Malta Dynamics X Series User manual

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INSTRUCTION
MANUAL

XSERIES Instruction Manual
MaltaDynamics.com | 800-494-1840 2
THE XSERIES MOBILE GRABBER
INSTRUCTION MANUAL
These instructions apply to the following model(s): X1000 Manual Revision Date:
March 3, 2020
Please visit www.MaltaDynamics.com for the latest user instruction manual revision available
for this product offering as well as supporting documentation.

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revision for this product offering as well as supporting documentation 3
TABLE OF CONTENTS
GENERAL................................................................................................... 4
WARNINGS & LIMITATIONS ...................................................................... 5
Product LABEL .......................................................................................... 7
Conformity ................................................................................................. 8
GENERAL OPERATION & INITIAL SETUP .............................................. 9
LIFITNG THE UNIT .................................................................................. 14
MAINTENANCE SCHEDULE ..................................................................... 15
SAFETY INSTRUCTIONS ......................................................................... 15
INSPECTION ............................................................................................ 16
INITIAL QUALITY INSPECTION ............................................................... 18
LIMITED WARRANTY ............................................................................. 19
WARRANTY REGISTRATION FORM ......................................................... 20
EU Declaration of Conformity.................................................................. 21
it is essential for the safety of the user that if the product is re-sold outside the original country
of destination the reseller shall provide instructions for use, for maintenance, for periodic
examination and for repair in the language of the country in which the product is to be used.
These documents can be provided on request by contacting the manufacturer.

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GENERAL
The Malta Dynamics Mobile Grabber is a mobile fall protection system. It is intended to provide
an anchor point for working at height.
The unit is comprised primarily of A36 steel and also includes (but not limited to) rubber, plastics,
copper, concrete and hydraulic fluid.
The Malta Dynamics Mobile Grabber Fall Protection System is a mobile engineered anchorage
solution designed to protect workers from fall hazards.
The application/operation of the Malta Dynamics Mobile Grabber is further detailed under the
topics of LIFTING THE UNIT, GENERAL OPERATION and INITIAL SETUP & OPERATION. Users
must abide by the limitations for the X1000 under the topic WARNINGS & LIMITATIONS.
The usable life of this product is indefinite as long as the product passes inspection.

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WARNINGS & LIMITATIONS
Equipment shall only be used by a person trained and competent in its safe use.
A rescue plan shall be in place to deal with any emergencies that could arise during work.
Substitution or replacement with non-approved components will endanger the compatibility
within the system and may affect the reliability and safety of the total system.
Do not make alterations or additions to the equipment without the manufacturer’s prior written
consent, and that any repair shall be carried out in accordance with the manufacturer’s
procedures.
The Malta Dynamics Mobile Grabber shall not be used outside of its limitations, or for any
purposes other than that for which it is intended. It’s forbidden to use it as a lifting system.
This equipment should NOT be a personal issue item.
Use only the following approved Malta Dynamics hardware with this product:
x Locking snap hook or carabiners conforms to the standard EN 362 according to the
instruction for use of the manufacturer
x Retractable fall arrester conforms to EN360 according to the instruction for use of the
manufacturer
x Full body harness conforms to the EN 361 according to the instruction for use of the
manufacturer
Check that all items from fall arrest system are not damage because the safe function of any
item can be affected by the safe function from another item.
Connect the retractable fall arrester to the anchor point with carabiner conforms to EN 362. The
retractable fall arrester has to be connected to the back D-Ring of full body harness conform to
the EN 361 which is the only acceptable body holding device that can be used in a fall arrest
system. T
he user has to be equipped with a means of limiting the maximum dynamic forces exerted
during the arrest of a fall to the maximum of 6 kN.
It is essential for safety that the anchor device or anchor point should always be positioned, and
work carried out in such way, as to minimize both the potential for falls and potential fall
distance. The anchor device/point is to be placed above the position of the user. Verify the free
space required beneath the user at the workplace before each occasion of use, so that, in the
case of a fall, there will be no collision with the ground or the other obstacle in the fall path.

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User must carry out a pre-use check of the equipment, to ensure that it is in a serviceable
condition and operates correctly before each use.
The pre-use check can be further explained under the topic INITIAL QUALITY INSPECTION. This
section includes the features of the equipment that require the pre-use check, the method of
checking, and the criteria against which the user can decide whether or not the equipment is
defective
The unit should only be moved with a tow vehicle, or other suitable moving
device.

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Product LABEL

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Conformity
The X1000 Grabber conforms to the PPE regulation 2016/425 and standard EN 795:2012 type B
and TS 16415:2013 for utilization by 2 people.
The UE examination type carried out by ALIENOR CERTIFICATION, ZA du Sanital, 21 Albert
Einstein 86100 CHATELLERAULT, France
Notified body CE2754.
The C2 control carried out by ALIENOR CERTIFICATION, ZA du Sanital, 21 Albert Einstein 86100
CHATELLERAULT, France
Notified body CE2754.
Name and address of
the manufacturer
Standard and type
which the product is
conform
Pictogram which
invites the user to
read the instruction
for use
Conformity to the
PPE regulation
2016/425 and number
of notify body in
charge of C2 control
Number of user
Model of product
Month and year of
manufacturing

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GENERAL OPERATION & INITIAL SETUP
Don a full body harness conforms to EN 361 according to the manufacturer’s instructions.
WORKING AREA/USE:
The maximum load that can be transmitted in service from the anchor device to the structure is
13kN in a downward direction. Furthermore, the minimum required strength is 13 kN.
When using the unit, the walking/working surface being accessed by the user must be of a
sufficient height as not to allow any part of a worker’s body to strike an object, or, the next lower
level, in the event of a fall arrest situation. The XSERIES Mobile Grabber may be used up to 30
degrees off plumb in the East, West and South directions depending upon model and anchor
points being used so long as the user cannot strike an object or the next lower level in a fall
arrest. Please see diagrams below:

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Before using the unit, be sure to read, understand, and follow the instructions that come with
your system. Knowing how to use the system properly will greatly reduce the possibility of injury.
1.
Using vehicle, position the unit as close as possible to working location (Unit may also
be positioned with the optional Go! Friction Drive System). When possible, place the
system on a solid, level surface. The surface must be suitable for supporting the machine.
in the case of a fall. The unit may remain connected to the vehicle as long as ALL fall
forces are absorbed by the XSERIES Mobile Grabber. When positioning the unit, be sure
to allow enough clearance for the mast to raise without interference
2.
Starting at the anchor side of the machine, adjust the two outrigger jacks until the level
indicator shows that the unit is level.
NOTE: The outrigger jacks, NOT the tires, must support the system’s weight. The tires may be in contact with the
ground, but the load must be on the outriggers.
3. Moving to the tow-side of the unit, repeat Step 2 until unit is level.
NOTE: Double check to ensure that the system is level in both directions. The unit MUST be within 2 degrees of level
before each use.

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4. Unhook any tie down straps.
5.
Remove lock pin on the lower mast.
6.
Turn the knob on the Hydraulic hand-pump
to the “UP” position.
7.
Attach the retractable fall arrest to the
anchor point(s) with carabiner conforms to
EN 362 and attach tag line(s) to retractable
fall arrest.

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8. While the mast is in the horizontal position,
unpin the horizontal lock pin from the
mast.
9.
Pull out on the spring-loaded pin to the
unlocked position (Located on the
underside of the mast).
10.
Once lock pins are removed, slide the mast
out to the desired height and replace the
horizontal lock pin.
NOTE: The spring-loaded pin must be in the
“locked”
position when sliding out the mast
to keep mast from sliding completely out of
channel
11. Ensure the hand-pump knob is in the “UP”
position and raise the mast to full height.
Take note of overhead obstacles as well as
required working distances. Follow any
lock out/ tag out procedures required by
your organization. Steps need to be taken
to ensure that the unit will not be lowered
while workers are attached to the unit
which could lead to serious injury or death.
NOTE: Be sure to allow for adequate swing fall
distances
12. Re-install the lock pin to the lower mast.
13. Use the attached tagline to lower each SRL connector for use. Once attached the system
is ready for use. Follow all directions while using the XSERIES Mobile Grabber
14. To dismantle the unit, follow all steps above in reverse order

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LOCATION: The area where the system is used must be no less capable of supporting twice the
weight of the system and the loads applied by the system in event of a fall.
SYSTEM CAPACITY FOR X1000: The maximum number of users per unit is 2 . Only 1 user per
individual anchor point is permitted.
AXLE& TIRE- This units conforms to the EN 795:2012 & TS16415:2013 with/without the use of an
axle or tire.
COMPONENT COMPATIBILITY: the XSERIES Mobile Grabber is designed for use with retractable
fall arrest conform to EN360 and approved components only. Substitution or replacement with
non-approved components will endanger the compatibility within the system and may affect the
reliability and safety of the total system. It is recommended the user(s) attaching to this system
use only retractable fall arrest conform to EN360 and connectors conform to EN 362.
MOVING THE SYSTEM: Always disconnect workers before attempting to move the system. Never
expose a worker(s) to a fall hazard by pulling the system while connected to the system.
SURFACE GRADE: The XSERIES Mobile Grabber is designed for use on surfaces that allow the
unit to be leveled within 2° horizontal and vertical to grade.
WORKING DISTANCE: do not exceed working distance requirements.
CONNECTORS: Anchorage connectors are components that couple the personal fall arrest
system to the anchorage. In accordance with EN 362. Non-approved, non-compatible components
may cause accidental disengagement (roll-out). Only self-locking, self-closing connectors are
recommended.

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LIFITNG THE UNIT
CRANE TRANSFER: This unit comes with lifting lugs which should only be used for lifting
purposes. It is the responsibility of the owner to have a lifting plan in place before attempting to
lift the unit. Extreme caution must be taken at all times and the plan shall include the use of a
spreader bar.
Use only appropriately sized equipment to lift unit. Weight listed on unit is dry weight for base
model only. Additional accessories, options, and equipment can increase this weight. It is the
responsibility of the owner to verify lifting weight of unit before attempting to do so. Use extreme
caution – failure to do so can lead to bodily harm or death.
FORKLIFT TRANSFER: To properly lift the unit with a forklift, use the built-in forklift pockets.

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MAINTENANCE SCHEDULE
XSERIES Mobile Grabber Maintenance & Inspection Schedule
Every Use
(By Authorized
User)
Monthly
(By
Authorized
User)
12 Month
(Competent
Person Other
than EndUser)
Item to Inspect
x Tire Pressure
x Brake System Check
x Grease Coupler
x x x Labels
x x Hydraulic Tank
x x Hydraulic Pump/Manifold
x x Hydraulic Hoses/Lines
x x x Hydraulic Cylinder
x x x All Hydraulic Connections
x x x Manual
x x Grease Fittings
x x x Anchor Points (Bolts & Swivel)
x Torque Bolts
An in depth Maintenance Manual for the XSERIES is available on the Resources page of our
website https://maltadynamics.com/resources/.
SAFETY INSTRUCTIONS
Safety Warning Labels
You shall read and follow all instructions and safety labels for your own protection.
You must read and fully understand or have the following instructions explained to you before
using this equipment. You must be properly trained prior to using this equipment. This system
shall be inspected prior to each use. The XSERIES Mobile Grabber shall be inspected by a
competent person other than the end user at a minimum of every 12 months.
All inquiries should be made to Malta Dynamics either by means of phone, fax, or e-mail. Malta
Dynamics shall not be held responsible for injuries the user may receive from a fall if the system
or any PPE is used outside of the prescribed scope or any Industrial Code of Practice

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At no time shall this unit be altered or repaired unless authorized by the manufacturer. Failure to
follow the preceding instructions can result in a serious or fatal injury.
At no time shall the equipment not be used in a way or for a purpose other than as instructed by
MALTA DYNAMICS.
Use of components within the system must adhere to the instructions provided. Using
combinations of components including but not limited to lanyards, harnesses, SRDs, and anchors
in combinations is strictly prohibited.
A soiled product should be washed and rinsed with clear water, then dried. Exposing the system
to any chemical that could in any way effect its performance must be avoided. Users must
contact the manufacturer for further guidance if such a situation presents itself.
Extreme caution must be used when using the system around moving machinery.
Workers must be aware and use appropriate caution when using the system around sharp edges.
INSPECTION
Inspection frequency: All systems shall be inspected visually by the user prior to each use. The
unit shall be inspected by a competent person other than the end user at a minimum of every 12
months in strict compliance with the operating procedures of MALTA DYNAMICS LLd because
the safety of the user is linked to the maintenance of efficiency and resistance of the equipment.
Detailed inspection records shall be kept. An inspection chart is provided in the owner’s manual
attached to the system for your convenience. In the event this system has been involved in a fall,
the unit and all components must be removed from service immediately and checked by a trained
and competent person before possibly being put back in service.
Systems used in harsh environments may require more frequent formal inspections. (Example:
caustic or corrosive environments.)
Corrective actions: If damage is found or questionable conditions are apparent, remove the
equipment from service immediately and tag DO NOT USE. Failure to remove systems that have
been damaged or where their condition is questionable could lead to a serious or fatal injury.
It is recommended that the anchor device is marked with the date of the next or last inspection.
Use the form in next page to maintain records for inspection of this equipment

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Inspection
date
Inspector (name
and signature) Pass Fail (remarks)
Next
inspection
date
1. Begin at the front of the machine, inspecting wiring for
cracks or cuts. Ensure the 7-pin plug is in working order,
as well as depress the “check” button on the break-away
unit.
2. Check that all trailer lights are operational.
3. Check and ensure correct tire pressure.
4. Proceed around the machine inspecting welds for cracks
or gaps. Cracks in the paint may help identify these areas.
5. Check that bolts and nuts are tightened and not missing.
6. Check cylinders for signs of wear or leaks.
7. Inspect hoses for signs of leaks or cracks.
8. Inspect the hydraulic power system for signs of leaks,
broken wires, or corrosion.
9. Ensure that the leveling jacks show no sign of wear or
damage.
10. Inspect the anchor points for deformation, cracks, and that
they rotate freely.
11. Make sure that all labels are present and legible.
12. Check model number
13. Serial/ VIN number is present
14. Year of manufacturing is listed
15. Purchase date listed
16. Date of first use listed
17. Due date for next inspection
18. If ANY part of this inspection does not pass, mark machine
with DO NOT USE tag and contact your authorized Malta
Dynamics Mobile grabber dealer

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INITIAL QUALITY INSPECTION
(Use this form for the first inspection after receipt of system)
Inspector: _______________________________
Purchase Date (mm/dd/yyyy): ______________________________
System Serial No: ____________________________________
Model Number: _______________________________
Year of Manufacture Date (yyyy): _____________________
Inspection Date (mm/dd/yyyy): _____________________________
Date of First Use (mm/dd/yyyy): ____________________________
INSPECTION ITEM PASS FAIL
Physical Damage to Body
Damaged, loose, corroded, or
missing hardware or connectors
Check anchorage points are
secured (mounting nuts tight) and
inspect the eyes for distortion or
cracks
Check all bolts on mast are in place
and secure
Check that all labels are in place
and legible
Inspect the SRL for damage and
ensure that the hook is not damaged
and latch works correctly

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LIMITED WARRANTY
Malta Dynamics, LLC warrants that the XSERIES Mobile Grabber shall be free from defects in
material and workmanship that develop under normal use for a period of one year from the date
of shipment. The foregoing shall be the exclusive remedy of the buyer and the exclusive liability
of Malta Dynamics, LLC. Our warranty excludes normal replaceable wear items, i.e. gaskets,
wear parts, seals, O-rings, belts, drive chains, clutches, etc. Any equipment, part or product
which is furnished by Malta Dynamics, LLC but manufactured by another, bears only the warranty
given by such other manufacturer (Malta Dynamics, LLC agrees to furnish free of charge a written
description of problem or cause). Warranty is voided by product abuse, alterations, use of
equipment in applications for which it was not intended, use of non-manufacturer parts, or failure
to follow documented service instructions. The foregoing warranty is exclusive of all other
warranties whether written or oral, expressed or implied. No warranty of merchantability or
fitness for a particular purpose shall apply. The agents, dealers, and employees of Malta
Dynamics, LLC are not authorized to make modifications to this warranty, or additional
warranties binding on the Malta Dynamics, LLC. Therefore, additional statements, whether oral
or written, do not constitute warranty and should not be relied upon.
Malta Dynamics, LLC’s sole responsibility for any breach of the foregoing warranty provisions,
with respect to any product or part not conforming to the Warranty or the description herein
contained, is at its option:
a)
To repair, replace, or refund such product or parts upon the prepaid return thereof to location
designated specifically by Malta Dynamics, LLC. Product returns not shipped prepaid will be
refused.
b)
As an alternative to the foregoing modes of settlement that dealer may repair defective units
with reimbursement for expenses. A written description of problem or cause must accompany
all warranty claims.
1)
Avoid creating and/or breathing any brake dust.
2)
Do not machine, file, or grind the brake linings.
3)
Remove with a damp brush or cloth. Dry brushing or compressed air will cause the
dust particles to become airborne.
Except as set forth here in above and without limitation of the above, there are no warranties or
other affirmation which extend beyond the description of the products on the fact hereof, or as
to operational efficiency, product reliability, or maintainability or compatibility with products
furnished by others. In no event, whether as a result of breach of contract or warranty or alleged
negligence, shall Malta Dynamics, LLC be liable for special or consequential damages including
but not limited to: Loss of profits or revenue, loss of use of the product or any associated product,
cost of capital, cost of substitute products, facilities or services or claims of customers. Malta
Dynamics, LLC does not assume responsibility for any accident due to equipment modification
or misuse.
No claim will be allowed for products lost or damaged in transit. Such claims should be filed with
the carrier within fifteen days.

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WARRANTY REGISTRATION FORM
Fax Warranty Registration Form to 740-586-0772 or submit online at www.MaltaDynamics.com by
clicking on “Contact Us” and then “Warranty registration”.
X SERIES Mobile Grabber Warranty Registration
Contact:
Company name:
Adress:
City:
State:
ZIP:
Phone:
( )
Fax:
( )
Email:
Purchase form:
Purchase date:
Serial Number:
Type of industry:
Rental
Construction
Masonry
Other
Please complete this warranty registration card and return via mail, fax or email within 30 days
of purchase to validate your manufacturer’s warranty for all Malta Dynamics products.
Warranty provisions of this machine are handled directly through the manufacturer.
Malta Dynamics | 210 13th Street | Malta, OH 43758
Phone: [phone] | Fax: [phone] | [e-mail]