Madimack INVPLUS1100 Operation manual

MADIMACK VARIABLE SPEED PUMP INVERTER
INSTALLATION & USER GUIDE
INVPLUS1100, INVPLUS2200
Thank you for purchasing our variable speed pump controller.
Please read the manual carefully before installation & operation and keep it for future reference after installation.

CONTENTS
1. IMPORTANT SAFETY INSTRUCTIONS ..................................................................... 1
2. TECHNICAL DATA ................................................................................................... 2
3. BEFORE INSTALLATION .......................................................................................... 2
4. CONNECTING TO POOL PUMP .............................................................................. 3
5. SETTINGS & OPERATION ....................................................................................... 4
6. PROTECTION & ERROR CODES .............................................................................. 7
7. COMMISSIONING AND CHECKS ............................................................................ 8
8. EXCLUSIONS .......................................................................................................... 8
9. WARRANTY ............................................................................................................ 8
10. RECYCLING ............................................................................................................. 8
SAFETY SYMBOLS
Read and keep the manual in a safe place
Warning
Caution: Risk of electrical shock
Do not touch the heat sink
e-Waste: Dispose at recycling centre

1
1. IMPORTANT SAFETY INSTRUCTIONS
To make the best use of this energy saving device and to avoid potential risk of
fire, electrical shock, serious injury to people or damage to property, please
read this user guide carefully before installation and keep it for future reference.
This device can only be used with pumps with permanent split capacitor motor. The schematic
diagram below shows a typical single speed swimming pool pump motor.
Fig 1
1.1 It is NOT compatible with:
a. Single phase motors with centrifugal switch
b. Pool pump motors with start relays or switch
c. Series or DC motors
d. Pool pump motors with faults in their rotors or capacitors
e. Shaded-pole asynchronous motors
1.2 An RCD with a rated residual current not exceeding 30mA must be used with this product.
Running Capacitor
Main
Winding
Auxiliary
Winding
If you are not sure of the compatibility of your pool pump with this device, please
contact your supplier or manufacturer before proceeding with installation.

2
2. TECHNICAL DATA
3. BEFORE INSTALLATION
Make sure the place you choose for installation meets the following conditions:
- Ambient temperature from -10~40℃
- 45 to 90 percent relative humidity, non-condensing
- Less than1000m above sea level
- Keep out of direct sunlight
- Good ventilation
For optimum ventilation, please make sure it is installed with a
minimum clearance surrounding it as shown in Fig.2.
Blocked ventilation or an enclosed space with limited air flow
may cause overheating or potential operational failure of the
inverter.
Fig. 2
Model
INVPLUS1100
INVPLUS2200
Dimensions
Input power
1 phase AC
1 phase AC
Input voltage
220~240V
220~240V
Input frequency
50Hz
50Hz
Output power
Max 1.1kW
Max 2.2 kW
Output Voltage
1ph, 0~240V
1ph, 0~240V
Pump type
Single phase
Single phase
Max. current
Max 6A
Max 12A
Speed range
1200~2900 rpm
1200~2900 rpm
Cooling
Ventilation
Ventilation/Fan
Net Dimension (L*H*W)
187*110*155mm
187*110*155mm
Gross/Net Weight
3.0/2.7Kg
3.0/2.7Kg
Upon receipt of this device, check for damage to the packaging or product.
DO NOT PROCEED with installation if any damage is found; contact your
supplier. Do not use extension leads with the device. This can pose a danger
particularly in the vicinity of a swimming pool.

3
4.
CONNECTING TO POOL PUMP
Please follow these steps and the wiring diagram for the correct connection. The warranty
may be compromised if the device is not installed in accordance with instructions described in
this manual.
Only ONE pump can be connected to the inverter. Please do not connect any other appliance
to the output.
Mark the hole locations on the wall with the template provided, drill and insert the expansion
plugs supplied, fit the screws and hang the device on the screws.
4.1 Turn off all electrical supply to the pool pump, unplug the pool pump it from the main
switch or at the chlorinator which provides electrical power to the pump.
4.2 Plug the pool pump into the device’s “Power socket” see fig 3 below (PUMP
CONNECTION ONLY).
4.3 Plug the device into the main switch/chlorinator/timer connection where the pump was
originally plugged into.
4.4 Switch power back on.
4.5 Ensure chlorinator/timer is active which will put power the controller
4.6 Now the device is ready to operate and will illuminate
Fig. 3
Above figure is for reference only, plug & socket may vary for different countries/regions.
Power plug
Pump socket
12mm
Screw
Screw
Expansion plug

4
5. SETTINGS & OPERATION
5.1 Control panel
5.2 Mode selection
The variable speed controller has 3 modes (speed ranges). You can either run your pump at a
constant speed choosing from “M” or set up to 4 timers for daily operation, each with an individual
speed.
Mode
Speed range
Default speed
Night (Low)
1200~1650 rpm
1400 rpm
Day (Medium)
1700~2400 rpm
2000 rpm
Backwash (High)
2450~2900 rpm
2900 rpm
① When plugged in, lights up, hold for 3
seconds to unlock the screen. Press to start.
② Upon starting, pump will run at maximum speed of
2900 rpm for one-minute self-priming. (This can be
increased to 10 minutes – see Parameter settings
Section 5.5)
③ After self priming press to choose a running
speed, use or arrows to adjust by 50rpm
increments to a specific running speed
Once the pump has finished priming, the inverter will automatically switch the pump to the
pre-set speed, indicates the pump is running and showing current rpm and power
consumption.
Power Consumption
Speed in rpm
Night/Day/Backwash
(Low/Med/High speed)
Unlock/Change Mode
On/Off
Current time
Timer on/Timer off
Increase/Decrease
Timer

5
5.3 Timer setting
To run the pump at a different times or speeds to take advantage of lower electricity tariffs
during the night or for higher speed cleaner operation, you can set up to 4 timers.
Step1: Press to enter timer setting. ( 0) means its
selected the current time settings for the controller
Step2: Use or to set current time. Pressing
moves between the starting and ending time, and the
speed. Increase or decrease the numbers using.
.
Step3: Repeat the above steps to set the other 3 timers.
Step4: Hold for 3 seconds or wait 10 seconds to save settings automatically.
A flashing indicates the device is waiting for start time.
Step5: press to check all 4 timers to ensure there are no invalid setting.
Note:
* If inactivate for 1 minute, the screen will lock automatically. Hold for 3 seconds to
unlock the device.
* The device has power-off memory, operation will resume upon power restoration.
* Under OFF mode, hold for 3 seconds to retrieve factory setting.
* Any overlapping of timer periods will be considered as invalid and the device will only run
based on the previous valid timer setting.
* During timer setting, if you want to abandon it, hold for 3 seconds.
Note: If the unit is not operating and the symbol is flashing this means that it is waiting for
the next on timer to start.

6
5.4 External control
External control can be enabled via the following contacts. However, even if it’s working via an
external controller, pressing can stop the device.
Please do not apply voltage to these inputs.
Fig 5
E.g.: To enable external speed control via digital input, connect one of the digits from Di2/3/4
to COM.
Do not touch the heat sink while the device is in operation or until at least 30
mins after it has been switched off. Keep it out of reach of children.
Because of high voltage conversion components contained in the device, do not
try to disassemble or replace any components in case of malfunction or
breakdown. Before serving on the unit, wait till the power light turned off or at least
3 minutes after power plug has been plugged off from input supply.
DIGITAL INPUT
ANALOG INPUT
RS485
RELAY
OUTPUT

7
5.5 Parameter setting
Under OFF mode, hold for 3 seconds to enter parameter settings.
Parameter
Description
Default setting
Setting range
1
Priming time
1 minutes
0~10min, by 1 minute increments
2
Minimum RPM
1200rpm
1200~2000rpm, by 100rpm increments
3
Di2
2900 rpm
1200~2900rpm, by 100rpm increments
4
Di3
2400 rpm
1200~2900rpm, by 100rpm increments
5
Di4
1200 rpm
1200~2900rpm, by 100rpm increments
6
Priming RPM
2900 rpm
1200~2900rpm, by 100rpm increments
6. PROTECTION & ERROR CODES
Item
Code
Description
Analysis
1
E001
Abnormal input voltage
Not faulty
2
E002
Output over current
Not faulty
3
E101
Heat sink over heat
Contact your supplier
4
E102
Heat sink sensor error
Contact your supplier
5
E103
Master driver board error
Contact your supplier
6
E201
Circuit board error
Contact your supplier
7
E202
Master board EEPROM reading failure
Contact your supplier
8
E203
RTC time reading error
Contact your supplier
9
E204
Keyboard EEPROM reading failure
Contact your supplier
10
E205
Communication error
Contact your supplier
11
AL01
Auto speed reduction against high temperature
Contact your supplier
Note:
1. AL01 is not an error indication: when it appears the inverter will automatically switch to a
lower speed to self protect against high internal temperature. When the temperature drops
back to normal operating range (65℃) the inverter will resume at the preset speed. If this
happens often please check correct ventilation requirements and move out of direct sunlight.
2. If code E002/E101/E103 occurs, and the cause for the code appearing is cleared. I.e E101
heat sink is within normal operating range again the device will resume working automatically,
however when it appears a fourth time, the device will stop working and display the code
continuously, to resume operation, disconnect power to the device by unplugging and power
restart again.
If code continues to be displayed please contact the Madimack support line on
1300 899 737 or email [email protected]

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7. COMMISSIONING AND CHECKS
Minimum water turn over
Please note that the minimum flow rate should be set to achieve the required turn over rate.
Please contact your pool specialist for further information or contact Madimack Support.
Minimum flow rate chlorinator/other devices
Please ensure the minimum flow rate is set for any devices on the pool system. This includes
the chlorinator / sanitizing cell. As a guide the cell must be completely covered in water at the
lowest speed. If it is not achieved please increase the flow rate.
8. EXCLUSIONS
Under no circumstances should the manufacturer be held liable for any consequences
resulting from inappropriate, incorrect installation, or mismatching of the product to pool
pumps that are not compatible.
The manufacturer reserves the right to change the specification of the product, its
performance or the contents of the User Guide without notice in case of technical upgrade.
Madimack are not responsible for the failure of any pump connected to the device. The
variable speed controller should not be installed in exposed locations or corrosive
environments.
9. WARRANTY
The Madimack variable speed pump controller is warrantied for manufacturing defect for up to
12 months after the purchase date with a valid invoice. Madimack does not cover damages
resulting for any misuse, incorrect installation and does not cover other systems attached to or
from the device.
10. RECYCLING
When disposing the product, please hand it over to a designated collection
point for the recycling of waste electrical and electronic equipment.
The separate collection and recycling of waste equipment at the time of
disposal will help ensure that it is recycled in a manner that protects human
health and the environment. Contact your local authority for information on
where you can drop off your unit for recycling.

MA001