matev FPS-FKH-Kioti CS 2520 User manual

Modifications and errors excepted!
Version: 5/10/2021
Reference number: BA-FPS-FKH-32421
matev GmbH
Nürnberger Str. 50
D-90579 Langenzenn
Phone: [phone]
FPS-FKH-Kioti_CS 2520
Operating Manual

Page 2
Order no.
Designation
131 9015
Front power system
Order numbers

Page 3
Table of contents
Table of contents ......................................................................................................................3
1 Introduction ..........................................................................................................................5
2 About this operating manual ................................................................................................6
3 Technical data......................................................................................................................7
Front power system ....................................................................................................7
Hydraulic power diagram............................................................................................7
4 General safety notices .........................................................................................................9
Depiction of safety information ...................................................................................9
Intended use...............................................................................................................9
Instructions for the owner .........................................................................................10
Warning pictograms..................................................................................................11
Safety devices ..........................................................................................................13
5 Equipment..........................................................................................................................15
Front PTO shaft ........................................................................................................15
Universal joint shaft guard ........................................................................................15
Suspension system for original Kioti.........................................................................16
Exhaust muff for original Kioti mid-mount mower .....................................................16
6 Operation of the front power system..................................................................................17
Mounting of the hose guide ......................................................................................18
Attachment of the front power system ......................................................................18
Use of a front-end loader..........................................................................................19
Attachment variants for the coupling support ...........................................................20
Coupling and uncoupling implements.......................................................................20
Ground clearances ...................................................................................................21
Lowering safeguard for the front power system .......................................................22
7 Maintenance ......................................................................................................................23
Safety during maintenance.......................................................................................23

Table of contents
Page 4
Maintenance .............................................................................................................23
Lubricating schedule.................................................................................................24
Maintaining the hydraulic system .............................................................................25
8 Repair ................................................................................................................................26
9 Disposal .............................................................................................................................27
10 Guarantee..........................................................................................................................27
11 List of illustrations ..............................................................................................................27
12 List of tables.......................................................................................................................27
13 EC Declaration of Conformity ............................................................................................28

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1 Introduction
Welcome to the matev family
and thank you for purchasing a product from matev GmbH; we appreciate your trust. You
have acquired a quality product, if contrary to expectations you should have problems with
the implement, contact your responsible sales partner.
Please read this entire manual carefully before operating the machine for the first time. The
manual describes the handling of the machine in detail and will help you to work safely and
effectively.
We will not acknowledge warranty claims for damage resulting from improper use.
Variants may be described in the manual that do not agree with the scope of delivery of your
implement.
Please enter the data of the rating plate on the implement in the manual. This information will
be helpful for communication in case servicing is necessary.
Products from matev are subject to change in the interest of technical progress. All infor-
mation, illustrations, and technical specifications represent the latest status at the time this
manual was published. The manufacturer reserves the right to make changes at any time in
the interest of technical progress.
Regards
matev GmbH
Company stamp – sales partner

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2 About this operating manual
Read this entire manual carefully before operating this machine for the first time.
Keep this manual where it is easily accessible. This will enable you to refer to important infor-
mation and handling instructions as needed.
When the machine is delivered the owner receives instruction regarding operation and
maintenance of the machine from his sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in
full scope in the operation and maintenance of the machine.
Listings with bullet points are marked as follows:
• Text
• Text
• Text. . .
Handling instructions are marked in the sequence in which they should be executed, as fol-
lows:
1. Text
2. Text
3. Text. . .
When directions (left, right, front, rear) are specified in the operating manual, they always re-
fer to the carrier vehicle’s direction of travel.
The front PTO shaft direction of rotation is always specified in the top view from the front.
CW (clockwise), CCW (counter clockwise).
Fig. 1: Definition of orientation and direction of rotation

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3 Technical data
Front power system
Lifting force at the coupling point
1350 kg
Lifting force 600 mm before the coupling point
400 kg
Number of cylinders
1
Coupling support
KAT 0
Ground clearance lowered (see Fig.12)
46.5 mm
Ground clearance raised (see Fig.12)
168 mm
Hydraulic power diagram
Use the following diagram to determine whether your vehicle provides sufficient hydraulic
power.
1. Add up the power specifications of all available options on your machine.
2. Determine the hydraulic specifications of your vehicle.
Notice!
The hydraulic power available to your vehicle is generally much lower than
the engine power.
3. Enter the specifications in the table below:
Example: maximum vehicle hydraulic pressure 150bar. Oil flow rate 40l/min. Result:
maximum hydraulic power of approx. 8.8 kW.

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Fig. 2: Hydraulic power diagram

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4 General safety notices
This chapter summarizes regulations and information that must be observed in connection
with machines.
Depiction of safety information
The safety information in the text is combined with pictograms and signal words which to-
gether indicate the severity of the expected risk
Danger!
Hazardous situations that will result in serious injuries
or death.
Caution!
Hazardous situations that could result in moderate injuries or material dam-
age.
Notice!
Recommendations or information for the operator.
Read this notice. It will facilitate your work.
Intended use
The front power system may be mounted on tractors of type Kioti CS 2520 only. The front
power system is used for accommodating small to medium-sized implements, such as snow
blades, sweepers, etc. and should only be connected and operated with such implements.
Please note that overloading of the front axle must be avoided, also in heavy use (e.g. clear-
ing of snow). The permissible axle load is specified in the appropriate documentation pro-
vided by the tractor manufacturer.
Caution!
The front power system should not be charged with downward pressure via
the tractor's hydraulic system! For implements that contact the ground or roll
on the ground in operation, the tractor hydraulic system must be switched to
the float setting! Strictly comply with the manufacturer's recommendation!
• The implements are designed for municipal tractors or carrier vehicles used for com-
parable work.
• They may be operated only on carrier vehicles with the power range specified in the
technical data.
• Intended use also includes compliance with the operating, service, and maintenance
conditions prescribed by the manufacturer.
• Intended use also comprises the exclusive use of original replacement parts and ad-
ditional equipment or such components and equipment that meet the manufacturer’s
technical requirements.
• Unauthorized modifications to the implements will void any liability on the part of the
manufacturer.

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All other uses are prohibited!
Non-intended use causes:
• Danger of injury to the operator or third parties
• Damage to the carrier vehicle and the implements
• Environmental damage
Instructions for the owner
Approval for road traffic
• This requires valid road traffic licensing
• The type plate and stamped serial number must be legible after mount-
ing the front power system
Vehicle type plate
Stamped serial number on
vehicle frame
Fig. 3: Position of type plate and serial number
Qualifications of assembly and maintenance personnel
Assembly and maintenance of safety-related components may be carried out only by person-
nel with the following qualifications:
• They must have completed specialized training as an agricultural machinery me-
chanic, motor vehicle mechanic, etc.
• Personnel without qualified training must be supervised by someone with qualified
training.
• They must have read and understood this operating manual.
• They must be familiar with the relevant safety regulations (accident prevention).
Qualifications of operating personnel
• They must be fully instructed on how to operate the machine.

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• They must have read and understood this operating manual.
• They must be familiar with the relevant safety regulations (accident prevention).
Accident prevention
The safety regulations and accident prevention regulations are legally regulated in every
country. The shop foreman and/or the assigned industrial safety specialist at the company
performing the work are responsible for compliance with the applicable regulations.
Instruction
When the implement is delivered the owner receives instruction regarding operation and
maintenance.
The owner must take measures to ensure that operating and maintenance personnel are
fully instructed regarding operation and maintenance.
Warning pictograms
Warning pictograms point out dangers that cannot be counteracted by means of safety
measures. Strict observance of the pictograms is necessary to prevent severe injuries or
death.
Danger!
Missing warning notices must be replaced immediately.
Do not operate the machine if warning notices are missing.
You can order warning pictograms with the spare parts numbers specified in
chapter 4.5.
General warning pictograms
This section explains general warning pictograms that are not specific to a particular ma-
chine.
Read the operating manual and observe the safety information.
Shut down the engine before performing maintenance and repairs
Remove the key.

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Injuries from emerging high-pressure fluid.
Comply with the notice in the operating manual.
Machine-specific notice
This section explains machine-specific warning pictograms and notices for operation and
maintenance of the machine.
Caution!
Danger of crushing due to moving parts. Never reach into the crushing hazard zone if
parts are moving or can move.
Tighten all screws after each use
Spare part number: V0 00. …

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Safety devices
Machines are equipped with various safety devices to protect people who work with a ma-
chine or are in the direct vicinity of the machine while working, to avoid premature wear and
also to prevent environmental damage. These safety devices are integral components of the
machine; it is prohibited to manipulate or remove them. Missing or damaged safety devices
must be replaced immediately.
There are two types of safety devices: those that prevent contact with the hazard point, and
those that point out a hazard on the machine.
Hazards can also arise as a result of insufficient maintenance, so that warning notices are
also to be regarded as a type of safety notice.
Before each use of the machine, ensure that all of the safety devices de-
scribed here are complete and fully functional. Do not operate the implement
if any safety devices are missing or damaged.
Safety notices on the machine
Caution: danger of pinch-
ing from moving parts!
Order no.: V0 002 938
Fig. 4: Safety notice: Danger of pinching

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Caution!
Tighten screws
Order no.: V0 002 965
Fig. 5: Position of sticker: Caution: Tighten screws
Other labels
Implement type plate
Order no.: V0 002 970
Fig. 6: Position of implement type plate

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matev logo
Order no.: V0 003 093
Fig. 7: Position of matev logo
5 Equipment
Front PTO shaft
Universal joint shaft guard
Universal joint shaft, protective pot PTO stub, drive shaft, mount
Universal joint shaft guard, mounts

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Suspension system for original Kioti
Hydraulic kit, mount
Exhaust muff for original Kioti mid-mount mower
Muff, muff adapter, hose clamps, suction hose

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6 Operation of the front power system
When working on the machine it must be on a level, solid surface and must be
protected against rolling away.
Before starting up the implement, read the instructions on safety and handling
for operation of the entire implement and connection to the tractor. In addition,
prior to start-up you must ensure that the vehicle meets the requirements
specified in the German Road Traffic Vehicle Licensing Act.
The front power system should only be placed in service if all safety devices are
attached and fully functional. Prior to starting work the operator must familiarize
himself with the device and ensure for himself that the entire device is
operationally reliable.
Moving objects and equipment (ropes, chains, rods, etc.) must be sufficiently se-
cured prior to transport or driving on public roads, in order to eliminate the pos-
sibility of accidents or endangering other people.
All work on the machine may be carried out only if the machine is secured against sudden
startup.
Secure the machine against inadvertent startup by disconnecting it from the
vehicle, or by switching off the vehicle, removing the ignition key and setting
the hand brake.

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Mounting of the hose guide
Now mount the hose guide as shown in the bottom figure. Use one of the M8x25 hexagon
screws and the matching mudguard washer provided.
Hose holder
1 x DIN 933 M8x25
1 x DIN 522-8.4x40x3
Fig. 8: Position of hose guide
Attachment of the front power system
The actual front power system is only suspended in the recess provided on the mounting
bracket with the cross brace of the front power system and bolted to the mounting bracket
with the two bracket bolts (left/right).
Connect the hydraulic lines of the front power system to the hydraulic connections on the
tractor (raise; lower). Fasten the hydraulic hoses using the hose guide on the mounting
bracket.
Recess on mounting bracket
Cross brace
Angle bolts
Fig. 9: Locking mechanism of the front power system

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Use of a front-end loader
Proceed as follows if a front-end loader is used:
1. Disconnect the two hydraulic hoses and remove them from the hose mount.
2. Pull out the two bracket bolts and remove the front part of the basic machine. Cau-
tion: The mounting bracket does not have to be removed.
3. For technical reasons, the front grill of the front-end loader can be used only if no
front power system is installed or intended to be used on the vehicle. Cannot be
used here!
Caution: danger of collision!
When using a front-end loader the front power system must always be re-
moved all the way to the mounting bracket!
Caution! The front grille of the front-end loader is not compatible with the front
power system and therefore cannot be used!
Fig. 10: Front grill / front-end loader
Front grille

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Attachment variants for the coupling support
You can make four different settings on the coupling support (see Fig.10). Position the bolts
in the corresponding holes to achieve the desired setting.
Standard
Couple the triangle in points A and C
Standard with stronger take-up
Couple the triangle in points B and C
Stroke increased by about 45 mm
Couple the triangle in points B and D
Stroke increased by about 45 mm with in-
creased take-up
Couple the triangle in points A and D
Fig. 11: Coupling triangle
Coupling and uncoupling implements
Comply with the axle loads specified by the tractor manufacturer
1. Drive the tractor forward in front of the implement.
2. Lower the front power system hydraulically.
3. Drive slowly toward the implement until the coupling triangle of the tractor
is under the coupling triangle of the implement.
4. Slowly lift the front power system hydraulically until the implement is
slightly lifted.
5. Secure the implement with the appropriate triangle locking mechanism.
The triangle locking mechanism depends on the type of implement.
Carry out all settings on a level, non-inclined surface.
A
C
B
D