Malta Dynamics Lanyards User manual

Visit www.MaltaDynamics.com for the latest user
instruction manual based upon date of manufacture.

Lanyards Instruction Manual
MaltaDynamics.com | 800-494-1840 2Manual Revision Code: MD-LUIM160805
Lanyards
INSTRUCTION MANUAL
These instructions apply to the following model(s):
C5000, C5001, C5002, C5003, C5004, C5005, C5006, C5007,
C5011, C5013, C5015, C5017, C5104, C5106, C5115, C5117
Manual Revision Code:
MD-LUIM160805
A copy of this manual must be available to users at all times. Visit www.MaltaDynamics.com
for the latest user instruction manual based upon date of manufacture.
OSHAOSHA
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Z359.13-2013
Z359.13-2013

3Lanyards Instruction Manual
MaltaDynamics.com | 800-494-1840
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instruction manual based upon date of manufacture.
TABLE OF CONTENTS
Under Penalty of Law ------------------------------------------------- 4
Purpose ----------------------------------------------------------------- 4
Instructions for Use ---------------------------------------------------- 4
Limitations for Use ----------------------------------------------------- 7
Connector Compatibility Limitations --------------------------------- 8
Component Limitations ------------------------------------------------ 10
Performance ----------------------------------------------------------- 11
Hardware --------------------------------------------------------------- 17
Training ----------------------------------------------------------------- 17
Inspection -------------------------------------------------------------- 17
Cleaning and Storage -------------------------------------------------- 18
Frequency -------------------------------------------------------------- 19
Product Markings ------------------------------------------------------ 20
Inspection Log --------------------------------------------------------- 22
Warranty ---------------------------------------------------------------- 23

Lanyards Instruction Manual
MaltaDynamics.com | 800-494-1840 4Manual Revision Code: MD-LUIM160805
UNDER PENALTY OF LAW
This manual must be read and understood in its entirety and used as part of
your fall protection training program as required by OSHA 1926 and State and
local regulatory agencies. This instruction manual is intended to meet industry
standards required by and ANSI Z359.0-2007 and should be used as part of an
Employee Fall Safety training program as required by OSHA. User must read and
fully understand the limitations and proper use of the equipment, and be properly
trained by employer prior to use per OSHA 29 CFR 1910.66, 29 CFR 1926.503,
and applicable local standards.
NOTE: This User Instruction Manual is not to be removed except by the user of
this equipment. Current User Instruction Manuals must always be available to the
user. Read and understand these instructions before using equipment. Do not
discard these instructions.
Misuse or failure to follow warnings, instructions and limitations
on the use of this equipment may result in serious personal
injury or death. For further instructions about proper use, refer
to supervisor or contact Malta Dynamics at 1-800-494-1840.
WARNING
WARNING
WARNING
PURPOSE
Malta Dynamics Lanyards are designed to be used as a part of a personal fall
arrest system to help limit the forces associated with fall arrest in the event of a
fall.
INSTRUCTIONS FOR USE
Do not alter or intentionally misuse this equipment.
WARNING
WARNING
WARNING
• Personal Fall Arrest System (PFAS) MUST limit maximum arrest forces
to 1800 lbs. (8kN) or less.
• Employees shall be trained in accordance with the requirements of
OSHA 29 CFR 1910.66 in the safe use of the system and its components
before using a PFAS.

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• Inspect all Personal Fall Arrest System equipment for wear, damage,
and other deterioration prior to each use. Remove defective equipment
from service immediately.
• Thoroughly evaluate and plan all elements of Fall Protection System(s)
before using this equipment. Make sure that your Personal Fall
Arrest System is appropriate for your needs and facility. Calculate fall
clearance and swing fall clearance. The amount of clearance required
is dependent on the type of connecting subsystem (rope grab, lanyard),
the anchorage location, and the amount of stretch in the lifeline. When
calculating distance, be sure to consider:
• Deceleration Distance
• Movement of harness attachment element (D-ring)
• Free Fall Distance
• Height of the worker (how tall is the worker?)
• Elevation of Anchorage Connector
• Connecting Subsystems length
• Swing falls occur when the anchorage point is not directly above the
point where a fall occurs.The force of striking an object in a swing fall
may cause serious injury or death. Minimize potential for swing falls
by working as close to the anchorage point as possible. Do not permit
a swing fall if injury could occur. Swing falls signicantly increase the
amount of clearance required. See Illustration 2.
Illustration 2: Examples of Swing Fall Hazards
• Users must have a written rescue plan and the means to implement
it. This plan must provide prompt employee rescue or assure that
employees have the ability to rescue themselves in the event of a fall.
• Store this equipment in a cool, dry, and clean environment that is out of
direct light when not in use to prevent UV degradation.
• This equipment must be removed from service immediately if a fall is
incurred.
• Do not wrap the shock absorbing lanyards around any structure and
connect the lanyard back.
• Striking objects horizontally due to the pendulum effect of a swing fall
may cause serious injury or death.

Lanyards Instruction Manual
MaltaDynamics.com | 800-494-1840 6Manual Revision Code: MD-LUIM160805
• Always attach an unused lanyard to a lanyard storage keeper when not
in use.
• Never attach the unused leg of the lanyard to the harness at any other
location.
• The regulations included herein are for reference only. They are not all-
inclusive and not intended to replace a Competent Person’s judgment
or knowledge of federal or state standards.
• The analysis of the workplace must anticipate where workers will be
performing tasks, the routes they will take to reach their tasks, and the
potential/existing exposure to fall hazards.
• A Competent Person must choose fall protection equipment. Selections
must account for all potential hazardous workplace conditions.
• All fall protection equipment should be purchased in a new and unused
condition.
• Select and install fall protection systems under the supervision of a
Competent Person. Fall protection systems must be used in a compliant
manner.
• Fall protection systems must be designed in compliance with all federal,
state, and local safety regulations.
• A Competent Person must calculate forces applied to anchors.
• Harnesses and connectors selected must be compliant with
manufacturer’s instructions and must be of compatible size and
conguration.
• A pre-planned rescue procedure is required as part of a complete fall
protection program. The rescue plan must be project specic. The
rescue plan must either allow for employees to rescue themselves or
provide an alternative means for their prompt rescue. Store rescue
equipment in an easily accessible and clearly marked area.
• A Competent Person must train Authorized Persons to correctly erect,
disassemble, inspect, maintain, store, and use equipment. Training
must include the correct use of personal fall arrest systems, the ability
to recognize fall hazards, and how to reduce the dangers of fall hazards.
• NEVER use any fall protection equipment to hang, lift, support, or hoist
tools or equipment unless that equipment is explicitly certied for such
use.
• A Competent Person must inspect equipment at least every six months.
These inspections must be documented in equipment instruction
manual and on equipment inspection grid label.
• Equipment must be inspected for defects including (but not limited to):
the absence of required labels or markings, improper form/t/function,
evidence of cracks, sharp edges, deformation, corrosion, excessive
heating, alteration, excessive wear, fraying, knotting, abrasion, and
absence of parts. Equipment that fails inspection in any way must
immediately be removed from use or repaired by an entity approved by
Malta Dynamics.

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• Physical harm may still occur even if fall safety equipment functions
correctly.
LIMITATIONS FOR USE
Do not use this equipment if you are unable to tolerate the
impact of a fall arrest. Age and tness can seriously affect your
ability to withstand a fall. Consult with a physician if in doubt.
Minors, pregnant women, and anyone with a history of back
and/or neck problems must not use this equipment.
WARNING
WARNING
WARNING
Use caution when employing this equipment around machines,
electrical hazards, chemical hazards and sharp edges or
abrasive surfaces, as contact may cause equipment failure,
personal injury, or death.
WARNING
WARNING
WARNING
• Use only with compatible components or subsystems. Substitutions
or replacements made with non-approved components or subsystems
may jeopardize compatibility of equipment and may affect the safety
and reliability of the complete system.
• This equipment is designed for a single user. Combined weight of user,
including clothing, tools, etc. must not exceed weight capacity of up to
310 lbs.
• Use only with structures capable of supporting static loads required for
Personal Fall Arrest Systems (PFAS) as follows:
• FALL ARREST: OSHA 1910.66 and 1926.502 state that anchorages
used for attachment of a PFAS must be independent of any anchorage
being used to support or suspend platforms, and must support at least
5,000 lbs. per user attached, or be designed, installed and used as part
of a complete PFAS which maintains a safety factor of at least two,
and is supervised by a qualied person (architect, structural engineer,
etc.). The anchorage to which this SAL is attached must be capable of
sustaining static loads in directions applied by the personal fall arrest
system of at least 3,600 lbs (or at least twice the expected dynamic load)
with certication of a qualied person (architect, structural engineer,
etc.), or 5,000 lbs in the absence of certication. If multiple personal fall
arrest systems are being attached to the same anchorage, the minimum
values stated above must be multiplied by the number of users.

Lanyards Instruction Manual
MaltaDynamics.com | 800-494-1840 8Manual Revision Code: MD-LUIM160805
• Do not expose this equipment to chemicals or harsh solutions that may
have a harmful effect.
• User must not use or install equipment before receiving proper training
from a Competent Person, as dened by OSHA 29 CFR 1926.32(f).
• Only Malta Dynamics shall make repairs or alterations to the equipment.
• Shock Absorbing Lanyards marked “ANSI Z359.13” and “6ft. Maximum
Free Fall” are designed for up to 6-foot free fall applications with a
maximum capacity up to 310 lb. (141 kg) including clothing, tools, etc.
• Shock Absorbing Lanyards must be used with a full body harness.
• Shock Absorbing Lanyards are designed for a single user.
• Unless explicitly stated otherwise, the maximum allowable free fall
distance for lanyards must not exceed 6 feet.
• Do not repair equipment on-site unless explicitly permitted by Malta
Dynamics.
• Snap hooks, carabiners, and other connectors must be selected and
applied in a compatible fashion. All risk of disengagement must be
eliminated. All snap hooks and carabiners must be self-locking and
self-closing and must never be connected to each other.
• Age, tness, and health conditions can seriously affect the worker in
the event of a fall.
• Consult a doctor if there is any reason to doubt a user’s ability to set up
the equipment or withstand and safely absorb fall arrest forces.
• Allowable range of individual worker weight limit (including all equipment)
is 130-310 lb. unless explicitly stated otherwise.
CONNECTOR COMPATIBILITY LIMITATIONS
Malta Dynamics equipment must be coupled only to compatible connectors
that are suitable to the specic application. Connectors (hooks, carabiners and
D-rings) must be capable of supporting at least 5,000 lbs. (22kN). Connectors
must be compatible with the anchorage and all other system components. Ensure
all connections are compatible in size, shape and strength.
Ensure all connectors are fully closed and locked. OSHA 29 CFR 1926.502
prohibits the use of snap hooks/rebar hooks to engage to objects unless the
following requirements are met:
• Snap hook/rebar hook must be a locking type.
• Snap hook/rebar hook must be explicitly designed for such a
connection. “Designed for” means that the manufacturer of the snap
hook specically created the snap hook/rebar hook to be used to
connect to the equipment in question.
Use of a non-locking snap hook/rebar hook can result in rollout (a process by which
a snap hook/rebar hook or carabiner unintentionally disengages from another
connector or object to which it is coupled). Malta Dynamics connectors (snap

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hooks/rebar hooks and carabiners) are designed to be used only as specied in
each product’s user’s instructions.
Avoid the following types of connections:
• Connection of two (or more) snap hooks/rebar hooks or carabiners to
one D-ring.
• Connection of a snap hook/rebar hook back to its integral lanyard.
• Direct connection of a snap hook/rebar hook to horizontal lifeline.
• Connection in a manner that results in a load on the gate. NOTE: Large
throat opening snap hooks should not be connected to standard size
D-rings or similar objects, as such use will result in a load on the gate if the
hook or D-ring twists or rotates. Large throat snap hooks are designed
for use on structural elements such as rebar or cross members that are
not shaped in such a way that they may capture the gate of the hook.
• False engagement connections, where protruding features of the snap
hook/rebar hook or carabiner may catch on the anchor and seem to be
fully engaged to the anchor point. Always conrm engagement.
• Connection to snap hooks or carabiners.
• Direct connection to webbing lanyard, webbing loop, rope lanyard or
tie-back (unless the manufacturer’s instructions for both the lanyard
and connector specically allow such a connection).
• Connection of a snap hook to a D-ring, rebar, or other connection point
of improper dimensions in relation to the snap hook dimensions or
congurations that could cause the snap hook keeper to be depressed
by a turning motion of the snap hook, or such that snap hook or
carabiner will not fully close and lock, or that roll-out could occur.
• Illustration 3 depicts examples of a few of these inappropriate
connections:
Illustration 3: Inappropriate Connections

Lanyards Instruction Manual
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COMPONENT LIMITATIONS
Lanyards:
Lanyard is a personal protective device and should be used
for fall protection only. Other uses may result in serious injury
or death.
WARNING
WARNING
WARNING
• For use by one person only, weight max. 310 lbs. (including clothing,
tools, etc.)
• Do not use if any part of the device appears to be damaged.
• Do not attempt to service the device or alter it in any way.
• The following application limitations must be recognized and considered
before using this product:
• CAPACITY: This equipment is for use by one person with a combined
weight (person, clothing, tools, etc.) of 130 lbs. to 310 lbs.
• FREE FALL: Lanyards used for work positioning applications must be
rigged to minimize any potential vertical free fall. In no case should
potential free fall be greater than two feet. For situations where free
fall may exceed two feet, a backup fall arrest system should be
used. If D-Ring extension assemblies are used in conjunction with a
self-retracting lifeline or an energy absorbing lanyard in a fall arrest
application, the length of the D-Ring extension assembly must be
taken into account when calculating free fall distance and fall clearance
requirements.
• FALL CLEARANCE: Always ensure fall clearance distance before
using lanyards equipped with energy absorbers (shock packs). If there
is a risk of fall or if the only anchorage is below the attachments points
on a harness, it is essential to use a lanyard provided with an energy
absorber. Before using an energy absorbing lanyard, check that there
is sufcient fall clearance below the user to prevent any collision with
structure or ground. See Illustration 3.
• BACKUP FALL ARREST SYSTEM: Some applications of this
equipment may require the use of a backup fall arrest system such as
when using a Y-lanyard to suspend a person in an Easy Seat.
System:
• A Competent Person must ensure the compatibility of all connections
and that of the system.
• Do not use the system if any component in the system does not operate
properly.
• Do not use if any part of the system appears to be damaged.
• Do not use a body belt for fall arrest applications.