Malta Dynamics TR1000 User manual

Temporary Guardrail
System
Instruction Manual
TR1000

Temporary Guardrail System Instruction Manual
MaltaDynamics.com | 800-494-1840 2Manual Revision: 03-01-2021
Temporary Guardrail System
INSTRUCTION MANUAL
These instructions apply to the following model(s):
TR1000 - Temporary Guardrail System
Manual Revision:
03-01-2021
A copy of this manual must be available to users at all times. Visit www.MaltaDynamics.com
for the latest user instruction manual based upon date of manufacture.

3Temporary Guardrail System Instruction Manual
MaltaDynamics.com | 800-494-1840
Visit www.MaltaDynamics.com for the latest user
instruction manual based upon date of manufacture.
TABLE OF CONTENTS
Under Penalty of Law ------------------------------------------------- 4
Purpose ----------------------------------------------------------------- 4
Instructions for Use ---------------------------------------------------- 4
Anchorage ------------------------------------------------------------ 5
Limitations for Use ----------------------------------------------------- 6
Component Limitations ----------------------------------------------- 7
Performance ----------------------------------------------------------- 7
Training ----------------------------------------------------------------- 7
Inspection -------------------------------------------------------------- 8
Cleaning ---------------------------------------------------------------- 8
Frequency -------------------------------------------------------------- 8
Product Labels --------------------------------------------------------- 9
Inspection Log --------------------------------------------------------- 10
Warranty ---------------------------------------------------------------- 11

Temporary Guardrail System Instruction Manual
MaltaDynamics.com | 800-494-1840 4Manual Revision: 03-01-2021
UNDER PENALTY OF LAW
This manual must be read and understood in its entirety and used as part of
your fall protection training program as required by OSHA 1926 and State and
local regulatory agencies. This instruction manual is intended to meet industry
standards set by OSHA and should be used as part of an Employee Fall Safety
training program as required by OSHA. User must read and fully understand the
limitations and proper use of the equipment, and be properly trained by employer
prior to use per OSHA 29 CFR 1910.66, 29 CFR 1926.502, and applicable local
standards.
NOTE: This User Instruction Manual is not to be removed except by the user
of this equipment. Current User Instruction Manuals must always be available
to the user. Read and understand these instructions before using equipment.
Instructions can be downloaded from www.maltadynamics.com website.
Misuse or failure to follow warnings, instructions and limitations
on the use of this equipment may result in serious personal
injury or death. For further instructions about proper use, refer
to supervisor or contact Malta Dynamics at 1-800-494-1840.
WARNING
WARNING
WARNING
PURPOSE
Malta Dynamics Temporary Guardrail System has been designed to be used in
Fall Prevention applications only. The Temporary Guardrail System can be placed
around the leading edges of any and all fall hazards to prevent a worker from the
possibility of going over an edge when at heights of 6 ft or higher. A guardrail system
can be used in substitution of a safety netting system or even Fall Protection
when applicable. Installation constraints for Malta Dynamics Temporary Guardrail
System set forth in this manual must be adhered to. Work Positioning, Personal
Fall Arrest, Climbing, Rescue, and any other systems must never be connected to
Fall Prevention Systems.
INSTRUCTIONS FOR USE
Do not alter or intentionally misuse this equipment. Never lean
or climb on guardrail systems as it can result in serious injury.
WARNING
WARNING
WARNING

5Temporary Guardrail System Instruction Manual
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• When any leading edges fall hazards are present, they must be blocked, or
a supplemental Fall Protection system must be used in combination with an
applicable Fall Prevention system.
• The work area must be free of all hazards, such as debris, rot, decay, cracking,
and hazardous materials. NEVER install a guardrail system on top of gravel or
other loose or slippery surfaces.
• Scope out the job at hand by measuring and spacing the locations of Universal
Guardrail Posts on the work surface. Failure to properly measure may result in
having to move and reinstall system components. When installing Temporary
Guardrail Posts remember posts must face in towards work surface.
• The distance between each post is A MAXIMUM of 8’ apart. Any Temporary
Guardrail systems must be installed a MINIMUM 10’ from power lines and all
other electrical hazards.
• All Temporary Guardrail System Posts, fasteners, and all other equipment
must be selected and deemed compatible by a Competent Person. All
guardrails must be compatible 2” x 4“construction grade lumber and must
overlap a minimum 12” on each end.
• Top rails of the Temporary Guardrail system must be 42” (+/- 3”) above the
afxed work surface or, if used in applications with stilt work, the top rails
must be 42” plus height of stilts. Top rails must withstand a minimum 200 lb.
downward or outward force.
• Midrails are required to be halfway between the top edge of the guardrail
system and the working level. Midrails must withstand a minimum 150 lb.
downward or outward force.
• When working on surfaces with slopes more than 4/12 and/or if a risk exists
for tools, equipment, materials, or other substances to fall down to a lower
level; Toe boards are REQUIRED. Toe boards must be a minimum 3½” from
their top edge to the work surface. Toe boards must withstand a minimum 50
lb. downward or outward force.
• Users must have a written rescue plan and the means to implement it. This
plan must provide prompt employee rescue or assure that employees have
the ability to rescue themselves in the event of a fall.
• Store this equipment in a cool, dry, and clean environment that is out of direct
sunlight when not in use.
ANCHORAGE
• In accordance with ANSI Z359.1, any anchorage selected for Personal
Fall Arrest Systems must meet all anchorage strength requirements.
Anchorages used for PFAS must be capable of sustaining static
loads in the direction permitted by the PFAS of at least 3,600 lbs. with
certication of a qualied person or 5,000 lbs. without certication.
• Recommended fasteners to secure guardrails are 3” long #12 Stainless
Steel Screws

Temporary Guardrail System Instruction Manual
MaltaDynamics.com | 800-494-1840 6Manual Revision: 03-01-2021
• It is the responsibility of the building owner to ensure that the material
to which the anchor is installed has the capacity to support the anchor
and associated loads. Per OSHA 1926.500 and 1910.66-Anchorages
used for attachment of personal fall arrest systems (PFAS) shall be
independent of any anchorage being used to support.
LIMITATIONS FOR USE
Do not use this equipment if you are unable to tolerate the
impact of a fall arrest. Age and tness can seriously affect your
ability to withstand a fall. Consult with a physician if in doubt.
Minors, pregnant women, and anyone with a history of back
and/or neck problems must not use this equipment.
WARNING
WARNING
WARNING
Use caution when employing this equipment around machines,
electrical hazards, chemical hazards and sharp edges or
abrasive surfaces, as contact may cause equipment failure,
personal injury, or death.
WARNING
WARNING
WARNING
Altering or misuse of this product could lead to injury or death
WARNING
WARNING
WARNING
• This equipment is designed for a single user. Combined weight of user,
including clothing, tools, etc. must not exceed weight capacity of up to
310 lbs.
• Do not expose this equipment to chemicals or harsh solutions that may
have a harmful effect.
• User must not use or install equipment before receiving proper training
from a Competent Person, as dened by OSHA 29 CFR 1926.32(f).
• Only Malta Dynamics shall make repairs or alterations to the equipment.
• This equipment is designed to be used in temperatures ranging from -40
degrees Fahrenheit to +130 degrees Fahrenheit (-40 degrees Celsius to
+54 degrees Celsius).

7Temporary Guardrail System Instruction Manual
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instruction manual based upon date of manufacture.
COMPONENT LIMITATIONS
• Do not use if any part of the device appears to be damaged.
• Do not attempt to service the device or alter it in any way.
• A Competent Person must ensure compatibility of all connections and
the system.
PERFORMANCE
Model/Part # Material Length
TR1000 Temporary Guardrail System 50”
Applicable Standards:
Refer to national standards, including ANSI Z359.1-2007, ANSI A10.32-2012, and
local, state and federal (OSHA 1910.66, appendix C, 1926.500) requirements for
more information on personal fall arrest systems and associated components.
Before Each Use and Installation:
• Inspect the Temporary Guardrail System according to the steps listed
in this manual.
• When planning your system, consider all factors that will affect your
safety during use of this equipment including, but not limited to:
• Evaluation of the job site for possible hazards.
• Ensuring the intended path of the user is unobstructed.
TRAINING
Employers must provide training to any employee who may be exposed to fall hazards
in order to enable the employee to recognize and reduce fall hazards. Training must
Figure 1: About Temporary Guardrail System
A Top Rail Installation Location
B Midrail Installation Location
C Toe board Installation Location
D Fastener Installation Locations (11)
A
B
C
D

Temporary Guardrail System Instruction Manual
MaltaDynamics.com | 800-494-1840 8Manual Revision: 03-01-2021
be conducted by a Competent or Qualied Person. Trainer and trainees must not
be exposed to fall hazards during the training course. This equipment is intended
to be used by persons trained in its correct application and use.
INSPECTION
Inspect this equipment and its components prior to each use. If inspection reveals
any unsafe condition, remove the equipment from service immediately.
Any equipment that has been subjected to the forces of arresting a fall must be
removed from service immediately.
Note: Equipment must not be altered in any way, including attempted repair. Only
manufacturer, or entities authorized in writing by the manufacturer, may make
repairs to this product.
• Equipment must be free of corrosion, chemical attack, alteration, excessive
heating or extreme wear.
• All markings must be legible and attached to the equipment.
• Inspect guardrail surfaces for evidence of distortion, sharp edges, burrs,
cracks, worn parts or corrosion.
• Inspect each system component and subsystem according to manufacturer’s
instructions.
If inspection reveals any defective condition, remove from service immediately.
CLEANING
• Clean the Temporary Guardrail system with water and mild detergent.
• Wipe dry. Hang away from heat to dry.
• Excessive build-up of dirt, paint, etc., can prevent the Temporary
Guardrail system from working properly. Contact Malta Dynamics if you
have questions about the condition of your Rebar Chain Assembly.
• Do not disassemble this equipment. Only Malta Dynamics or entities
authorized in writing by Malta Dynamics may service this equipment.
• Store equipment in a cool, dry, clean environment, out of direct sunlight.
• Do not expose to chemical vapors. Avoid areas where chemical vapors
are present. Thoroughly inspect this equipment after extended storage.
FREQUENCY
• All Personal Fall Arrest equipment must be visually inspected prior to
each use according to the manufacturer’s instructions included at time
of shipment. Inspections must be performed by a Competent Person
other than the user (as dened by OSHA) a minimum of once per year.

9Temporary Guardrail System Instruction Manual
MaltaDynamics.com | 800-494-1840
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instruction manual based upon date of manufacture.
PRODUCT LABELS
The following labeling is afxed to product and must not be removed:

Temporary Guardrail System Instruction Manual
MaltaDynamics.com | 800-494-1840 10 Manual Revision: 03-01-2021
INSPECTION LOG
Date of Manufacture: _________________________________
Model Name/#:_______________________________________
Date of First Use: ____________________________________
Inspection Date Items Noted Corrective Action Approved By

11 Temporary Guardrail System Instruction Manual
MaltaDynamics.com | 800-494-1840
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instruction manual based upon date of manufacture.
WARRANTY
THE FOLLOWING IS MADE IN LIEU OF ALL WARRANTIES OR CONDITIONS,
EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OR
CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. Equipment offered by Malta Dynamics is warranted against factory
defects in workmanship and materials for a period of one year from date of
installation or rst use by the original owner. LIMITED REMEDY: Upon notice
in writing, Malta Dynamics will repair or replace all defective items at Malta
Dynamics’s sole discretion. Malta Dynamics reserves the right to require that
the defective item be returned to its plant for inspection before determining
the appropriate course of action. Warranty does not cover equipment damage
resulting from wear, abuse, damage in transit, failure to maintain the product
or other damage beyond the control of Malta Dynamics. Malta Dynamics shall
be the sole judge of product condition and warranty options. This warranty
applies only to original purchaser and is the only warranty applicable to this
product. Please contact Malta Dynamics customer service department at
800-494-1840 for assistance. LIMITATION OF LIABILITY: IN NO EVENT WILL
MALTA DYNAMICS BE LIABLE FOR ANY INDIRECT, INCIDENTAL, SPECIAL OR
CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO LOSS OF
PROFITS, IN ANY WAY RELATED TO THE PRODUCTS REGARDLESS OF THE
LEGAL THEORY ASSERTED.

Temporary Guardrail System Instruction Manual
MaltaDynamics.com | 800-494-1840 12 Manual Revision: 03-01-2021
800-494-1840
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