cross rail; the nylon bearings face inward.
Press a clip on the end of a lam. This is easiest if the clip is on
the table and you press the end of the lam into the opening.
Then slide a threaded eye with cord on it and then another
clip. Move all three to the middle of the lam. Sliding one by
one is easier than all three at the same time.
1
8 lam cords with
threaded eye M4
(BS0078) and nut M4
(BN0003)
BZ0021
2
80 tie-up cords for the
treadles, 16 cm long
BZ0023
3
Bag with 34 screw hooks
BS0005
4
Retaining clips
BA0008
5
2 screws 5 x 55 mm
BS0068