Manitou Mattoc Pro User manual

pro
2017

2MATTOC PRO SERVICE MANUAL
Hayes Performance Systems
5800 W. Donges Bay Rd.
Mequon, WI 53092
Tel: [phone]
Email: [email protected]om
Web: www.hayescomponents.com
Hayes Components Europe
Dirnismaning 20 a
85748 Garching (b. Munich)
Germany
ph: [phone]
Email: [email protected]om
Web: www.hayescomponents.com

3
MATTOC PRO SERVICE MANUAL
This manual is intended to guide the user through the steps necessary to fully service and maintain
the 2017 Mattoc Pro suspension fork.
INTRODUCTION
Suspension forks by design can contain pre-loaded springs, gases and uids under
extreme pressures. Warnings contained in this manual must be observed to avoid damage to fork,
serious injury or even death.
We highly recommend that service to this fork be performed by a certied
bicycle mechanic. Failure to follow instructions presented in this manual could lead to serious
injury or death. Any questions about the servicing of this fork or the manual itself should be
directed to Manitou Customer Support at:
Phone: [phone]
Email: [email protected]om

4MATTOC PRO SERVICE MANUAL
TABLE OF CONTENTS
SECTION PAGENUMBER
REQUIRED TOOLS 5
EXPLODED DIAGRAM 6–10
CASTING REMOVAL & SERVICE 12–14
AIR SPRING SERVICE 15–19
DAMPER SERVICE 20–23
CASTING INSTALLATION 24–26
COMPRESSION DAMPER INSTALL 27–30
TRAVEL CHANGE (OPTIONAL) 31-33

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MATTOC PRO SERVICE MANUAL
Below is a list of tools necessary for servicing the 2017 Mattoc Pro fork.
• Safety Glasses
• Nitrile Gloves
• Lint-Free Rags
• Torque Wrench
• Slickoleum™Grease
• Semi-bath Oil, 5/40w Synthetic - Manitou part number 85-0022
• 5wt Maxima Fork oil - Manitou part number 85-0023
• Manitou Tool Kit - Manitou part number 172-31133
(This includes the Manitou Cassette Tool, 8mm thin wall socket, and at
ground 24mm socket)
• 8mm Hex Wrench
• 2mm Hex Wrench
• 20mm Socket
• 22mm Box end Wrench
• 12mm Box End Wrench
• 12mm Socket
• Ratchet
• 22mm Crow’s Foot
• Fork/Shock Pump
• Pick
• Adjustable Wrench
• Downhill tire lever or at blade screwdriver
REQUIRED TOOLS

6MATTOC PRO SERVICE MANUAL
MAttocPro110 27.5 Explodedview

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MATTOC PRO SERVICE MANUAL
MagnumPro110 27.5+/29 Explodedview

8MATTOC PRO SERVICE MANUAL
MAttocPro110 29+ Explodedview

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MATTOC PRO SERVICE MANUAL
MAttocPro100 26 Explodedview

10 MATTOC PRO SERVICE MANUAL
MAttocPro100 27.5 Explodedview