MAD EasyLoad Series User manual

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Service Manual
EasyLoad
Januari, 2018

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On the next pages we explain the Electrical system of the
EasyLoad.
Also you wil nd some service aenon points

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Sliding le right
Make sure the pins are in and working!!!
And xed in the right posion

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Moving in and out.
Make sure the clutch is working properly
The adjustment is sealed to prevent damage
You have to clean it when the fuses are blown when sliding in and
out.
Partnumber:
EC99007 clutch complete
EC99015 SHAFT COUPLER 500KG

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Winch Relay
This Relay switches between up and down.

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Main Relay
This Relay takes care of the 12V/24V power supply.
Controlled by door switch and/or emergency stop

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Relays, 5 pin.
Switch Up, Down, In , Out and stop.

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Safety switch winch
This switch ensures that one layer of cable will always remain on the
drum of the winch.

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Maximum weight Capacity
This switch stops the winch from going up when the weight is too
high.

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Li Stop switch
When the weight of the hook makes contact with the two copper
stripes the winch stopsand the beam will not go in and out.

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Make sure the Connector is put in properly

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There is a switch inside the connector that makes ground.
The winch doesn’t go up anymore.

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Where are the fuses?
One 30A and one 15A fuse

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The main fuse, 100A, is near the baery

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Door switch.
This switch makes sure that the system can not drain the Baery

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Trouble Shoong:
Before you start make 100% sure that you have a good
Baery
We have the experience that a lot of problems are caused by
a bad baery
Trouble Shoong:
Hook is not going down:
• No Electrical power– check baery, Main fuse, main relay, press
buon
• Green plate on winch makes ground
• Door switch is not working properly
Hook is not going up:
• Connector is not full in the socket
• Overload switch is acvated, making ground
• Damaged Copper stripe on inner beam

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Check Damaged Copper strips on the innerbeam

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Changing the Carbonbrushes of the winch
Torque 8-10Nm

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Changing the hoist cable