Magnum Energy MM Series Operating instructions

Installation and
Operation Guide
Remote Controls
for MM Series
Inverters

©2006 Magnum Energy Inc.

©2006 Magnum Energy Inc.
Disclaimer of Liability
Since the use of this manual and the conditions or methods of
installation, operation, use and maintenance of the MM Series Remote
Control are beyond the control of Magnum Energy Inc., this company
does not assume responsibility and expressly disclaims liability for
loss, damage or expense, whether direct, indirect, consequential or
incidental, arising out of or anyway connected with such installation,
operation, use, or maintenance.
Due to continuous improvements and product updates, the images
shown in this manual may not exactly match the unit purchased.
Restrictions on Use
The MM Series Remote Control shall not be used in connection with
life support systems, life saving or other medical equipment or
devices. Use of this particular equipment is at your own risk.
Contact Information
Magnum Energy, Inc.
1111 80th Street SW - Suite 250
Everett, WA 98203
phone: [phone]
fax: [phone]
web: www.magnumenergy.com
Product Safety Instructions
Read and follow all instructions and safety information contained in this
manual before installing or using this product.
• All electrical work must be performed in accordance with local, state
and federal electrical codes.
• This product is designed for indoor / compartment installation. It
must not be exposed to rain, snow, moisture or liquids of any type.
• Use insulated tools to reduce the chance of electrical shock or
accidental short circuits.
• Always verify proper wiring prior to connecting the remote.
Safety Symbols
To reduce the risk of electrical shock, fire, or other safety hazard, the
following safety symbols have been placed throughout this manual to
indicate dangerous and important safety instructions.
Warning - Indicates a dangerous voltage or condition exists.
Caution - Indicates a critical step necessary for the safe
installation and operation of the unit.
Note - Indicates an important statement.
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©2006 Magnum Energy Inc.
ii
List of Contents
1.0 Introduction ...........................................................................1
Remotes Available ......................................................................... 1
Basic Features ............................................................................... 1
2.0 Installation.............................................................................2
Mounting ....................................................................................... 3
Flush Mounting .......................................................................... 3
Surface Mounting ...................................................................... 4
3.0 Operation ...............................................................................6
Start-up......................................................................................... 6
Factory Default Settings.................................................................. 6
Operation ...................................................................................... 7
ON/OFF Switch .......................................................................... 7
Monitoring the LED Indicators.................................................... 8
MM-R and MM-RC Remotes ..................................................... 8
MM-RC Remote Only ............................................................ 10
4.0 Warranty and Service Information ....................................11
List of Figures
Figure 1, MM Remotes...................................................................... 1
Figure 2, Communications Cable Connections ................................... 2
Figure 3, Flush Mounting .................................................................. 3
Figure 4, Surface Mounting............................................................... 4
Figure 5, Remote Display Dimensions ............................................... 5
Figure 6, Mounting Ring Dimensions ................................................. 5
Figure 7, LED Indicators and ON/OFF Switch ..................................... 7
List of Tables
Table 1, Inverter and Remote Settings.............................................. 6

©2006 Magnum Energy Inc.
1.0 Introduction
Congratulations on your purchase! The MM Series remote control from
Magnum Energy, Inc. is designed to be simple to install and use, allow
easy control and quick indication of the inverter’s (and charger) status.
Remotes Available
The MM-R and the MM-RC are the two MM remote controls available to
use with the MM Series inverter. The appropriate remote to use
depends on whether your inverter includes the battery charger
feature. For MM Series inverters that do not have the battery charger,
the MM-R is the recommended remote; for MM Series inverters that do
have the battery charger, the MM-RC is the recommended remote.
Depending on your inverter model, you can select one of the following
remotes:
MM-R - Provides three LED indicators for inverter status and includes a
remote ON/OFF switch; comes with 25’ cable. This remote is for MM
Series inverters without the battery charger feature; such as the
MM612 (requires serial number L1-201 or higher) or MM612G models.
MM-RC - Provides six LED indicators for inverter and charger status,
includes a remote ON/OFF switch; comes with 25’ cable. This remote is
for MM Series inverters with the battery charger feature; such as the
MM612AE, MM1212 or MM1212AE models.
Figure 1, MM Remotes
MM-R MM-RC
BULK
ABSORB
FAULT FLOAT
AC IN
INVERT
ON/OFF
INVERT
AC IN
FAULT
ON/OFF
1.0 Introduction
Basic Features
• Colored LED’s (Light Emitting Diodes) located on the front panel for
easy viewing of system status.
• RJ11 phone jack connection on remote for easy connection to
inverter.
• Status and information indicators used to determine system perfor-
mance and operating conditions including: inverter operation, charger
operation and any faults that occur.
• ON/OFF push-button for easy control of inverter and charger
operation.
• Easy installation and included mounting ring to give installers a
choice for mounting.
1

©2006 Magnum Energy Inc.2
2.0 Installation
Before installing the inverter, read the entire installation section to
determine how you are going to install your remote control. The more
thorough you plan in the beginning, the better your inverter needs
will be met.
Pre-installation
• Carefully remove the MM Series remote from its shipping container
and inspect all contents. Verify the following items are included:
-The correct MM remote panel display (MM-R or MM-RC)
-Mounting Ring (used for surface mounting)
-25’ communication cable (RJ11 connectors on each end)
-Two #6 Phillips head screws (to secure the display panel)
-MM Series Remotes Installation and Operation Guide.
• Determine a suitable location to mount the remote control. It must
be located in a clean, dry and protected place.
• Plan the cable route from the remote to the inverter to ensure there
are no obstructions that can’t be overcome before you do any cutting
or drilling.
• Allow ample room to access the ON/OFF switch and to view the LEDs
for the inverters operational status and for troubleshooting.
Connecting the Communications Cable
The communications cable is 25’, 4-conductor cable (wired like a
normal telephone-type cable). This cable is connected to the RJ11
jack on the rear of the remote display panel and to the REMOTE port
located on the front of the MM Series inverter.
Front Side of
MM Series Inverter
REMOTE port
(RJ11 connection)
RJ11 connection
(located on the
rear of the remote)
Communications
cable (25')
Figure 2, Communications Cable Connections
Note: The 25’ cable should be long enough for most applica-
tions. If additional cable length is needed, the cable can be
extended up to 50 feet using standard phone cable and a
female-to-female connector.
2.0 Installation

©2006 Magnum Energy Inc.
Mounting
The remote control panel can be flush mounted thru an opening in a
wall; or if there is insufficient room behind the wall or no desire to cut
into the wall, the remote can be surface mounted.
Caution: Always check for hidden electrical wires, pipes and
cables BEFORE drilling or cutting or screwing into walls or
cabinets.
Flush Mounting
To flush mount the remote, the remote display panel will need to be
placed into an opening. This opening must have at least a 2” depth to
allow room for the remote’s rear circuit board and cables.
1. Cut an opening in a wall, see figure 2 to determine the correct
opening dimensions. DO NOT cut the opening too big - to ensure
there are no cracks around the display and that there is enough
material for the screws to secure the display. Remove any wall
insulation (if applicable) that may contact the back of the remote.
2. Route the communications cable from the inverter up into the
opening in the wall.
3. Connect the communications cable to the RJ11 jack at the rear of
the remote control (see figure 2).
4. Position the remote into the opening in the wall.
5. Secure the remote to the wall with the 2 screws provided.
6. After ensuring the inverter is off; plug the communications cable
into the REMOTE port on the front of the inverter.
Figure 3, Flush Mounting
3
2.0 Installation
MIN 1 1/2"
MAX 1 5/8"
MIN 2"
MAX 2 1/8"
CUT THIS
AREA OUT
Communication Cable
(routed in the wall)
BULK
ABSORB
FAULT FLOAT
AC IN
INVERT
ON/OFF

©2006 Magnum Energy Inc.
Surface Mounting
The remote control can be mounted on the surface of a wall by using
the mounting ring.
Note: The mounting ring has a tabs at the top and bottom
that are made with a thinner material. This allows these tabs
to be cut or broken out to allow the communication cable to
be routed up or down the wall.
1. Using the mounting ring as a template, mark on the wall the
location of the four mounting screws.
2. Drill appropriate sized holes (depending on the screws that will be
used - these are not supplied) in the four screw locations that were
marked.
3. Determine if the communication cable is running up or down the
wall and cut/break the appropriate tab on the mounting ring.
4. Pull the cable through the mounting ring and place the ring with the
removed tab over the communication cable against the wall.
5. Position the mounting ring over the drilled holes and screw the
mounting ring to the wall
6. Connect the communications cable - routed thru the mounting ring
opening - to the RJ11 connector on the rear of the remote display
6. Secure the remote display to the mounting ring with the 2 Phillips
screws provided.
7. After ensuring the inverter is off; route the communications cable
exiting from the mounting ring into the REMOTE port on the front of
the inverter.
Figure 4, Surface Mounting
4
2.0 Installation
BULK
ABSORB
FAULT FLOAT
AC IN
INVERT
ON/OFF
breakable tab
(allows cable to
be inserted)
Communication Cable
(routed down the wall)
screws x4
(not supplied)
Mounting Ring

©2006 Magnum Energy Inc.
Figure 5, Remote Display Dimensions
Figure 6, Mounting Ring Dimensions
2.0 Installation
5
BULK
ABSORB
FLOAT
INVERT
AC IN
FAULT ON/OFF
Side Front
Side Front

©2006 Magnum Energy Inc.6
3.0 Operation
3.0 Operation
Start-up
After Installing and connecting the MM Series remote control, the
remote should be tested to ensure it is functional.
1. Press the ON/OFF push-button located on the display panel.
Note: The ON/OFF control switch is a push-button switch which
functions by momentary pressing and releasing.
2. After pressing the ON/OFF switch, verify the INVERT indicator
(green LED) is on (solid or blinking) and the status indicator on the
MM Series inverter is also on.
3. Press the ON/OFF switch again to turn the inverter off and verify
the INVERT indicator on the remote and the status indicator on the
inverter both go off.
If the remote passes all the steps, the inverter is ready for use.
If the remote fails any of the steps fails, check all the connections at
both ends of the communications cable and ensure the inverter is
operational. If the FAULT indicator comes on, refer to the Trouble-
shooting section in the MM Series Inverters, Installation and Opera-
tion Guide to help clear the fault condition.
Factory Default Settings
Your MM Series inverter has many functions that have changeable
settings. These settings are preset and loaded by the inverter when
turned on. However, if the MM remote control is connected to the
inverter, the settings from the remote over-ride any default settings
in the inverter. The settings in the remote are saved in the remote’s
non-volatile memory and will be used - even if DC power to the
inverter is lost - as long as the remote is connected. See Table 1 for
the inverter’s default settings and the settings that are changed when
connected to the MM remote.
Function Inverter Settings Remote Settings
Search Watts NA (MM612 / MM612G),
5W (all other MM Series) NA (MM612 / MM612G), 5W (all other MM Series)
LowBatCutOut 10.0 VDC 10.0 VDC
400 Am
p
Hrs 400 Am
p
Hrs
(
Abso
r
b Time = 120 minutes
)
(
Abso
r
b Time = 120 minutes
)
Flooded - Li
q
uid Lead Acid Flooded - Li
q
uidLeadAcid
(
Bulk = 14.6 VDC
,
(
Bulk = 14.6 VDC
,
Float = 13.4 VDC
)
Float = 13.4 VDC
)
Charge Rate 100% 100%
VAC dropout 80VAC 90VAC
Battery AmpHrs
Battery Type
Table 1, Inverter and Remote Settings
Note: For more information on these settings, refer to the MM
Series Inverters, Installation and Operation Guide.