Makita 6805BV User manual

Screwdriver
Self drilling screw
MODEL 6805BV
Variable speed I Reversing
Machine screw Wood screw
INSTRUCTION MANUAL
DOUBLE
INSULATION
SPEC IF I CAT I 0 N S
* Manufacturer reserves the right to change specifications without notice.
* Note: Specifications may differ from country to country.
WARNING: For your personal safety, READ and UNDERSTAND before using
SAVE THESE INSTRUCTIONS
FOR FUTURE REFERENCE.

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USING ELECTRICTOOLS, BASIC SAFETY
PRECAUTIONSSHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
2
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keep work area well
lit. Don't expose power tools to rain.
Don't use tool
in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
STORE IDLETOOLS. When not
in use, tools should be stored indry, and high
or locked-up place
- out of reach of children.
DON'T FORCETOOL.
It will do thejob better and safer atthe ratefor which
it was intended.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-duty tool. Don't use tool for purpose not intended.
DRESS PROPERLY. Don't wear looseclothingor jewelry. They can be caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
DON'T ABUSE CORD. Never carry tool
by cord or yank it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing acces-
sories. Inspecttoolcords periodicallyandifdamaged, have repairedby autho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECTTOOLS. When not inuse, before servicing, and when chang-
ing accessories, such
as blades, bits, cutters.

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysand adjusting wrenches are removed from tool before turning
it on.
15. AVOID UNINTENTIONALSTARTING. Don’t carry tool with finger on switch.
Be sure switch is OFF when plugging in.
16. OUTDOOR USE EXTENSIONCORDS. When tool is usedoutdoors, use only
extension cords intended for use outdoors and
so marked.
17. STAY ALERT. Watch what youare doing, use common sense. Don’t operate
tool when you are tired.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and perform itsintended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced by an authorized
service center unless otherwise indicated elsewhere in this instruction
manual. Havedefective switches replacedby authorizedservicecenter. Don‘t
use tool if switch does not turn
it on and off.
19. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENTPARTS. When servicing, useonly identicalreplacementparts.
21. POLARIZEDPLUGS. To reduce the risk of electric shock, this equipment has
a polarized plug (one blade is wider than the other). This plug will fit in a
polarized outlet only one way.
If the plug does not fit fully in the outlet,
reverse the plug. If
it stilldoes notfit, contact a qualified electriciantoinstall
the proper outlet. Do not change the plug in any way.
VOLTAGE WARNING: Beforeconnecting the tool to a power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified
for the tool can result
in SERIOUS INJURY to the user - as well as damage to
the tool.
If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
3

ADDITIONAL SAFETY RULES
1.
2. Hold the tool firmly.
3.
4.
Always be sure you have a firm footing.
Be sure no one is below when using the tool
in high locations.
Keep hands away from rotating parts.
When driving into walls, floors or wherever "live" electrical wires may be
encountered,
DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Holdthe toolonly bythe insulatedgraspingsurfaces topreventelectric shock
if you drive into a "live" wire.
Do nottouchthe bitor the workpiece immediately after operation: they may
be extremely hot and could burn your skin.
5.
SAVE THESE INSTRUCTIONS.
4

Removing or installingbit
CAUTION
:
Always be sure that the tool is switched off and unplugged before removingor installing
the bit.
To remove the bit, first pull the front cap
off and then pull the bit firmly. To install
the bit, insert
it into the tool as far as it
will go and then replacethe front cap.
Depthadjustment
When you wish to drive self drilling screws,
etc., adjust the depth as follows. Turn the
locator toadjust the depth.
Initially, adjust the locator to create
a dis-
tance of approximately
1 mm (3/64”) from
the tip of the front cap (which works in
conjunction with the locator) to the base
of the screw head. One full turn of the
locator equals
1 mm (3/64“) change in
depth. After adjusting the locator, turn
the adjusting ring
so that the 6” mark is
aligned with the pointer on the gear hous-
ing. Drive
a trial screw into your material
or
a piece of duplicate material. If the
depth is not suitable for the screw, con-
tinue adjusting until the proper depth
set-
ting is obtained.
I Adjusting ring- \\
1 mm (3/64”)
1 mm (3/64”) 1 mm (3/64”)
5

Adjustingfasteningtorque
When you wish to drive machine screws,
wood screws, hex bolts etc. with the pre-
determined torque, adjust the fastening
torque
as follows.
The fastening torque may be adjusted by
turning the adjusting ring. Before turning
the adjusting ring, turn the locator in the
direction of the arrow
as far as it will go
without forcing. The torque
is increased
by turning the adjusting ring in the direc-
tion of the arrow and decreased by turn-
ing
it in the opposite direction. Align the
I
number 1 on the adjusting ring with the pointer on the gear housing. Drive a trial screw
into your material or
a piece of duplicate material. Ifthe fasteningtorque is not suitable
for the screw, continue adjustinguntil the proper torque
is obtained.
CAUTION
:
The adjusting ring should be turned only within the numbered range. It should not be
forced beyondthis range.
Switchaction
Tool speed
is increased by increasing
pressure on the trigger. To start the tool,
simply pull the trigger.
Release the trigger
to stop. Forcontinuousoperation, pull the
trigger and then push in the lock button.
To stop the tool from the lockedposition,
pull the trigger fully, then release
it.
I
Trigger switch
Lock button
I
CAUTION :
Before plugging in the tool, always check to see that the trigger switch actuates properly
and returnsto
the "OFF" positionwhen released.
NOTE
:
Even with the switch on and motor running, the bit will not rotate until you fit the point
of the bitinthe screw head and apply forward pressure toengage the clutch.
6

Reversing switch action
This tool has
a reversing switch to change
the direction
of rotation. Move the revers-
ing switch lever to the
&? position for
clockwise rotation or the position for
counterclockwise.
Reversing switch lever 1
CAUTION :
Always check the direction of rotationbefore operation.
*Use the reversing switch only when the tool comes to
a complete stop. Changing the
direction of rotationbefore the tool stops may ruin the tool.
Operation
Fit the screw
on the point of the bit and
place the point
of the screw on the surface
of the workpiece to be fastened. Apply
pressure to the tool and start
it. Withdraw
the
tool as soon as the clutch cuts in.
Then release the trigger.
CAUTION
:
0 Use the proper bitfor the head of the screw that you wish to use.
When fitting the screw onto the point of the bit, be careful not to push inon the screw.
If the screw
is pushed in, the clutch will engage and the screw will rotatesuddenly. This
could damage
a workpiece or cause an injury.
Do notcontinue unnecessaryclutching operation.
7

NOTE :
0 Make sure that the driver bit is insertedstraight in the screw head, or the screw and/or
When driving wood Screws, predrill pilot
bit may be damaged.
holes to make driving
easier and to pre-
vent splitting of the workpiece.
See the
chart.
of wood screw of pilot hole
1 1/64"
13/64"
7/32"
3/16"
1/8"
9/64"
5/32"
iia"
15/64" I 1 1/64"
114"
11 164''
MAINTENANCE
CAUTION :
Always be sure that the tool is switched off and unplugged beforeattempting toperform
inspectionor maintenance.
To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspectionand
replacement, any other maintenance or adjustment should be performed by Makita
Authorized or Factory Service Centers, always using Makita replacement parts.
8

ACCESSORIES
Part No.
CAUTION :
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use
of any other accessories or attachments might present a risk of injury to persons.
The accessories or attachments should be usedonly in the proper and intended manner,
0 Magnetic socket bit Front cap
Size
Part No. I Size
784803-7 114"
784805-3
I 7/16"
0 Phillips bit
Part No. I Size
322124-5 114''
,
322120-3
Slotted bit
~~ .
I
-
784215-0A I #3
Part
No. I Size
784010-OA
1 #5F
784011-0A
I #7F
Square drill bit
Part No. 784606-0A
Steel carrying case
Part No. 181853-7
9

May-28-'93 US
SCREWDRIVER
Model 6805BV
Note: The switch, noise suppressor and other part configurations
may differ from country
to country.
10

MODEL 6805BV
DESCRIPTION
May-28-'93 US
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
23
24
25
26
27
28
29
30
31
1
1
1
1
1
1
1
1
1
1
2
1
1
I
1
1
1
1
1
1
1
1
1
1
1
1
26
1
1
16
Front Cap 12
0 Ring 20
AdiuSf Sleeve
Ring Spring 22
Clutch Cover
0 Ring 34
Flat Washer 36
Ring 36
Steel Ball 4
Compression Spring 4
Pan Head Screw M5x50 [With Washerl
Gear Housing
Leaf spring
Steel Ball 3 5
Spindle
Compression Spring
6
Clutch Cam
Hook
Leaf Spring
Name Plate
Gear Housing Cover
Urethane Washer 10
Thrust Needle Bearing 1023
Pl" 3 5
Pan Head Screw M5x40 (With Washer1
Gear
Steel Ball 3 2
Flat Washer 14
Sleeve
Steel Ball 3 2
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
57
58
59
60
61
62
-
1
1
3
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
2
1
1
3
1
1
1
1
2
1
1
-
Flat Washer 14
Compression Spring 13 6
Steel Ball 5 6
Urethane Washer 14
Flat Washer 14
Ball Rearing 608LB
Fan 52
ARMATURE ASSEMBLY
lWlth Item 37 401
Ball Bearing 627LB
Rubber Pin 4
Flat
Washer 14
Baffle Plate
FIELD ASSEMBLY
Motor
Housing
Brush Holder
Carbon
Brush
Pan Head Screw M4x14 [With Washer1
Switch
Cover
Hex Bolt M4x55 IWith Washerl
Rubber
Pin 4
Handle Cover
Pan Head Screw
M4x28 [With Washerl
Switch
Cord Guard
Cord
Strain Relief
Pan Head Screw M4x18 (With Washerl
Reversing Switch
0 Rinq 24
Note The switch and other part specifications may differ from country to country
11

P
MAKlTA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized ServiceCenters. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
ThisWarranty does not apply where:
0 repairs have been made orattempted by others:
0 repairs are required because of normal wear and tear:
0 Thetool has been abused, misused or improperly maintained ;
0 alterationshave been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL
OR CON-
SEQUENTIAL DAMAGES FROM THE SALEOR USE OFTHE PRODUCT. THIS DISCLAIMER
APPLIESBOTH DURING AND AFTER THETERM OF THISWARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-YEARTERM OFTHISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long an impl~edwarranty lasts,
so theabove limitationmay not apply to you.
Makita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi
446 Japan
8835870067
PRINTED IN JAPAN
1993 - 7 - N