Manitou 220 TJ+ User manual

THIS ALL-TERRAIN AERIAL WORK PLATFORM IS DESIGNED TO OPERATE ON NATURAL OR UNDEVELOPED LAND,
OR CONSTRUCTION SITES.
t
IMPORTANT
t
This document is a short recap on how to operate an aerial work platform and should in no way be substituted for the manual required by Directive 2006/45/EC,
which should be read and understood by the operator beforehand and stored in the basket of the aerial work platform.
All the instructions, including the safety instructions, described in the manual but not included in this document should be implemented and enforced.
The operator must have received proper training and must comply with the applicable road traffic rules.
TECHNICAL CHARACTERISTICS
PLATFORM WEIGHT
- Unladen 13,600kg
- At rated load 13,950kg
BASKET CAPACITY
- 3 people 350kg
PLATFORM SPEED
- Working speed 1.0km/h
- Slow transport speed 1.8km/h
- Tortoise transport speed 2.5km/h
- Ramp transport speed 2.5km/h
- Hare transport speed 5.4km/h
DIMENSIONS
- A 10,060mm
- A1 7,360mm
- B 2,800mm
- C 2,525mm
- C1 3,035mm
- D 2,480mm
- E 440mm
- F 370mm
- G 395mm
CC1
E
B
G
A
A1
D
F
GROUND CONTROL PANEL
220TJ+
BASIC INSTRUCTION SHEET No. 52585519EN (2018/12/01)
CONTROL PANEL IN THE BASKET
1 - EMERGENCY STOP BUTTON
2 - IGNITION SWITCH
3 - ENGINE STARTER BUTTON
4 - ENGINE STARTING MODE BUTTON
5 - CONTROL SELECTION SWITCH ON THE GROUND/IN THE BASKET
6 - CONTROL KEYS:
6A - RAISE THE JIB
6B - LOWER THE JIB
6C - NOT USED
6D - NOT USED
6E - EXTEND THE TELESCOPE
6F - RETRACT THE TELESCOPE
6G - RAISE THE MAIN ARM
6H - LOWER THE MAIN ARM
6I - TURN THE TURN TABLE TO THE LEFT
6J - TURN THE TURN TABLE TO THE RIGHT
6K - TILT BASKET/JIB ARM UP
6L - TILT BASKET/JIB ARM DOWN
7 - INTERFACE SCREEN NAVIGATION KEYS
8 - INTERFACE SCREEN
1
23
5
4
8
6A
6B
6C
6D
6E
6F
6G
6H
6I 6J
6K
6L
7
14 - EMERGENCY STOP BUTTON
15 - PREHEAT INDICATOR LIGHT
16 - ENGINE STARTER BUTTON
17 - HORN BUTTON
18 - BASKET ROTATION SWITCH
19 - NOT USED
20 - NOT USED
21 - JIB ZERO POSITION INDICATOR LIGHT AND BUTTON
22 - JIB AND TURNTABLE CONTROL HANDLE
23 - MAIN ARM AND TELESCOPE CONTROL HANDLE
24 - NOT USED
25 - DRIVING/STEERING CONTROL HANDLE
26 - DRIVING SPEED SELECTION SWITCH
27 - STEERING MODE SELECTION SWITCH
28A - FRONT WHEEL ALIGNMENT INDICATOR LIGHTS
28B - REAR WHEEL ALIGNMENT INDICATOR LIGHTS
29 - TURNTABLE ORIENTATION MORE THAN 90° INDICATOR LIGHT
30 - DIFFERENTIAL LOCKING BUTTON
31 - TILTING/OSCILLATION ALARM LIGHT
32 - “USE ON SLOPE” BUTTON
33 - NOT USED
34 - OVERLOAD ALARM LIGHT
35 - FAULT ALARM INDICATOR LIGHT
36 - LOW FUEL LEVEL ALARM LIGHT
37 - BACKUP PUMP BUTTON
38 - GENERATOR BUTTON (OPTION: GENERATOR)
39 - RESET BUTTON (OPTION:“SAFEMANSYSTEM”)
14
15
16
17
18
21A
21B
22
23
25
26
27
28A
28B
29
30
31
32
35
36
34
37
39
38
33
20
24
19

t
IMPORTANT
t
We draw the operators' attention to the risks associated with using the aerial work platform, in particular:
- risk of loss of control.
- risk of loss of lateral stability of the aerial work platform.
- it is MANDATORY to wear a safety helmet and a safety harness when using the platform.
DAILY MAINTENANCE
PLATFORM WORKING AREA
• Before using the platform, check
the condition of the ground and
the bearing surfaces.
• If the wind speed is in excess of
45km/h, do not use the platform.
• Do not forget to mark out the
working area of the platform.
TURN TABLE ROTATION BLOCK
• This pin must be used to stop
the turn table rotating when the
platform is being transported by
truck or other means of transport
(train, etc.).
tIMPORTANT t
Do not forget to remove the turn
table rotation blocking pin when
using the platform.
ELECTRICAL HAZARD
tIMPORTANT t
Never stand or work in the
vicinity of any electrical sources.
4°
SLOPE AND OVERLOAD
Max. permissible slope: 4°
• When the maximum
permissible slope is
reached, a buzzer will sound
intermittently.
Overload:
• If the basket is overloaded,
a buzzer will sound
continuously.
EMERGENCY PROCEDURE
• If the operator should fall ill or find himself incapable of
manoeuvring, the person on the ground can take over the
basket controls by following the instructions:
- Toggle and hold switch 5 in position A. Releasing it prevents
movements from being activated (dead man switch).
- Lower the basket using the ground controls.
tIMPORTANT t
Pay attention to any constructions or objects
that may be under the basket.
BACKUP PUMP
• Button B make it possible
to carry out all basket
movements in order to
return it to the ground in
the event of a breakdown.
tIMPORTANT t
Only use in case of engine
failure or failure of the
electrical system.
5
A
STEERING MODE SELECTION
JIB ZERO POSITION
• Front and rear steering wheels in
opposite direction (tight turning).
• When button 21B is pressed and
held, the jib returns to its zero
position with automatic stop.
• LED 21A goes out once the jib has
reached its zero position.
• Front steering wheels.
• Front and rear steering wheels
in same direction (crab steering).
LOAD CHART
2
4
6
8
10
12
14
16
18
20
22
0 2 4 6 8 10 12 14 16 18
0 2 4 6 8 10 12 14 16 18
350 kg
771 lbs
=
=
+
+
110 kg
242 lbs 3
tIMPORTANT t
Never change the steering mode whilst driving.
B
21A
21B
27
GENERAL INSPECTION CHECK THE PLATFORM
CONTROLS
CHECK THE FUEL
LEVEL
CHECK THE ENGINE
OIL LEVEL
CHECK THE COOLANT
LEVEL
CHECK THE HYDRAULIC
FLUID LEVEL