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Mase IS. 2.5 User manual

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IS 2.5
USAGE AND MAINTENANCE MANUAL
Rev.2 M.C. 27-11-2001 Cod. 41977
masemase
masemase
mase
GENERATORS
IS 2.5
2
GENERATORS
NR.000000
mase GENERATORS S.p.A.
Tel. +39 (0) 547 354311
Fax +39 (0) 547 317555
DICHIARAZIONE CE DI CONFORMITÀ
EC DECLARATION OF CONFORMITY
Fabbricante/Manufacturer: mase ENERATORS S.p.A.
Indirizzo /Address : Via Tortona 345, Pievesestina (FC)
Il sottoscritto Luigi Foresti in qualità di direttore tecnico della mase ENERATORS S.p.A., dichiara sotto la
propria responsabilità che il gruppo elettrogeno modello .................... :
The undersigned Luigi Foresti as mase ENERATORS S.p.A. technical manager declares, under his sole
responsability, that the generator model................:
Codice / Code Descrizione / Model Matricola / Serial N.
E' conforme alle disposizioni delle Direttive di seguito elencate :
CEE 89/392 (come emendata delle Direttive CEE 91/368 e CEE 93/44)
CEE 89/336 (come emendata delle Direttive CEE 92/31)
CEE 73/23 modificata da CEE 93/68.
Corresponds to the requirements of the following EEC Directives :
89/392/EEC (as amended by the Directive 91/368/EEC and 93/44/EEC)
89/336/EEC (as amended by the Directive 92/31/EEC )
73/23//EEC as amended by 93/68/EEC.
mase GENERATORS S.p.A. Sede legale ed Amm.: 47023 CESENA (FC) ITALY - Via Tor ona, 345 - C.F./P.I. 00687150409 Cap. Soc. milioni 2000
di cui 949 versa i - Regis ro Socie à Tribunale Forl' n. 6818 - CCIAA Forl' n.164063 - c.c.p. n. 11541471 - EXPORT FO n. 006368
Cesena, / /
......................................................
Direttore Tecnico
Technical Director
3
GENERATORS
IS 2.5
1
2
AAPERTO
OPEN
OUVERT
GEÖFNET
ABIERO
OPEN
3TAB "A"
IS 2.5
4
GENERATORS
4
56
7
5
GENERATORS
IS 2.5
SCHEMA ELETTRICO-WIRING DIAGRAM-SCHEMA ELECTRIQUE-SCHALTPLAN-ESQUEMA ELE'CTRICO
ELEKTRISCH SCHEMA
144
3320 10
2
P1
P2
1
F
F2
18
17
16
15
14
13
12
11
10
7
8
9
1
2
3
4
5
6
7
8
9
5
11
13
12
14
T
19 18
TP
17 16EV P
15 M-
50 30 12V
+
0
19
21
50(60)
5(6)
5(6)
+
1P
F2
6
8
IS 2.5
6
GENERATORS
MOTORE-ALTERNATORE - MOTEUR-ALTERNATEUR - ENGINE-ALTERNATOR - MOTOR-GENERATOR








5LI &RG 4W\ 'HVFUL]LRQH 'HVFULSWLRQ
1 70821 1 Asta livello olio Oil dipstick
2 90905 1 Scatola filtro Air filter box
3 70812 1 Massa filtrante Sponge
4 10807 1 Portagomma Nipple
5 61156 1 Collettore filtro aria Manifold
6 8584 1 Bocchettone carico olio Filler
7 10808 1 Sede asta olio Fitting
8 30647 1 Elettrovalvola Fuel solenoid
9 70822 1 Tappo carico olio Oil cap
10 10822 1 Curva scarico Fitting
11 70543 cm 30 Tubo gasolio Pipe
12 70442 cm 25 Tubo acqua d.15 Pipe
13 70237 cm 25 Tubo gasolio Pipe
14 10812 1 Portagomma Nipple
15 10813 1 Raccordo Fitting
16 61157 1 Gomito miscelatore Exhaust manifold
17 30253 1 Sonda temp. acqua 70 °C Thermostat
18 80120 1 Sonda temp. cilindro Thermostat
19 31001 1 Pompa acqua mare Sea water pump
7
GENERATORS
IS 2.5
Rif. Cod. Qty. Descrizione Description
20 50257 1 Puleggia pompa 50 Hz Pulley
20 50260 1 Puleggia pompa 60 Hz Pulley
21 70823 1 Manicotto carico olio Oil pipe
22 70824 1 Manicotto acqua Water pipe
23 10814 1 Gomito ottone Fitting
24 10614 2 Portagomma Nipple
25 10615 1 Puleggia Pulley
26 70807 1 Cinghia 50 Hz Belt
26 70863 1 Cinghia 60 Hz Belt
27 03767 1 Coperchio alternatore Cover
28 10610 1 Tirante centrale Central tie rod
29 013093 1 Rotore Rotor
30 910589 2 Diodo rotore Diode
3120521 2Varistore Varistor
32 013049 1 Statore 115/230V 50Hz Stator 115/230V 50Hz
32 04262 1 Statore 120/240V 60Hz Stator 120/240V 60Hz
33 70647 1 Passacavo Cable guide
34 81103 1 Cuscinetto Bearing
35 71169 2 Tubo carburante Fuel Pipe
36 012806 1 Coperchio alternatore Cover
37 10284 4 Tirante alternatore Tie rod
38 10464 1 Rondella con guida Washer
39 31004 1 Pompa gasolio Diesel pump
40 07050 1 Cablaggio motore Electrical assy
41 61158 1 Staffa antivibranti Bracket
42 61159 1 Staffa antivibranti Bracket
43 61162 1 Supporto pompa Pump bracket
44 61163 1 Piastrina supporto pompa Plate
45 07166 1 Staffa elettrovalvola Bracket
46 013145 1 Protezione alternatore Protection
47 70634 4 Antivibrante 30x30 Shock absorber
48 70808 1 Cuffia in gomma Rubber cover
49 70802 1 Cuffia in gomma Rubber cover
50 70616 cm70 Guarnizione adesiva 10x15 Gasket
51 70629 cm25 Tubo d.25 Pipe
52 10823 7 Dado Oteco Nut
53 10794 2 Fascetta 30x60 Clamp
54 10825 6 Fascetta 16x25 Clamp
55 90906 1 Parete divisoria Panel
56 97539 1 Raccordo elettrovalvola Fitting
57 71151 1 Guarnizione OR Or gasket
58 10842 2 Fascetta 10x15 Clamp
59 92623 1 Girante pompa Jota Impeller for Jota pump
59 80161 1 Girante pompa Jhonson Impeller Jhonson pump
60 97537 1 Pressostato olio Oil pressure switch
61 11374 2 Portagomma nafta Fuel Nipple
62 70185 1 Guarniz. OR O-Ring gasket
63 92456 1 Guarniz. pompa acqua Jota Jota pump O-Ring
63 93312 1 Guarniz. pompa Johnson Johnson pump gasket
64 97601 1 Guarnizione scarico Gasket
65 10166 1 Vite Screw
66 10791 2 Fascetta Clamp
67 012485 1 Staffa supporto termico Bracket
68 71228 1 Cappuccio Cover
69 32714 1 Interruttore termico 2P 10 A Thermal switch 2P 10 A
70 03757 1 Motore Yanmar L48 50Hz Yanmar L48 Engine 50Hz
70 011774 1 Motore Yanmar L48 60Hz Yanmar L48 Engine 60Hz
IS 2.5
8
GENERATORS
CASSA INSONORIZZANTE CHASSIS FRAME RAHMEN
b
c
a
d
29
30
31
28
32
5LI &RG 4W\ 'HVFUL]LRQH 'HVFULSWLRQ
1 80542 1 Regolatore carica batt. Batt. charger regulator
2 31188 1 Condensatore Capacitor
3 31002 1 Fusibile lamellare 20 A Fuse 20 A
4 30925 1 Portafusibile Fuse carrier
5 30926 1 Piastrina portafusibili Fuse holder terminal
6 32690 1 Scheda relè Relay board
7 61181 1 Radiatore acqua/aria Water/Air intercooler
8a 90902 1 Coperchio cassa sup. Soundproof box cover
8b 90903 1 Coperchio cassa post. Soundproof box cover
8c 12759 1 Fondo cassa Soundproof box bottom
8d 70881 1 Scatola scheda relè Relay box cover
9 611160 2 Staffa fondo cassa Bracket
10 07529 1 Supporto scambiatore Water/Air intercooler support
11 70733 8 Elastomero Shock absorber
12 10780 4 Distanziale Spacer
13 70739 2.7 mt Profilato in gomma Gasket
14 70809 1 Serie spugne Sponge get
15 10567 1 Passacavo DG48 Cable guide
5LI &RG 4W\ 'HVFUL]LRQH 'HVFULSWLRQ
16 10566 2 Passacavo DG29 Cable guide
17 70799 2 Pressacavo PG 13,5 Cable guide
18 07337 2 Staffa fissaggio cofani Plate
19 10823 7
Dado oteco MUT 986 M6
Nut
21 70800 2 Dado per PG 13,5 Nut
22 80162 1 Zinco Scambiatore Zinc anode
23 04306 4 Cinghietta in gomma Strap
24 10815 4 Fermo cinghietta Plate
25
26 31678 2 Relè Relay
27 70878 1 Paratia lato motore Bulkhead
28 91034 1 Circuito stampato Printed circuit
29 70786 40 cm Guarnizione Gasket
30 70854 1
Scatola pannello comand
Printed circuit box
31 70634 4 Antivibrante 30x30 Shock absorber 30x30
32 07664 1 Comando a distanza Remote control panel
IS 2.5
14
GENERATORS
CONTENTS
FIGURE pag.2
TAB."A" TABLE UGGE TED OIL pag.2
WIRING DIAGRAM pag.4
1AFETY REGULATION pag.20
2PRELIMINARY CHECK pag.20
3GENERATOR U E pag.20
tarting
Generator top
4AFETY DEVICE pag.20
Low oil pressure device
Warning
High temperature device
Alternator overload/over temperature device
Important
5MAINTENANCE pag.21
Important
Engine maintenance
Important
6INACTIVE PERIOD pag.21
7CONTROL PANEL pag.21
8PROTECTION FU E pag.22
9DIMEN ION AND WEIGHT pag.22
10 DE CRIPTION WIRING DIAGRAM pag.22
11 TROUBLE MAINTENANCE pag.22
12 TROUBLE HOOTIN pag.22
13 TECHNICAL FEATURE pag.23
DANGER
WARNING
A statement advising of the need to take care lest there be serious consequences resulting in
death of personnel or in hazard to health.
A situation that could occur during the lifetime of a product, system or plant that has the
potential for human injury, damage to property, damage to the environment, or economic loss.
A statement advising of the need to take care lest serious consequences result in harm to
material items such as the asset or the product.
Important information.
Drawing are provided by way of example. Should your machine be quite different from the illustrations contained in
this manual, the safety regulations and relevant information are always granted.
The manufacturer's policy of constant development and updating may lead to modifications without prior notice.
CAUTION
INFORMATION
B
15
GENERATORS
IS 2.5
CONGRATULATIONS ON HAVING CHOSEN A MASE
PRODUCT
This manual contains all the necessary information for
proper installation and use of the generator. Its essential,
either for the customers safety and satisfaction or for
good reliability of the generator, to carry out proper
installation and a careful pre-delivery test.
A wrong installation or an oversight on testing may
compromise the efficiency of the generator and even
jeopardize the customers safety.
All information and illustrations in this handbook refer to
the latest produced model at the time of printing.
For any further information, please get in touch with the
nearest MASE SERVICE CENTER, theyll be pleased to
help you at any time.
MASE reserve the right to introduce changes without prior
notice. No part or illustration contained in this handbook
can be reproduced without previous approval by MASE
MASE GENERATORS S.p.A.
1 SAFETY REGULATIONS
- Read carefully all the instructions given in this handbook
and in the installation manual; they are of the utmost
importance for correct installation and use of the unit and
for prompt intervention in case of need.
- Do not allow unskilled or untrained people to use the
unit.
- Do not allow children or animals to get close to the
generator while it is working.
- Do not handle the generator or the remote control panel
with wet hands; any misuse may cause electric shocks.
- Any testing of the unit is to be carried out only when the
engine is stopped. Possible checks on the generator
when its running have to be performed only by skilled
workers.
2 PRELIMINARY CHECKS
On starting the generator for the first time and after any
servicing, it is advisable to make sure that:
- The oil is at the right level through the rod ref. 1 Fig. 1
, as per table for suggested oils.
- The generator is well secured to the soundproofing box
by means of the proper bolts.
- The electric loads are disconnected so as to avoid
starting the generator on load.
- Every connection (fuel, exhaust, remote control, A.C.,
battery) has been properly carried out and there are no
connections in bad conditions.
- The water cock is open, as per (ref. 2 fig. 2)
- If anon-return valve is used, the cooling circuit from the
valve up to the pump has been manually filled (ref. 1
fig. 2)
GENERATOR USE
Before starting the generator, make sure all preliminary
checks, as per item 1 , have been properly carried out
Starting
To start the engine push the button << ON >> (fig. 3 ref.
4), all the pilot and warning lamps will glow for 5 sec. about
in a self control function, later on only the << panel on >>
(fig. 3 ref. 5) and then start the engine pushing the button
<<Start >> (fig. 3 ref.3), for 5 sec. max. Release it only
when the engine runs. A correct generator functioning is
demostrated by the led (fig .3 ref. 6) glowing on. Once
started,the safety devices of the generator are automaticily
activated (see item. 4).
Generator Stop
The generator can be stopped ushing the <<OFF>>
button on the control panel (fig. 3 ref 2).
4 SAFETY DEVICES
The generator has been equipped with a setof safety
devices in case ot any misuse or running trouble, as
follows:
- Low oil-pressure device:
it causes the generator shut-down in case of insufficient
oil pressure. Its intervention is shown by the warning light
going on (fig. 3 Ref. 7). It is usually enough to top up the
oil before starting the generator again.
The low oil-pressure device does not necessarily show
the oil level; a check of the oil level is consequently
necessary at regular intervals
-High temperature device:
it causes generator shut-down in case of high temperatu-
re of the engine. Its intervention is shown by the warning
light going on (fig.3 ref.8).Should this device come in to
operation,look for and eliminate the causes of the
intervention and then start the generator again.
-Alternator overload/over temperature device:
it comes into operation, stopping the generator, in case
of thermic or electric overload of the alternator.
Its intervention is shown bythe relative warning light going
on (fig. 3 ref. 9). Wait until the temperature of the alternator
windings goes back to the normal values. Its however
recommended to look forand eliminate the causes of the
intervention before starting the generator again.
If one of the above safety devices intervenes, look for and
eliminate the causes of the intervention, then push the <<
STOP >> button to avoid that signal keeps stored
WARNING
WARNING
B