M&R Sportsman EXG 14/12 User manual

SportsmanEXG Kv2
Part # MAN-SPORTSMANEXG
$95.00 USD
V.050316

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Contents
1. Safety and Operational Guidelines 4
1.1 Management Responsibilities..................................................................................................................5
1.2 Operator Responsibilities.........................................................................................................................6
2. General Information 7
2.1 Service and Parts.....................................................................................................................................8
2.2 Defined Purpose ......................................................................................................................................9
2.3 Warranty...................................................................................................................................................10
3. Compressed Air Supply 11
4. Screen Placement Grid 12
5. Specifications 13
6. Operation 14
6.1 Start Up....................................................................................................................................................15
6.2 Main Control Panel ..................................................................................................................................16
6.2.1 Operator Interface........................................................................................................................17
6.2.2 Revolver Sequencing Program Overview....................................................................................37
6.3 Print Station..............................................................................................................................................40
6.3.1 Print Station Control Panel...........................................................................................................40
6.3.2 Install Pallets and Screen Frames...............................................................................................41
6.3.3 Squeegee/Floodbar .....................................................................................................................43
6.3.4 Print Head Adjustments...............................................................................................................45
6.3.5 Front and Rear Print Stroke Length Adjustment..........................................................................47
6.3.6 Central Off-Contact Lever............................................................................................................47
6.3.7 Leveling Pallets............................................................................................................................49
6.3.8 Adjusting Screen Frame Off-Contact...........................................................................................52
7. Scheduled Maintenance 54
7.1 Scheduled Maintenance Log (Based on a 40 hour work week.).............................................................67
8. Replacement Parts 68

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1. Safety and Operational Guidelines
DANGER
This symbol identifies situations that endanger people, property, and/or equipment. If such conditions exist,
the equipment must be shut down and all energy sources (electrical, gas, and pneumatic) must be disconnected,
purged, and locked out until the problem is resolved.
Never attempt to bypass or defeat any safety device. Do not attempt to operate the equipment if any safety
device is not functioning properly, or if any doubt exists about proper operation of safety devices.
The product described in this publication may operate at high speed and contain numerous moving parts.
It may employ natural gas or propane, mechanical or pneumatic forces, and/or hazardous voltages, and may
create other conditions that could, through misuse, abuse, unauthorized alteration or retrofitting, inattention, or
lack of understanding, result in injury, death, or damage to the product or to other equipment. In addition,
improper operation may also depreciate the value of the machine and other assets of the owner, and impair the
working efficiency of the machine.
Energy Sources
M&R equipment may use one of more of the following energy sources:
Compressed Air (Pneumatic Energy)
Electricity
Gas (Natural Gas or Propane)
Each form of energy presents its own unique hazards and requires appropriate precautions.
Danger From Compressed Air (Pneumatic Energy)
Only qualified personnel should be allowed to work on pneumatic components or assemblies. Before work is
started on pneumatic components or assemblies, equipment should be disconnected from the air supply and all
pneumatic lines should be purged to prevent accidental operation of pneumatic assemblies. All pneumatic pipes
and hoses should be checked frequently for damage and wear.
Danger From Electrical Energy
Only qualified personnel should have access to electrical enclosures or work on electrical systems, and
enclosures should be locked when not in use. Electrical equipment should be checked regularly.
Danger From Gas (Natural Gas or Propane)
Only qualified personnel should be allowed to work on gas components or assemblies. Before work is started on
gas components or assemblies, gas supply valve should be closed and locked. Gas pipes and equipment should
be checked regularly.
WARNING
Failure to follow safety and maintenance procedures or to take appropriate corrected action when required can
result in severe or fatal personal injuries, property damage, and/or damage to the equipment.

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1.1 Management Responsibilities
1. Ensure that this equipment is used only for the purposes set forth in the “Defined Purpose” section of
this manual.
2. Ensure that all employees involved with the operation of this equipment or working near it read,
understand, and act in accordance with the operational and safety standards set forth in this manual,
including the Operator Responsibilities listed below.
3. Ensure that all recommended preventive maintenance is carried out according to M&R guidelines.
4. Should any problem arise which compromises the safe operation or normal functioning of this
equipment, ensure that the equipment is immediately shut down, sources of power to the equipment are
shut off and secured, and that personnel not trained to repair - and directly involved in repairing - the
equipment are removed from the immediate area and not allowed to return until the equipment has been
returned to a safe and fully-functional condition.
5. Provide, and compel use of, any personal protection devices that may be required for the safe operation
of this equipment.
6. Make no modification to equipment or equipment software without written approval from M&R.
7. Provide - and support with written documentation - necessary employee training to ensure safe
operation, including but not limited to instruction in:
a. the operation of this machine
b. the use of personal protection devices
c. preventive maintenance procedures

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1.2 Operator Responsibilities
Note: 'Operator Responsibilities' pertain to all employees who work on or near the equipment; this
includes, but is not limited to those who clean, maintain and repair the equipment as well as those who
operate it. In general, all those who work on or near the equipment have a duty to use reasonable and
ordinary care for their own safety when in the vicinity of the machine. Failure to use reasonable and
ordinary care subjects people and property to serious personal injury and/or death and to destruction of
personal and/or company property. M&R expressly disclaims any and all liability, whether in contract, tort
or by statute, for damages, whether in the nature of personal injury/death and/or property damage, and
whether direct, indirect, consequential or incidental, as a result of a failure to use reasonable and
ordinary care.
1. Ensure that this equipment is used only for the purposes set forth in the “Defined Purpose” section of
this manual.
2. Read, understand, and act in accordance with the safety and operational standards and guidelines set
forth in this manual.
3. Install and maintain the equipment and safety devices in accordance with this manual; this includes
checking the equipment and safety devices for external or visible damage at least once per shift, and
making sure all safety and danger notices are in place and in readable condition.
4. Make no modification to equipment or equipment software without written approval from M&R.
5. Ensure that all other employees working on or near this equipment are knowledgeable in its safe
operation, and closely supervise inexperienced employees; keep bystanders away from the equipment.
6. Make sure the area around the equipment is clear and free of obstructions, clean up spills immediately,
and remove ink and other contaminants at the end of each shift.
7. Ensure that any and all safety guards (including but not limited to safety bar, foot switch, yellow cycle
interruption cords, infrared safety beam or hand switches) provided with this equipment for the purpose
of protecting personnel by automatically stopping the equipment are in place - and are not removed,
disabled or rendered ineffective during operation.
8. Wear any personal protection devices required for the safe operation of this equipment.
9. Avoid wearing anything that could become entangled in moving parts; for example, but not by way of
limitation, tie back, pin up, or cover long hair.
10. Do not attempt to operate this equipment if you are sick, fatigued, or under the influence of alcohol
and/or drugs including, but not limited to, prescriptions and over-the-counter medications that warn
against the operation of equipment.
11. Avoid standing on any part of the equipment not intended for that purpose.
12. Immediately shut down the equipment, disconnect and lock out all sources of power (electrical, gas,
and/or pneumatic); and purge all lines under pressure if the equipment fails to be fully operational or if
any safety device fails to operate properly, and ensure that the equipment stays offline until the safety
device is again operational.
13. Perform - and document - preventive maintenance at intervals described in the Operator's Manual.
14. Keep this Operator's Manual in clean, easily readable condition near the equipment at all times so it can
be quickly accessed by operators and maintenance personnel.

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2. General Information
This Document
This document is based on information available at the time of its publication. While every effort has been made to
be accurate, the information contained herein does not purport to cover all details or variations in hardware,
software, features, or specifications, or to provide for every possible contingency in connection with installation,
operation and maintenance. Features may be described herein which are not present in all models of this product.
M&R Printing Equipment, Inc. and its subsidiaries reserve the right to alter specifications in the manufacture of
their products, and they assume no obligation of notice to holders of this document with respect to changes
subsequently made.
M&R Printing Equipment, Inc. and its subsidiaries make no representation or warranty, expressed or implied,
whether pursuant to statute or case law with respect thereto, and assume no responsibility for, the accuracy,
completeness, sufficiency or usefulness of the information contained herein. No warranties of merchantability or
fitness for a particular purpose shall apply.
This is a publication of M&R Printing Equipment, Inc. and its subsidiaries. All information contained herein is
derived in part from proprietary and patent data of M&R Printing Equipment, Inc., and may not be copied,
electronically reproduced, or transmitted in any form without prior written permission, in each case made and
provided.
Any product names used in the documentation are used for identification only and may be trademarks of their
respective owners. The M&R Companies does not claim any rights to those marks.

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2.1 Service and Parts
Manufacturer's Rating Plate
Most products manufactured by the M&R Companies have a metal manufacturer's rating plate. Below is a label
imprinted with the information from your product's rating plate. Please be prepared to provide this information
when calling. This helps us respond to your needs more quickly.
If this is a replacement manual, please record the information from your product's rating plate on the sample plate
shown below.
Date Installed
Installed by
Optional Features and Special Information
Contacting M&R
If you need service or have questions about your equipment, call the appropriate number and ask for Technical
Support. If you need parts, ask for the Parts Department.
From the United States & Canada
Monday-Friday between 8:30 AM and 5:00 PM
Central Standard/Daylight Time
800-736-6431 Or 630-858-6101
From all other countries
Monday-Friday between 14:30 and 23:00
Greenwich Mean Time (GMT)
[phone]
Outside Regular Hours
Call our After Hours Service:
[phone]
Visit www.mrprint.com for a list of global
contacts
www.mrprint.com

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2.2 Defined Purpose
Textile Presses
Textile Presses are designed to print textile inks on textile substrates, as more fully set forth in the manual specific
to that product. Any other use of this equipment is not permitted.
Textile Dryers
Textile Dryers are designed to cure/dry textile inks on textile substrates, as more fully set forth in the manual
specific to that product. Any other use of this equipment is not permitted.
Graphic Presses
Graphic Presses are designed to print graphic inks on rigid and semi-rigid flat substrates, as more fully set forth in
the manual specific to that product. Any other use of this equipment is not permitted.
Graphic Dryers
Graphic Dryers are designed to cure/dry graphic inks on rigid and semi-rigid flat substrates, as more fully set forth
in the manual specific to that product. Any other use of this equipment is not permitted.
Exposure Equipment
Exposure Equipment is designed to produce photographic printing plates and printing screens, as more fully set
forth in the manual specific to that product. Any other use of this equipment is not permitted.
Folding and Packaging Equipment
Folding and Packaging Equipment is designed to fold, transport, and package textile materials, as more fully set
forth in the manual specific to that product. Any other use of this equipment is not permitted.
Ancillary Equipment
Ancillary Equipment is designed to perform specific operations related to processing and handling of substrates,
as more fully set forth in the manual specific to that product. Any other use of this equipment is not permitted.
Digital Equipment
Digital Printers are designed to print water based inks on textile substrates and screens, as more fully set forth in
the manual specific to that product. Any other use of this equipment is not permitted.

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2.3 Warranty
Limited Warranty
Your Warranty does not apply to damages sustained due to equipment misuse, whether intentional or negligent,
and such misuse may void your warranty. Misuse includes - but is not limited to - the items listed below. In
addition, M&R Printing Equipment, Inc. accepts no responsibility for personal injury or property damage caused by
misuse.
1. Use of the equipment for any non-defined purpose
2. Improper installation or use of the equipment
3. Operation of the equipment with defective safety devices
4. Operation of the equipment with safety devices removed, disabled, not working in whole or in part or in
any manner rendered ineffective for the purpose for which they were designed
5. Failure to comply with instructions for transportation, storage, installation, operation, maintenance,
setup, and take-down of the equipment as described in the Operator's Manual
6. Unauthorized modification of the equipment or equipment software
7. Failure to replace worn or defective parts
8. Failure to use M&R supplied replacement and repair parts
9. Defective repairs made to the equipment
10. Dangerous conditions which result from improper use of the equipment

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3. Compressed Air Supply
Description
1
Compressor
2
Air Dryer Unit
3
Shut-Off Valve
4
Closed Loop
5
Supply Lines (Air Drops) to Other Equipment (If Required)
6
Drain with Shut-Off Valve
7
Supply Line (Air Drop) to Equipment (3/4” inside-diameter pipe required)
8
Filter/Regulator/Lubricator
9
Flexible Rubber Hose
10
Equipment
This illustrates a typical closed-loop compressed-air supply system. It is designed to deliver clean, moisture-free
compressed air to pneumatic equipment. Air Dryers should be installed to help prevent moisture damage to
pneumatic seals, valves, and air cylinders that could void equipment warranties.
Air generated by the compressor (1) contains oil and moisture. The air dryer (2) removes moisture as the air
passes through it into the air supply system (4). Shutoff valves (3) should be installed at strategic locations to
allow operators to isolate parts of the system for repair or maintenance without shutting down the entire system. A
drain valve (6) should be installed at the lowest point in the loop to drain off accumulated oil and moisture. The
system may include one or more feeder lines (5). To further reduce moisture and prevent other contaminants from
entering pneumatic equipment, the feeder line should force air to travel upward, causing moisture and
contaminants to collect on the inside of the pipe and flow downward toward the drain valve. The supply line
should run horizontally to a position near the equipment before turning downward (these lines are known as ‘air
drops’.). Before reaching the equipment, the rigid supply pipe (7) should terminate in a shutoff valve (3) connected
to a 3/4” flexible rubber hose (9). The hose should be connected to the filter/regulator/lubricator manifold (8) on
the equipment. The regulator controls air pressure, the filter provides a final moisture-removal stage, and the
lubricator delivers a mist of special oil to lubricate all pneumatic components on the equipment (10).
Note: System air requirements determine pipe sizes. Air systems should be designed and installed by
licensed plumbing contractors.

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4. Screen Placement Grid
Textile presses are shipped with a Screen Placement Grid as shown above. This is a useful tool for screen
placement between the film positive and the screen.

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5. Specifications
Specifications 2
Sportsman EXG 14/12
Sportsman EXG 16/14
Air @ 6,9 bar
(100 psi)
510 l/min (18 cfm)
510 l/min (18 cfm)
Diameter
518 cm (17')
561 cm (18' 5")
Electrical
Requirements 1
208/230 V, 3 ph, 42 A,
50/60 Hz, 7.8 kW
380/415 V, 3 ph, 23 A,
50/60 Hz, 7.8 kW
208/230 V, 3 ph, 48 A,
50/60 Hz, 8.5 kW
380/415 V, 3 ph, 25 A,
50/60 Hz, 8.5 kW
Maximum Frame
Size
66 x 91 x 5 cm (26" x 36" x 2”)
66 x 91 x 5 cm (26" x 36" x 2”)
Maximum Image
Area
51 x 51 cm (20" x 20")
51 x 51 cm (20" x 20")
Shipping Weight
2773 kg (6100 lb)
3068 kg (6750 lb)
Standard Pallet Size
41 x 56 cm (16" x 22")
56 x 63 cm (22" x 25")
41 x 56 cm (16" x 22")
56 x 63 cm (22" x 25")
Stations/Colors
14/12
16/14
1If incoming voltage differs from the voltage(s) listed, calculate amperage accordingly. Other electrical
configurations are available: Contact M&R for details.
2Confirm the latest specifications on our website, www.mrprint.com .

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6. Operation
Cycle Interruption Cords
Yellow Cycle Interruption Cords are provided to restrict access into the index table operating area while the
equipment is in operation. To disconnect, grasp each of the cords at the magnetic jack connection and pull apart.
Emergency Stop Button
The red EMERGENCY STOP Button is provided to stop all operation of the equipment in an EMERGENCY
situation. Push the button to activate.
WARNING: Do NOT turn off electrical power until all Flash Cure Units have cooled down to
38 C (100 F) or lower.

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6.1 Start Up
Standard Print Cycle
Position the index table so that the Index On proximity switch, located on the base of the machine, is on. Release
the Emergency Stop Button and press the green Reset button. The index fork (clevis) will cycle in and engage
one of the index cam followers on the bottom of the index table. Turn one print station switch On. Press the mode
switch to Manual and release.
The press performs the following functions:
The index drive assembly rotates the carousel until the next cam follower activates the Index
On proximity switch.
Simultaneously, the flood stroke of the print station is started and completed.
The carousel moves up to the print position and activates the table proximity switch; this starts
the print stroke. At the same time, the index drive is returning to the start position for the next
cycle.
At the completion of the print stroke, the carousel lowers, ready for the next cycle.
Accessory Sockets
Accessory Sockets are located on the lower electrical enclosure.
(3-Pin) No Shirt/Skip Detector Cable (1)
(2-pin) Foot Pedal (with Guard) Control Cable (2)
Quartz Flash Cure Signal Cable (3)
Note: Socket location, number and type vary by options ordered and machine model.

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6.2 Main Control Panel
Number
Name
Function
1
Left LASER
Used to install pallets and position garments. Switch on back of control
panel turns on LASER.
2
Operator
Interface
Used to display information regarding operational, programming, and
system status messages. Refer to the Operator Interface section of
this manual for a detailed description of the operation.
3
Index On
Indicator Light
Red light illuminates when the index table is aligned with the index
cam follower on the lower index plate. Apply sideways pressure to the
pallet arm to make sure the index fork clevis has fully engaged the
cam follower.
4
Reset Button
The green Reset button resets the control system logic in the event of
an emergency stop or activation of one of the cycle interruption cords.
This button is also used to lower the index table during setup
procedures and activate Sensor Search Mode to return heads to the
start position based on the established print stroke length.
5
Emergency
Stop Button
The red Emergency Stop button stops all operation.
Press the button in until it remains depressed to activate.
Turn the button clockwise until it pops out to deactivate.
6
Power On/Off
Switch
Turns the press ON and OFF.
7
Right LASER
Used to install pallets and position garments. Switch on back of control
panel turns on LASER.

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Number
Name
Function
8
Print Start
Switch
Print Finish
Switch
Use when starting or finishing a print run. This eliminates the need to
individually turn print stations On or Off. Placing this switch in the Print
Start position sets each print station in the On position to print
sequentially at the start of a print run. When this switch is in the Print
Finish position each print station in the On position will shut down
sequentially at the end of a print run.
9
Automatic
Manual Switch
This switch commands the system to operate in either the Automatic or
Manual mode of operation. To operate the index system one complete
cycle, press the switch down to Manual. The switch does not stay in
the Manual position, but returns to the middle or Off position when
released. The index system will cycle one time, along with any print
stations that are selected to On.
Placing this switch in the Automatic position while the index table is in
motion commands the index system to operate in the Automatic mode.
The Index time (dwell) for Automatic operation is adjusted via the
Operator Interface.
Note: When the switch is moved to the middle or Off position, the
index system will not operate.
6.2.1 OperatorInterface
The Operator Interface is used to access and adjust all functions of the press. When electrical power is turned on,
the M&R screen displays. Press Main to view Main menu. The available menu selections are Heads, Servo,
Print Run, Revolver Mode, Tests, Production Data, Service Data, Date/Time Language and M&R Info.
Displayed along the bottom of the message screen are Main, Counter, Timer, Option and Alarms.
If the Alarms button is flashing, press the Alarms button to access the Alarms screen to view the alarms. To
return to the Main menu, press the Back Arrow.
M&R Info
Press the M&R Info button on the MAIN screen. The M&R Info screen contains information on how to contact
M&R Printing Equipment and program information.
If your equipment has the optional Password Protection programming installed and an alarm is displayed, press
the Time Out Password button for instructions and contact M&R Printing Equipment, Inc. for a password.
When the Revolver Mode is selected all screens will display the word Revolver vertically on the left and right
margins of each display screen.

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The previous screen is displayed by pressing the Back Arrow button. The current month, date, year and time is
displayed at the top of the MAIN screen.
Time Out Password
IMPORTANT: The Time Out alarm is displayed 3 days prior to the machine stopping. Record the Serial
Number and Total Counter information and contact M&R Printing Equipment, Inc. for the password. Do
NOT advance the machine even 1 index until the password is entered or the password will be invalid.
If the Time Out Password alarm is displayed, contact M&R Printing Equipment, Inc. and provide the Serial
Number and Total Counter information requested on the Time Out Password screen to receive the password.
Date / Time / Language
To change the date and/or time of day press the Date/Time Language button on the MAIN screen.
The Date / Time language screen is displayed.
To set the time, press the hour or minutes; a numeric keypad displays. Enter two digits for the correct time and
press the ENT key. This saves the hour or minutes.
Changing the Date
To set the date, press the month, day or year; a numeric keypad displays. Enter the digits and press the ENT key.
This saves the month, day or year.
Setting the Display Language
You can select the display language by pressing the language box to view the list of available languages; English,
Chinese, Español and Deutsch. Press to confirm your selection for display language.

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Print Run
Select Print Run from the Main screen. Most functions including the stopwatch function can be accessed from
this screen.
Park Position
On an active head, press the Park Off button to raise the floodbar. The screen now displays Park Rear. Press
Park Rear to move the print carriage to the front position and the screen now displays Park Front. Press again to
turn Park Off. The print carriage returns to the rear position and the floodbar moves down.
Note: To move the flood bar down and return the print carriage to the rear at any time, press the RESET
button on the control panel.

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Counters
Press the COUNTERS button at the bottom of the screen. The Counters screen contains six menus: Speed,
Total, Job, Shift, Preset and Remaining.
Speed
The Speed menu displays the current production speed of the equipment in dozens or pieces per hour and may
not be reset.
Press the Dozens/hour button to change to Pieces/hour.
Total Counter
The Total Counter displays the total number of index cycles beginning from the initial date of installation of the unit
in your production facility. The Total Counter is an indication of service life of the equipment and cannot be
changed.
Job
The Job counter displays the number of press cycles for the current print job. To reset the Job counter, press the
data entry cell for Job counter. A numeric keypad is displayed. Press 0and then press ENT. The Job counter
resets to 0. The upper area of the keypad displays the minimum and maximum range allowed for the specific
menu selection.
Shift
The Shift counter displays the total press cycles for a particular shift. To reset the Shift counter, press the data
entry cell for Shift counter. A numeric keypad is displayed. Press 0and then press ENT. The Shift counter resets
to 0.
Preset
The Preset menu selection is used to enter a number of print cycles for a given print job. For a print job of 30
dozen (360) shirts, enter 360. You may enter up to a maximum of 32,767 print cycles into the Preset menu.
To change the Preset selection to zero, press the RESET button to the left of Preset.
To enter a number of print cycles, press the data entry cell for Preset. A numeric keypad is displayed. Enter the
number of print cycles and then press ENT.