Luxor LEW28UD User manual

INSTALLATION MANUAL
FLAT PANEL DISPLAY CART
LEWUD & LEWCUD Series
Models: LEW28UD, LEW29UD, LEW32UD, LEW40UD, LE48WTUD & LE48CWTUD
®
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LEWTUD & LEWCTUD Series ®
2
Thank you for your purchase. The LEWTUD & LEWCTUD Series are totally integrated mount/cart
solutions for 32”-50” at panel displays. To truly appreciate the capabilities and versatility of the
at panel display cart, please read this installation manual completely.
Warning Statements
Table of Contents
LUXOR FURNITURE DOES NOT WARRANT AGAINST DAMAGE CAUSED BY THE USE OF ANY LUXOR FURNITURE
PRODUCT FOR PURPOSES OTHER THAN THOSE FOR WHICH IT WAS DESIGNED OR DAMAGE CAUSED BY
UNAUTHORIZED ATTACHMENTS OR MODIFICATIONS, AND IS NOT RESPONSIBLE FOR ANY DAMAGES, CLAIMS,
DEMANDS, SUITS,ACTIONS OR CAUSES OFACTION OF WHATEVER KIND RESULTING FROM,ARISING OUT OF OR
INANY MANNER RELATINGTOANY SUCH,ATTACHMENTS OR MODIFICATIONS.
Warning:
Warning Statements
Part Lists
Cart Assembly Instructions
Display Instructions
Cabinet Pack Instructions
2
3-5
6-10
11-14
15
THE FLOOR SHOULD BE CAPABLE OF SUPPORTINGA MINIMUM WEIGHT OF 160 LBS. IF NOT, THE FLOOR MUST
BEREINFORCED. THEWEIGHTOFTHEFLATPANELSHOULDBENOMARETHAN160LBS. PROPERINSTALLATION
PROCEDURES BY QUALIFIED PERSONNEL AS OUTLINED IN THE INSTALLATIONS INSTRUCTIONS MUST BE
ADHERED TO. FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONALINJURY.
Warning:
SAFETY MEASURES MUST BE PRACTICED AT ALL TIMES DURING THE INSTALLATION OF THIS PRODUCT. USE
PROPER SAFETY GEARAND TOOLS FORTHE INSTALLATION PROCEDURE TO PREVENT PERSONALINJURY.
Warning:
PRIOR TO THE INSTALLATION OF THIS PRODUCT, THE INSTALLATION INSTRUCTIONS SHOULD BE READ AND
COMPLETELY UNDERSTOOD. THE INSTALLATION INSTRUCTIONS MUST BE READ TO PREVENT PERSONAL
INJURY AND PROPERTY DAMAGE. KEEP THESE INSTALLATION INSTRUCTIONS IN AN EASILY ACCESSIBLE
LOCATION FOR FUTURE REFERENCE.
Warning:
DONOTINSTALLONASTRUCTURETHATIS PRONETOVIBRATION, MOVEMENTOR CHANCEOFIMPACT. FAILURE
TO DO SO COULD RESULT IN DAMAGETO THE DISPLAYAND/OR DAMAGE TOTHE MOUNTING SURFACE.
Warning:
DO NOT INSTALLNEAR HEATER, FIREPLACE, DIRECT SUNLIGHT,AIR CONDITIONING OR ANYOTHER SOURCE OF
DIRECTHEATENERGY. FAILURETODO SOMAYRESULTIN DAMAGETOTHEDISPLAYANDCOULDINCREASETHE
RISK OF FIRE.
CALLCUSTOMER SUPPORT@ 847.244.1800 OR 800.323.4656
Warning:
Questions/Concerns:
®

LEWTUD & LEWCTUD Series
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Part List:
NOTE: Please familiarize yourself with all components contained herein.
NOTE: Please review all WARNING and CAUTION statements (see Page 2) before beginning the
installation of the Flat Panel Display Cart.
1 - Bottom Shelf
1 - Middle Shelf *
1 - Top Shelf 1 - Power Cord Storage Arm **
4 - Short/Long Legs *
4 - 17.75” Legs
4 - Casters ( 2 Locking, 2 Non Locking)
1 - Cabinet Pack ***
1 - Power Cord
1 - Base Block
1 - Sandwich Plate
2 - Chrome Tubes
2 - Mounting Brackets
2 - Vertical Brackets
2 - “E” Clips **
- Not Included with 2 Shelf Units, Length vaires depending on model
- Not Included with 2 Shelf Cabinet Pack Units
- Not All Units Include a Cabinet Pack
*
**
***

LEWTUD & LEWCTUD Series ®
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1 - Electric Hardware Bag
1 - Grommet Pass-Through
1 - Power Cord Retainer Clip
4 - Cord Management Ties
4 - Slotted Self Tapping Screws
1 - Sandwich Plate Hardware Bag
1 - Allen Wrench
6 - M8 Set Screws
6 - M5 Nuts
6 - M5 Lock Washers
6 - M5 x 55 mm Phillips Head Screws
5 - M5 x 12 mm Hex Head Screw
5 - M5 Washers
Part List Continued:
NOTE: Please familiarize yourself with all components contained herein.
NOTE: Please review all WARNING and CAUTION statements (see Page 2) before beginning the
installation of the Flat Panel Display Cart.
A.
B.
C.
D.
A.
C.
B.
D.
E.
G.
F.
H.
J. K.
I.
E.
F.
G.
H.
I.
J.
K.

LEWTUD & LEWCTUD Series
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Tools Needed
1 - Phillips Screw Driver
1 - Flat Tip Screw Driver
1 - Rubber Mallet
1 - 5/16 or 8 mm Wrench
1 - Soft Material/ Blanket
1 - 1/8” Diameter x 3”+ Length Thread Depth Indicator
1 - Pencil (Marking Thread Depth Indicator)
1 - Ruler or Tape Measure
1 - Display Connection Hardware Bag
Section 1
4 - M4 x 12 mm Screws
4 - M4 x 30 mm Screws
4 - M4 Lock Washers
Section 2
4 - M5 x 12 mm Screws
4 - M5 x 30 mm Screws
4 - M5 Lock Washers
Section 3
4 - M6 x 12 mm Screws
4 - M6 x 35 mm Screws
4 - M6 Lock Washers
4 - M8 x 16 mm Screws
4 - M8 x 40 mm Screws
4 - M8 Washers
Section 4
4 - Large Nylon Inserts
4 - Small Nylon Inserts
4 - Washers
L.
P.
N.
R. T.
V.
M.
Q.
X. Z.
Y.
O.
S.
U. W.
L.
M.
N.
O.
P.
Q.
R.
S.
T.
U.
V.
W.
X.
Y.
Z.
Part List Continued:
NOTE: Please familiarize yourself with all components contained herein.
NOTE: Please review all WARNING and CAUTION statements (see Page 2) before beginning the
installation of the Flat Panel Display Cart.

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LEWTUD & LEWCTUD Assembly Instructions
Caster Wheels Rubber Mallet Bottom Shelf
Rubber Mallet
Long Legs
Bottom Shelf
Step 1. Push the four casters firmly into the holes in each
corner of the bottom shelf.
Important: Casters must be fully seated. Tap firmly with
rubber mallet to properly seat casters.
Step 2. Insert the 4 long legs into each corner. Using the
rubber mallet, firmly tap each leg unit it is seated securely into
position.
NOTE: If you have a cabinet pack, go to page 15 and follow the
cabinet pack instructions.
NOTE: If you have a 2 shelf unit continue to step 5.
Step 3. Position the center shelf over the long legs and insert
each mounting post into each leg. Using a rubber mallet, firmly
hammer center shelf into legs until all four legs are seated (flush)
against the surfaces of both shelves.
Step 5. Before installing the top shelf, slide the power cord storage
arm over the short leg on the handle side. The power cord storage arm
will allow the user to easily store the power cord while allowing easy
extraction when the cord is needed.
Step 4. Push remaining 4 short legs onto leg posts of center
shelf. Tap firmly into place using the rubber mallet.
Rubber Mallet
Center Shelf
Short Legs
Rubber Mallet
Power Cord Storage Arm
Note: Not included in all
models.

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Electrical Assembly and Cable-Track Management System
Your Flat Panel Display Cart incorporates the Cable-Track™ Cord Management System. This exclusive feature
manages electrical cords, keeping them safely out of the way. This system includes a 3-outlet, 15 foot surge
suppressing electric assembly (U.L. and C.S.A. listed) which is built into the safety handle. Please review these
instructions carefully to maximize the added safety provided by Luxor’s Cable-Track™ Cord Management System.
Parts List spilc-”E“-2(A.)drocrewopdetcetorpegruS-1 s (C.)eittnemeganamdroC-4(B.)pilcreniaterdrocrewoP-1
4 - Sheet metal screws (D.)
Step 6. Firmly seat the 3-plug electric assembly
unit into the handle plug housing (the
top shelf of the cart will need to be
turned over in order to access the
underside of the handle).
Step 7. To secure the power strip, use the
power strip retaining bracket and
two (2) sheet metal screws and attach
using a flat tip screwdriver.
Step 8. After the power strip has been
mounted, route the power cord through
the cord retaining track.
Step 9. Attach the cord management tie into
the starter holes using a sheet metal
screw. Cut off any excess.
Step 10. Secure the power cord using the cord
management tie.
Power Strip Retaining Bracket
Cord Retainin
g
Trac
k
Screwdrive
r
Sheet Metal Screw
Power Strip
Cord Mana
g
ement Tie
Handle Plug Housing

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Base Mount Assembly and Installation
A AA
A A A
Step 11. Determine where the mounting points are on the top shelf of the Luxor Cart (Arrows).
A– Sandwich Mounting Plate Mounting Points.
Step 12. After locating the mounting points for the base block,it is now time to attach the base block to the
upper sandwich plate.
Step 13. Line up the mounting holes on the upper sandwich plate with the mounting holes on the base block.
Step 14. Once the holes are lined up, use 5 - M5 x 12mm Hex head screws (J.), and the 5 - M5 Washers (K.)
to attach the two units together. Tighten them with a 8 mm or 5/16” wrench.
Base Block
M5 Washer (K.)
M5 x 12 mm Hex
Head Screw (J.)
Upper Sandwich Plate

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Step 15. Place the upper sandwich plate flat on the top shelf of the Luxor Cart. Line up the mounting holes that are
located on the upper sandwich plate with the mounting holes that are located on the top shelf.
Step 16.
The order from top to bottom: M5 x 55mm screw, upper plate, top shelf, lower plate, lock washer and nut.
NOTE:
Upper Sandwich
Plate Mounting
Point
Luxor Cart
Mounting Point
NOTE: At this time, have an assistant hold the lower sandwich plate in place while the screws are being threaded
into place. Insert 6 - M5 x 55 mm Phillips screws (I.) into the upper sandwich plate. With the help of an assistant, align
the bottom sandwich plate to the top plate, and thread the lock washer (H.) and Nut (G.) onto the screw. With a 8 mm
or 5/16 wrench and the phillips screwdriver, tighten the plates together.

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Final Assembly
Step 17. Place the top shelf over the four (4) short legs that are attached to the center shelf.
Step 18. Once the short legs are lined up with the mounting posts of the top shelf, tap the top shelf firmly onto the short
legs using the supplied rubber mallet. This will complete the first part of the assembly.
Step 19. Place the grommet pass through into the hole located behind the base block.
Rubber Malle
t
Power Cord
Storage Arm
Base Mount Assembly (pre-assembled)
Bottom Shelf
Center Shelf
Top Shelf Grommet Pass
Through

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Thread Depth Indicator
Marking the depth
Thread depth
Indicator
Thread insert
Inverted flat panel
display
Screw
Marking
Thread depth
indicator
Screw Thread depth
indicator
Marking
1. Insert the thread depth indicator through the thread inserts found on the back of the at panel display to
make sure the inserts measure the same full depth and mark it with a pencil (see below).
2. Locate the correct diameter screw for the thread insert from the display connection hardware bag. Compare
your markings to the screws (supplied).
3. If your selected screw is longer than the marking on the thread depth indicator, DO NOT USE this screw.
4. The screw length must not bypass the marking. Select another screw size, until you nd one that comes closest
to your mark without going past.

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Stand Assembly
Step 21. Place the display on a soft and flat surface.
Step 22. Locate the mounting points thatare on the back of the display.
Step 23. Place the mounting brackets over the mounting points.
NOTE: Please refer to page 4 to determine which mounting screws and spacers (if applicable) will be used.
Step 24. Select the appropriate hardware and attach the mounting brackets to the display using the mounting hardware
and respective lock washer.
Mounting Points
Mounting Points
Screwdriver

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Step 25. Slide each support pole into the mounting bracket.
Step 26. Make sure the support poles are even (see NOTE: below), and then tighten the M8 x 16 set screw
with the Allen wrench (supplied).
NOTE:
Before tightening the M8 x 16mm socket head screws and placing the display assembly into the base
mounting block, make sure that the measurement from the bottom of the support poles to the bottom of the
display measures 3-1/4”. This measurement will allow for correct and even spacing once the display assembly
is placed into the base block.
Support Pole
Allen Wrench
Bottom of Display
Bottom of Support
Poles 3-1/4”
M8 x 16mm
Socket Head
Set Screw

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TWO PEOPLE WILL BE NEEDED FOR THE FOLLOWING STEPS.
Step 27. After the assembly has been put together, make sure all the hardware is tight.
Step 28. Two people should carefully lift the assembly and place the bottom of the support poles into the base block.
Step 29. Once the support poles are seated, tighten the M8 x 16mm socket head set screws using the Allen wrench
(supplied).
Support Poles
Display
Mounting Brackets
Base Block

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1. Place the included rubber band
around the legs.
2. Insert the side panels.
3. Insert the back panel. 4. Insert the front panel.
NOTE: If you have a 2 shelf unit go back to Step 6 (page 7).
NOTE: If you have a 3 shelf unit go back to Step 3 (page 6).
Rubber Band
Bottom Shelf
Side Panel
Back Panel Front Panel