Martellato Chocobig Manual

Professional Equipment Technical File
mod. Chocobig
Fascicolo Tecnico
Use and maintenance handbook
CHBG00_rev02
02-2010
REQUIREMENTS AND PRECAUTIONS TO READ AND COMPLY BEFORE USAGE
STORE WITH CARE AND KEEP THE MANUAL AVAILABLE

2
INDEX
Pag. 3
Pag. 3
Pag. 5
Pag. 6
Pag. 6
Pag. 7
Pag. 9
Pag. 10
Pag. 11
Pag. 12
Pag. 12
PRODUCT PRESENTATION
PRELIMINARY REQUIREMENTS FOR SAFETY
TECHINICAL AND GENERAL FEATURES
LIMITS OF USE
COMPLIANCE AND MARKING OF PRODUCT
INSTALLATION
INSTRUCTIONS AND DIRECTIONS
DIAGNOSTIC TROUBLE AND DIFFICULTIES
CLEANING AND MAINTENANCE
DISPOSAL / ELIMINATION
PARTS
The chocolate fountain is considered aboveall an attractive item who
gives a touch of originality and class to your buffets and your display ca-
ses.
The ease of use and maintenance make the article easily usable and
adaptable to different occasions.
However, martellato recommends you should read this manual in all its
parts.
PRODUCT PRESENTATION

3
PRELIMINARY REQUIREMENTS FOR SAFETY
BEFORE MAKING ANY OPERATION ON MARTELLATO SRL CHOCOBIG,
READ THE INSTRUCTIONS AND FOLLOW THEM.
MARTELLATO SRL DISCLAIMS ANY LIABILITY FOR MISUSE OF FONTANA
AND FOR ANY CHANGE MADE BY SOMEONE NOT EXPRESSLY AUTHO-
RIZED BY THE SUPPLIER. THE FOUNTAIN IS SUPPLIED WITH ITS POWER
WIRE. YOU MUST MAKE SURE THAT THE ELECTRICAL VOLTAGE 230 V
50HZ, TO WHICH ‘EQUIPMENT IS CONNECTED, HAS NO DEFECTS AND
CONNECTION TO GROUND IS RELIABLE AND EFFECTIVE.
IMPORTANT PRECAUTIONS TO OBSERVE CAREFULLY FOR THE
SAFETY OF THE USER AND THE PROPER FUNCTIONING OF FOUN-
TAIN CHOCOBIG
READ CAREFULLY BEFORE USE
PRELIMINARY REQUIREMENTS FOR SAFETY
THE FOUNTAIN IS NOT AN ITEM FOR THE PREPARATION OF FOOD AND HOT
DRINKS
• The fountain is AN ITEM FOR ATTRACTION
• Before usage, check the integrity of the equipment
• When parts are damaged or defective, please contact the retailer
• Use only original spare parts.
• Do not touch parts in function.
• Do not leave your device unattended or accessible to children
• Do not use the item outdoors.
• Keep the equipment and electrical cable away from hot surfaces
• Never immerse the item, the cord or plug into water or into other liquids to avoid
electrical hazards
• Use the item only and exclusively within the limits of intended usage
• Never leave the item unattended when in use
• Do not touch the cochlea when the item is operating
• Before installing the plug in, make sure the voltage is the same as required for the

4
item and check the connection to the protective conductor is effi cient and reliable
• Insert the plug into the socket until you have completed and verifi ed the installation
of the tower and auger or screw draft
• Unplug the power plug, not the cord, when the item is not used or before removing
the parts for cleaning.
• Cool all parts before disassembly.
• The unit is equipped with a cable of suitable length for convenient connection to an
electrical outlet, but short enough to avoid damaging kinks or stumble by people.
• An extension can be used very carefully . In this case, make sure that it is suitable
for the characteristics of voltage and current. If in doubt, always consult an expert on
electricity.
• The unit must be positioned on a horizontal surface in order to work properly.
• Pay attention to the dangers of overturning and to the surface temperature of the
fountain and chocolate
• In case of overturning accident, you are required to wear thermal gloves
• Do not put your hand or objects in the item when in use. Be careful not to drop
objects in the tank to prevent the obstruction of the tower through which the chocolate
is brought up.
• Do not immerse the motor body in water or other liquids.
• Do not use it near water.
• Never use abrasive sponges or cloths to clean the item
• Do not clean with abrasive cleaners or solvents
• Do not use substances or preparations other than those intended for the machine
(see Specifi cations)
• Turn off the item and disconnect the plug from the outlet when the fountain Choco-
big:
- is not operating
- must be cleaned
- needs to be installed of other parts
- manifests failure or malfunction
• do not use the item with damaged cord or plug or in case of breakdowns or breaka-
ges
• Never wash the components in the dishwasher
• The fountain Chocobig is intended exclusively for professional use (shops, exhibi-
tions, etc. ..)
MARTELLATO CHOCOBIG T IS NOT A TOY AND SHOULD BE OUT OF CHIL-
DREN’S REACH. MARTELLATO DISCLAIMS ANY RESPONSABILTY ARISING
FROM FAILURE TO FOLLOW THE ABOVE INSTRUCTIONS OR FOR MISUSE.

5
TECHINICAL AND GENERAL FEATURES
Product
Item purpose
Fluid recirculation
Heating
Heating
Electric voltage
Electric voltage
Electrical power
Electrical power
Max power consumption
Max power consumption
Class of electrical insulation
dimensions
Net weight
Net weight
Type of substances
to use
Protection level
Materials
Temperature range
Temperature range
Operating Environment
Operating Environment
Max room-temperature
Max room-temperature
Compliance
Regulations
Chocobig
Chocobig
fountain with continuous fl uid fl ow for attractive purpose in shops,
windows and exhibitions
Coaxial auger with electric motor
Coaxial auger with electric motor
electrical
230 V 50 Hz single phase
230 V 50 Hz single phase
370 W
1,6 A
1,6 A
Class I EN 60335-1
Ø38 cm - h 80 cm
10 kg
10 kg
chocolate, compound chocolate
suitable for the required melting temperature.
suitable for the required melting temperature.
IP 30
base, tower and plates in Inox
Internal screw in plastic
Internal screw in plastic
30°C - 80 ° C
commercial indoors space with lack of humidity and rainfalls
commercial indoors space with lack of humidity and rainfalls
30 ° C
Low Voltage Directive 2006/95/CE and Directive Electromagnetic
Compatibility 2004/108/CE
Compatibility 2004/108/CE
EN 60335-1:2008
EN 60335-2-12:2003, EN 60335-2-12/A1:2009
EN 60335-2-12:2003, EN 60335-2-12/A1:2009

6
Fountain Martellato
Chocobig complies with
the following regula-
tions:
EN 60335-1:2008
EN 60335-2-
12:2003, EN 60335-
2-12/A1:2009
At the bottom of the
base there is the plate
stating the general con-
formity with European
Directives which inclu-
des the marking of the
product required by the
standard EN 60335-1
Chocolate Fountain
year
series
Voltage
Current
Frequency
Power
Fuse
Insulation Class
Protection class
Chocobig
2009
230 V
1,6 A
50 Hz
370 W
4A 250V F 5x20
Classe I
IP30
Martellato srl
IT35027
Noventa Padovana - Italy
General EC plaque and markings provided by the regulation EN 60335-1
LIMITS OF USE
Power supply
Power supply
Amb. temp. during operation
Amb. temp. during operation
Room temp. out of service
Room temp. out of service
Relative Humidity
Relative Humidity
Environment
Salinity pressure
Salinity pressure
Direct exposure to the sun
Direct exposure to the sun
Fire behaviour
Food process
Food process
Suitable edible substances
Not suitable edible
substances
230V / 50-60 Hz
0 - 40°C
from -10°C a 40°C
75% max
internal
unprotected
unprotected
not infl uential in the fi elds of allowed temperatures
not infl uential in the fi elds of allowed temperatures
the combustible plastic parts
(screw, electrical components)
(screw, electrical components)
liquefaction of edible substances
liquefaction of edible substances
mainly chocolate, compound chocolate and similar substances
fl uidized by heating at 30 ° C - 120 ° C
fl uidized by heating at 30 ° C - 120 ° C
any substance and / or additives capable of developing fumes or
gas at ignition temperature (fl ash point) below the minimum ope-
rating temperature of the fountain, at 30 ° C.
Always verify the information provided by the manufacturer or
supplier of the product regarding the fi eld of use and any risks
from warming.
COMPLIANCE AND MARKING OF PRODUCT

7
On the lateral surface of the base it is applied the plaque of thermal risks
THERMAL HAZARDS
During the heating without chocolate, the concave surface of the base
pan reaches high temperatures. Do not touch! Prevent accidental con-
tact during this preparatory phase.
The plaque is in relation to thermal risk at temperatures reached by the heating sur-
face in the absence of chocolate
The above mentioned plaques must be kept intact for the safety of the product.
Where the plates are damaged or illegible, please contact the supplier of the fountain.
Herewith attached to this handbook you can fi nd copy of the Declaration of Conformity
EC DECLARATION OF CONFORMITY
Martellato srl declares that the electrical equipment
FOUNTAIN for CHOCOLATE
Model CHOCOBIG
meets the requirements of the following European directives:
Low Voltage Directive 2006/95/EC
2004/108/EC Electromagnetic Compatibility Directive
RoHS Directive 2002/95/EC
and harmonized standards CEI EN 60335-1 and IEC EN 60335-2-12
Alessandro Martellato
Padua
February 2010

8
MAIN PARTS OF THE FOUNTAIN
INSTALLATION
1
2
3
4
5
6
7
8
Unpack the equipment of the box
Unpack the equipment of the box
Clean the pan with a soft cloth
Clean the pan with a soft cloth
Wash the screw (cochlea) and the tower in hot water, using a non-abrasive liquid deter-
gent, rinse and dry (see fi g. Pg 9)
gent, rinse and dry (see fi g. Pg 9)
Place the screw on the base of the tank, by matching the groove on the bottom with the
tongue that is at the centre of the engine base.
tongue that is at the centre of the engine base.
Make sure the attachment is correct.
Do not assemble or disassemble the tower and the cochlea when the item is operating or
connected to the electrical outlet.
Insert the screw from above into the tower and screw down from the bottom of the tank,
making sure it is well fi xed.
making sure it is well fi xed.
While screwing, be very careful that the threads match up perfectly with each other.
While screwing, be very careful that the threads match up perfectly with each other.
Chocobig is easy to use, just follow these simple instructions.
Equipment is supplied partially disassembled, so before use it is necessary to as-
semble some elements (tower and screw).
Follow the sequence of operations as per the following scheme:
A
B
C
D
E
F
G
H1
H2
I
overall view
tower with fl ow surface
screw
heated pan for chocolate
heated pan for chocolate
complete base composed of heating and motor
complete base composed of heating and motor
plug + protection fuse
plug + protection fuse
thermostat
start-up button and led heater
start-up button and led heater
start-up button and led motor
start-up button and led motor
protection fuse
protection fuse

9
A
B
C
E
D
F
G
H1
H2
I

10
INSTRUCTIONS AND DIRECTIONS
Steps to follow for the operation of Chocobig and to prepare the chocolate fl uid.
1
2
3
4
5
6
7
8
Place the fountain on a stable support near a power outlet. Make sure the plan is level and
stable, otherwise the cochlea does not fl ow effi ciently the chocolate
stable, otherwise the cochlea does not fl ow effi ciently the chocolate
Place the fountain on a stable support near a power outlet. Make sure the plan is level and
stable, otherwise the cochlea does not fl ow effi ciently the chocolate
Place the fountain on a stable support near a power outlet. Make sure the plan is level and
Non accendere subito il motore con il tasto (H2)
Non accendere subito il motore con il tasto (H2)
Press the button (H1) HEATER and leave the item to warm up for about 5 minutes before
adding the melted chocolate.
adding the melted chocolate.
Press the button (H1) HEATER and leave the item to warm up for about 5 minutes before
adding the melted chocolate.
Press the button (H1) HEATER and leave the item to warm up for about 5 minutes before
THERMAL HAZARD - During warming with no chocolate the concave surface of the base
pan reaches high temperatures.
pan reaches high temperatures.
THERMAL HAZARD - During warming with no chocolate the concave surface of the base
pan reaches high temperatures.
THERMAL HAZARD - During warming with no chocolate the concave surface of the base
Do not touch and prevent accidental contact during this preparatory phase
Do not touch and prevent accidental contact during this preparatory phase
Meanwhile...
Preparation of chocolate
• To melt the chocolate in a short time you can use the microwave.
• Pour the chocolate in a bowl and a part of cooking oil (you can add more oil if the cho-
colate is not that fl uid).
• Pour the chocolate in a bowl and a part of cooking oil (you can add more oil if the cho-
colate is not that fl uid).
• Pour the chocolate in a bowl and a part of cooking oil (you can add more oil if the cho-
• You can add more liquid at this stage of preparation.
• Place the mixture in the oven and let it melt for about 2 1⁄2 minutes.
• Once ready, stir the mixture. If necessary, put it in the microwave until it is completely
dissolved (about 2 minutes). For proper operation of the equipment, the chocolate must
• Once ready, stir the mixture. If necessary, put it in the microwave until it is completely
dissolved (about 2 minutes). For proper operation of the equipment, the chocolate must
• Once ready, stir the mixture. If necessary, put it in the microwave until it is completely
be completely dissolved (should not Chocolate be smooth, add more oil, use a spoon to
dissolved (about 2 minutes). For proper operation of the equipment, the chocolate must
be completely dissolved (should not Chocolate be smooth, add more oil, use a spoon to
dissolved (about 2 minutes). For proper operation of the equipment, the chocolate must
check its consistency).
check its consistency).
be completely dissolved (should not Chocolate be smooth, add more oil, use a spoon to
check its consistency).
be completely dissolved (should not Chocolate be smooth, add more oil, use a spoon to
Never add cold liquid to chocolate in order to avoid operational diffi culties or item dama-
ges
NON UTILIZZARE SOSTANZE O PREPARATI E/O ADDITIVI IN GRADO DI SVILUP-
DO NOT USE THE SUBSTANCES OR PREPARATIONS AND / OR ADDITIVES THAT
MAY GENERATE fumes or gas with ignition temperature below the minimum
operating temperature of the fountain at 30 ° C, because heating may cause
MAY GENERATE fumes or gas with ignition temperature below the minimum
operating temperature of the fountain at 30 ° C, because heating may cause
MAY GENERATE fumes or gas with ignition temperature below the minimum
fl ash fi re or ignition of used substance, with consequent demage of the foun-
operating temperature of the fountain at 30 ° C, because heating may cause
fl ash fi re or ignition of used substance, with consequent demage of the foun-
operating temperature of the fountain at 30 ° C, because heating may cause
tain Chocobig and / or propagation of combustion in the surrounding environ-
fl ash fi re or ignition of used substance, with consequent demage of the foun-
tain Chocobig and / or propagation of combustion in the surrounding environ-
fl ash fi re or ignition of used substance, with consequent demage of the foun-
ment.
tain Chocobig and / or propagation of combustion in the surrounding environ-
ment.
tain Chocobig and / or propagation of combustion in the surrounding environ-
Always verify the information provided by the food producer or supplier, on
the fi eld of use and possible risks from warming.
Always verify the information provided by the food producer or supplier, on
the fi eld of use and possible risks from warming.
Always verify the information provided by the food producer or supplier, on
Press the button (H2) MOTOR, so that both the engine and heater are running.
Press the button (H2) MOTOR, so that both the engine and heater are running.
Fountain effect
Carefully pour the melted chocolate into the pan. Chocolate, transported by the screw or
cochlea, begins to fl ow down evenly to create the fountain effect.
Carefully pour the melted chocolate into the pan. Chocolate, transported by the screw or
cochlea, begins to fl ow down evenly to create the fountain effect.
Carefully pour the melted chocolate into the pan. Chocolate, transported by the screw or
Prevent the fall of substances or foreign bodies in the tank, which may obstruct or make
diffi cult the fl ow of the chocolate.
Prevent the fall of substances or foreign bodies in the tank, which may obstruct or make
diffi cult the fl ow of the chocolate.
Prevent the fall of substances or foreign bodies in the tank, which may obstruct or make
For best results, chocolate should contain at most (50%) 60% cacao, a higher percentage
requires the addition of oil to get the best density and viscosity
requires the addition of oil to get the best density and viscosity
For best results, chocolate should contain at most (50%) 60% cacao, a higher percentage
requires the addition of oil to get the best density and viscosity
For best results, chocolate should contain at most (50%) 60% cacao, a higher percentage
DO NOT ADD COLD LIQUIDS TO CHOCOLATE
Because this would make the chocolate too thick, making it diffi cult the fl ow through the
tower, and favouring the possibility of equipment damages.
tower, and favouring the possibility of equipment damages.
Because this would make the chocolate too thick, making it diffi cult the fl ow through the
tower, and favouring the possibility of equipment damages.
Because this would make the chocolate too thick, making it diffi cult the fl ow through the

11
DIAGNOSTIC TROUBLES AND DIFFICULTIES
1
2
3
4
5
Chocolate is not that fl uid, dilute with vegetable oil.
Chocolate is not that fl uid, dilute with vegetable oil.
The device is not positioned on a horizontal top.
Finding a stable top
Finding a stable top
The item is not positioned on a stable top. Finding a stable
base so that the chocolate spreads around the base of the
tower
Check there are no obstacles to the chocolate fl ow in the
pan. Even the presence of air could cause non-regular
fl owing. If so stop the cochlea, wait for the chocolate to fl ow
completely into the pan and then turn it on
Make sure
the thermostat is
at the maximum temperature
Make sure
the heater is switched on:
the HEAT light must be
in ON position and the light also
If the light is not lighted-up, check the connection to the
electrical outlet and be sure that the fuse is not interrupted,
possibly replacing it with an identical kind of fuse.
Note: The HEAT light off does not necessarily indicate that
the heater is not working. The light may be broken, then
check the heating including the increasing temperature of
the pan, preferably without content (chocolate)
If the heater does not work, contact the technical assistan-
ce of Martellato.
Verify that the fuse
is not interrupted
Unscrew fuse holder for
extraction of the fuse
Chocolate drops
Chocolate drops
The chocolate
does not drop uniformly
does not drop uniformly
The chocolate
fl ows intermittently
The fl ow is intermittent
The chocolate
does not become fl uid
MALFUNCTION
POSSIBLE CAUSE / SOLUTION

12
Check the thermostat setting as in (5) otherwise
contact the ‘technical assistance of Martellato,
or the seller.
Verify that the engine is switched on
The MOTOR
must be set
to ON and the light also
Note: The MOTOR light off does not necessarily indicate
that the engine turns, it may be malfunctioning, thus control
the rotation of the cochlea,
or empty the bowl of chocolate,
disassemble plates and the cochlea
and check the effective rotation
of the motor.
If the engine does not turn on, contact the ‘technical assi-
stance of Martellato or the seller
Make sure the chocolate is suffi ciently fl uid and verify as per
note (5)
note (5)
6
7
The chocolate
does not remain fl uid
The chocolate
does not fl ow down from
the top

13
CLEANING AND MAINTENANCE
For the maintenance of the fountain in time, follow the instructions for cleaning
after each use, taking care to remove any trace of chocolate during washing.
Do not use abrasive cloth or sponge on the item in order to preserve the original
fi nish
1
2
3
4
5
6
Make sure that the item is turned off and the plug is disconnected.
Make sure that the item is turned off and the plug is disconnected.
Allow to cool all components of the appliance before cleaning. The tower, the auger and
the base engine become hot during use
the base engine become hot during use
Before the fi rst use and after each subsequent use, wash thoroughly the tower and the
cochlea. Do not wash in dishwasher
To facilitate cleaning of the item, carefully disassemble the tower and the screw (after they
have cooled), and therefore:
• Remove the chocolate residue with paper towels.
• Immerse in boiling water for 5 minutes.
• wash with suitable detergent, non abrasive
• Rinse and dry
• Rinse and dry
Remove from the pan the most possible chocolate from the base.
Use a cloth or sponge to clean the external part of the item, dry with a soft cloth
Use a cloth or sponge to clean the external part of the item, dry with a soft cloth
Collect and dispose the chocolate according to local regulations
Collect and dispose the chocolate according to local regulations
Operations for cleaning and maintenance

14
DISPOSAL / ELIMINATION
The product contains the following main categories of material:
- Plastics
- Steel
- Electrical components
Their disposal must be in full compliance
with environmental regulations in force.
Their disposal must be in full compliance
with environmental regulations in force.
Their disposal must be in full compliance
As stated in the EC Declaration of Conformity, the fountain Chocobig enters the fi eld
of application and is compliant with European RoHS Directive 2002/95/EC.
As stated in the EC Declaration of Conformity, the fountain Chocobig enters the fi eld
of application and is compliant with European RoHS Directive 2002/95/EC.
As stated in the EC Declaration of Conformity, the fountain Chocobig enters the fi eld
It is one of the products of the ‘Annex IA of European Directive WEEE 2002/96/EC,
and therefore marked with the symbol:
It is one of the products of the ‘Annex IA of European Directive WEEE 2002/96/EC,
and therefore marked with the symbol:
It is one of the products of the ‘Annex IA of European Directive WEEE 2002/96/EC,
It must be disposed according to specifi c provisions for the class it belongs to.
Please therefore take all the necessary information with the relevant authorities.
The recovery for disposal in accordance with the requirements of the law is carried
out through the Martellato commercial network (ask your supplier).
The recovery for disposal in accordance with the requirements of the law is carried
out through the Martellato commercial network (ask your supplier).
The recovery for disposal in accordance with the requirements of the law is carried
PARTS
Fuse: 20x5 mm miniature 250V / 6.3 AT EN60127
Gasket for keeping the chocolate
For other parts, electrical or mechanical, contact to the Martellato sales network or
your supplier.
Their disposal must be in full compliance
with environmental regulations in force.
Their disposal must be in full compliance
with environmental regulations in force.
Their disposal must be in full compliance