Makita MLT100 Manual

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W
L
H
Model MLT100 has been developed as a cost-competitive sister
model of Models 2704/2705.
The machine for USAand Canada features blade guard in
compliance with the latest UL Standards.
TCT saw blade
Wrench
Dust bag
Holder
Note: The standard equipment may vary by country or model variation.
TCT saw blade
June 2016
MLT100
Table Saw 260mm (10-1/4")*
1
Table Saw 255mm (10")*2
*1 for European countries
*2 for all countries except European countries
Vise assembly
Triangular rule
Set plate
Dimensions: mm (")
Length (L)
726 (28-1/2)
Width (W)
984 (38-3/4)
Height (H)
333 (13-1/8)
Note: MLT100 for USAand Canada differs from
the image shown above in some details.
Voltage (V) Current (A) Cycle (Hz)
Continuous Rating (W)
Max Output (W)
Input
Output
110
4.1
50/60
430
220
340
120
4.0
50/60
N/A
220
340
230
2.0
50/60
430
220
340
*Weight according to EPTA-Procedure 01/2003
Area
Specifications
European countries
USA, Canada
Mexico, Panama
Other countries
Saw blade:mm (")
Diameter
260 (10-1/4)
255 (10)
Hole diameter
30 (1-3/16)
15.88 (5/8)
30 (1-3/16)
No load speed: min.-1=rpm
4,300
Bevel cutting capacity: degrees
0 to 45
Cutting capacities: mm (")
at 90 degrees
93 (3-5/8)
90.5 (3-9/16)
at 45 degrees
64 (2-1/2)
63 (2-1/2)
Soft start Yes: all high voltage areas except UK and those in
Asia No: UK, Asia, all low voltage areas
Electric brake
Yes
Double insulation
Yes
Power supply cord: m (ft)
2.5 (8.2)
Net weight*: kg (lbs)
34.8 (76.7)

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REPAIR MANUAL
Table Saw
MLT100
Version: A

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CONTENTS
[1]NECESSARY REPAIRING TOOLS・・・・・4
[2]LUBRICATION・・・・・・・・・・・・・5
[3]DISASSEMBLY/ASSEMBLY・・・・・・・7
[4]ADJUSTMENT・・・・・・・・・・・・・19
[5]Circuit diagram, wiring diagram・・・・・・・23

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Repair
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety
instructions”.
[1]NECESSARY REPAIRING TOOLS
Code NO.
Description
Use for
1R034
Bearing Setting plate 12.2
Press-fitting Bearing 6001 to Rotor
1R036
Bearing Setting plate 17.2
Assembling Bearing 6004 to output shaft
1R080
Arbor Press
Press-fitting Bearing
1R173
Retaining Ring R pliers
Connecting/disconnecting Terminal
Connected to carbon brush house
1R207
45-degree set square
Adjusting accuracy of 45 degrees
1R208
90-degree set square
Adjusting accuracy of 90 degrees
1R269
Bearing Extractor
Remove bearing
1R291
Retaining Ring S and R
pliers
Remove retaining ring

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[2]LUBRICATION
Apply lubricant to the portions designated with the following arrows to protect parts and
product from unusual abrasion.
Gear box section
Frame turn section
Up/down gear and the bars

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Repair
[3]DISASSEMBLY/ASSEMBLY
[3]-1.Blade
(1) Take off 6pcs of M4X8 cross head screw and remove the table insert
(2)Hold the outer flange with the wrench and loosen the hex nut counterclockwise with the
wrench.
(3) Remove the out flange and change the blade.

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(4) The ring on the spindle
--For all countries other than Europe, blade bore size 25.4mm.
--For European countries, blade bore size 30mm.

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Repair
[3]Disassembly/Assembly
[3]-2.Blade guard
(1) Before installing/disassembly the blade guard, adjust the depth of cut to its
maximum elevation.
Remove the table insert as previous 3.1.1.
(2)Insert the riving knife into the blade guard mounting portion, and tighten the
2pcs of M6 H.S.bolts by allen wrench.
(3) Place the blade guard into the groove on the riving knife. Secure the blade
guard by pivoting the lever on the blade guard.

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Repair
[3]Disassembly/Assembly
[3]-3.Switch
(1)Remove the screws and take out the swtich.
(2)Change the switch.
EU switch Safety switch

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Repair
[3]Disassembly/Assembly
[3]-4.Motor
(1)Remove the up blade guard, blades first.
(2)Remove the screws in the bottom and take off the bottom plate.
(3)Remove the switch
(4)Remove the pointer, elevating handle, wheel, lock handle, locking rod.

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(5)Removing the dust cover.
(6)Removing the limited screw on the transparent plate.
(7)Removing the screws from cabinet.

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(8)Remove the frame bracket.
(9)Remove the blade cover.

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(10)Remove the elevating bracket screw.
(11)Remove the protection cover.
(12)Remove the screws on the elevation bar.

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Repair
[3]Disassembly/Assembly
[3]-5.Stator
(1)Remove 2pcs of brushes;
(2) Remove 4pcs screws.
(3)Take off the motor housing together with the stator
Repair
[3]Disassembly/Assembly
[3]-6.Rotor
(1) Take off the rotor from the gear box arm by hammer.

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(2)Take the rotor
(3)Rotor assembly
Repair
[3]Disassembly/Assembly
[3]-7.Gear
(1) Remove the screw

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(2) Take off the gear wheel assy.
Repair
[4]Adjustment
[4]-1.Adjustment the riving knife align with the blade
(1) Use the Allen wrench to loosen the M6 bolts(6).
(2) Use the ruler to check and adjust the riving knife alignment.

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Repair
[4]ADJUSTMENT
[4]-2.Adjustment the rip fence
(1)Raise the blade to the up position and set the rip fence.
(2) Use hex wrench to loosen the bracket and adjustment.
(3)Make sue the rip fence parallel to the blade then tightening bolt.