matev FPS-FZW-Kioti CS 2520 User manual

Modifications and errors excepted!
Version: 5/10/2021
Reference number: BA-FPS-FZW-32441
matev GmbH
Nürnberger Str. 50
D-90579 Langenzenn
Phone: [phone]
FPS-FZW-Kioti CS 2520
Operating Manual

Page 2
Order no.
Designation
131 9017
Front PTO shaft
131 9018
Universal joint shaft guard
Order numbers

Page 3
Modifications and errors excepted!
Version: 2020-09-29
Table of contents
Table of contents ......................................................................................................................3
1 Introduction ..........................................................................................................................5
2 About this operating manual ................................................................................................6
3 Technical data......................................................................................................................7
Front PTO shaft ..........................................................................................................7
4 General safety notices .........................................................................................................7
Depiction of safety information ...................................................................................7
Intended use...............................................................................................................7
Instructions for the owner ...........................................................................................8
Warning pictograms....................................................................................................9
Safety devices ..........................................................................................................10
5 Equipment..........................................................................................................................12
Front power system ..................................................................................................12
Suspension system for original Kioti.........................................................................12
Exhaust muff for original Kioti mid-mount mower .....................................................12
Universal joint shaft guard ........................................................................................12
Front PTO shaft ........................................................................................................13
6 Operation of the front PTO shaft........................................................................................13
Mounting the front PTO shaft ...................................................................................13
Ground clearance .....................................................................................................15
7 Maintenance ......................................................................................................................15
Safety during maintenance.......................................................................................15
Maintenance .............................................................................................................16
Maintenance .............................................................................................................16
8 Repair ................................................................................................................................17
9 Disposal .............................................................................................................................17
10 Guarantee..........................................................................................................................17
11 List of illustrations ..............................................................................................................17
12 List of tables.......................................................................................................................18

Table of contents
Page 4
13 EC Declaration of Conformity ............................................................................................19

1
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1 Introduction
Welcome to the matev family
and thank you for purchasing a product from matev GmbH; we appreciate your trust. You
have acquired a quality product, if contrary to expectations you should have problems with
the implement, contact your responsible sales partner.
Please read this entire manual carefully before operating the machine for the first time. The
manual describes the handling of the machine in detail and will help you to work safely and
effectively.
We will not acknowledge warranty claims for damage resulting from improper use.
Variants may be described in the manual that do not agree with the scope of delivery of your
implement.
Please enter the data of the rating plate on the implement in the manual. This information will
be helpful for communication in case servicing is necessary.
Products from matev are subject to change in the interest of technical progress. All infor-
mation, illustrations, and technical specifications represent the latest status at the time this
manual was published. The manufacturer reserves the right to make changes at any time in
the interest of technical progress.
Regards
matev GmbH
Company stamp – sales partner

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2 About this operating manual
Read this entire manual carefully before operating this machine for the first time.
Keep this manual where it is easily accessible. This will enable you to refer to important infor-
mation and handling instructions as needed.
When the machine is delivered the owner receives instruction regarding operation and
maintenance of the machine from his sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in
full scope in the operation and maintenance of the machine.
Listings with bullet points are marked as follows:
• Text
• Text
• Text. . .
Handling instructions are marked in the sequence in which they should be executed, as fol-
lows:
1. Text
2. Text
3. Text. . .
When directions (left, right, front, rear) are specified in the operating manual, they always re-
fer to the carrier vehicle’s direction of travel.
The front PTO shaft direction of rotation is always specified in the top view from the front.
CW (clockwise), CCW (counter clockwise).
Fig. 1: Definition of orientation and direction of rotation

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3 Technical data
Front PTO shaft
Drive shaft
1” 15-piece
PTO input
2000 rpm CCW
Ground clearance (see Fig.5)
135 mm - 140 mm
4 General safety notices
This chapter summarizes regulations and information that must be observed in connection
with machines.
Depiction of safety information
The safety information in the text is combined with pictograms and signal words which to-
gether indicate the severity of the expected risk
Danger!
Hazardous situations that will result in serious injuries
or death.
Caution!
Hazardous situations that could result in moderate injuries or material dam-
age.
Notice!
Recommendations or information for the operator.
Read this notice. It will facilitate your work.
Intended use
The front PTO shaft may be mounted on tractors of type Kioti CS 2520 only.
The front PTO shaft extends the mid-mount PTO shaft of the tractor to the front. It is used to
power sweepers, or similar implements that are driven by PTO shafts.
• The implements are designed for municipal tractors or carrier vehicles used for com-
parable work.
• They may be operated only on carrier vehicles with the power range specified in the
technical data.
• Intended use also includes compliance with the operating, service, and maintenance
conditions prescribed by the manufacturer.

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• Intended use also comprises the exclusive use of original replacement parts and ad-
ditional equipment or such components and equipment that meet the manufacturer’s
technical requirements.
• Unauthorized modifications to the implements will void any liability on the part of the
manufacturer.
All other uses are prohibited!
Non-intended use causes:
• Danger of injury to the operator or third parties
• Damage to the carrier vehicle and the implements
• Environmental damage
Instructions for the owner
Qualifications of assembly and maintenance personnel
Assembly and maintenance of safety-related components may be carried out only by person-
nel with the following qualifications:
• They must have completed specialized training as an agricultural machinery me-
chanic, motor vehicle mechanic, etc.
• Personnel without qualified training must be supervised by someone with qualified
training.
• They must have read and understood this operating manual.
• They must be familiar with the relevant safety regulations (accident prevention).
Qualifications of operating personnel
• They must be fully instructed on how to operate the machine.
• They must have read and understood this operating manual.
• They must be familiar with the relevant safety regulations (accident prevention).
Accident prevention
The safety regulations and accident prevention regulations are legally regulated in every
country. The shop foreman and/or the assigned industrial safety specialist at the company
performing the work are responsible for compliance with the applicable regulations.
Instruction
When the implement is delivered the owner receives instruction regarding operation and
maintenance.
The owner must take measures to ensure that operating and maintenance personnel are
fully instructed regarding operation and maintenance.

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Warning pictograms
Warning pictograms point out dangers that cannot be counteracted by means of safety
measures. Strict observance of the pictograms is necessary to prevent severe injuries or
death.
Danger!
Missing warning notices must be replaced immediately.
Do not operate the machine if warning notices are missing.
You can order warning pictograms with the spare parts numbers specified in
chapter 4.5.
General warning pictograms
This section explains general warning pictograms that are not specific to a particular ma-
chine.
Read the operating manual and observe the safety information.
Shut down the engine before performing maintenance and repairs
Remove the key.
Injuries from emerging high-pressure fluid.
Comply with the notice in the operating manual.
Machine-specific notice
This section explains machine-specific warning pictograms and notices for operation and
maintenance of the machine.
Caution!
Increased risk of accident due to rotating PTO shaft.
Do not enter the work area of the PTO shaft when it is rotating.
For your safety, do not wear loose clothing, belts or other loose objects. Switch off the
implement. Wait until all machine parts have stopped moving before converting or
servicing the implement.

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Implement is suitable for a PTO shaft speed of 2000 rpm only!
Mainly mid-mount, front-end or independent engine PTO shafts. Implement
is suitable for counterclockwise PTO shaft rotation only! (CCW) The
specified direction of rotation always refers to the view of the end of the
PTO shaft from the front (Fehler! Verweisquelle konnte nicht gefunden
werden.
Tighten all screws after each use
Spare part number: V0 00. …
Safety devices
Machines are equipped with various safety devices to protect people who work with a ma-
chine or are in the direct vicinity of the machine while working, to avoid premature wear and
also to prevent environmental damage. These safety devices are integral components of the
machine; it is prohibited to manipulate or remove them. Missing or damaged safety devices
must be replaced immediately.
There are two types of safety devices: those that prevent contact with the hazard point, and
those that point out a hazard on the machine.
Hazards can also arise as a result of insufficient maintenance, so that warning notices are
also to be regarded as a type of safety notice.
Before each use of the machine, ensure that all of the safety devices de-
scribed here are complete and fully functional. Do not operate the implement
if any safety devices are missing or damaged.

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Guard on the machine
Universal joint shaft guard
Protective pot for front
PTO shaft
Fig. 2: Safety device for front PTO shaft
PTO shaft speed 2000
rpm / CCW
Order no.: V0 003 109
Caution!
Tighten screws
Order no.: V0 002 965
Warning pictogram “Drive
shaft”
Order no.: V0 002 930
Fig. 3: Safety notices: Drive shaft

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5 Equipment
Front power system
Basic machine, hydraulics, coupling support CAT 0, upper link, lower
link
Suspension system for original Kioti
Hydraulic kit, mount
Exhaust muff for original Kioti mid-mount mower
Muff, muff adapter, hose clamps, suction hose
Universal joint shaft guard
Protective tubes, front and rear mounts, tightening strap

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Front PTO shaft
6 Operation of the front PTO shaft
During operation of the front power system, always observe the following safety information
Mounting the front PTO shaft
Universal joint shaft, drive shaft, protective pot, mount
Comply with the instructions in the operating manual provided by the manufac-
turer of the universal joint shaft
Switch off the tractor, remove the ignition key and set the hand brake before
mounting or dismounting the front PTO shaft.
Do not operate the front PTO shaft unless all safety devices are mounted and
fully functional. Prior to starting work the operator must familiarize himself with
the device and ensure for himself that the entire device is operationally reliable.
Before starting up the implement, read the instructions on safety and handling
for operation of the entire implement and connection to the tractor. In addition,
prior to start-up you must ensure that the vehicle meets the requirements speci-
fied in the German Road Traffic Vehicle Licensing Act.
Mount the universal joint shaft as described in the assembly manual provided.

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To mount the front PTO shaft, pre-assemble the drive shaft with the drive shaft mount and the
protective pot, as well as the rear protective tube mount. (see assembly manual)
1. Insert the universal joint shaft through the protective tube and press the locking pin
(locking ring) on the outer fork. Keep the locking pin depressed. Install the universal
joint shaft with the sliding element in the front.Slide the outer fork onto the profile stub
of the mid-mount PTO shaft of the tractor and release the locking pin (locking ring).
2. Slightly move the universal joint shaft back and forth until the locking pin audibly locks
in place.
3. Repeat steps 1 to 3 to attach the universal joint shaft on the front drive shaft tube.
4. Fix the front protective tube on the front protective tube holder with screws and with
the rubber strap on the rear.
PTO shaft speed 2000
rpm / CCW
Order no.: V0 003 109
Caution!
Tighten screws
Order no.: V0 002 965
Warning pictogram “Drive
shaft”
Order no.: V0 002 930
Figure 4: PTO shaft safety notices

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Ground clearance
Fig. 5: Ground clearance of drive shaft
7 Maintenance
Safety during maintenance
Personal injury and material damage to the tractor and implements can occur.
Before each use of implements, inspect all safety-related components and hy-
draulic connections.
Make sure that the front PTO shaft is not engaged when carrying out mainte-
nance tasks. Switch off the carrier vehicle engine and remove the ignition
key.
Danger of crushing due to moving parts.
Never reach into the crushing hazard zone if parts are moving or can move.
Properly reattach all protective devices that have been dismounted after exe-
cuting the maintenance tasks.

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After the first 20 hours of operation check all screw and bolt connections.
Subject the implement to regular maintenance.
Maintenance
To ensure serviceability and compliance with occupational safety requirements, the following
tasks must be carried out after each use.
• Cleaning the machine.
• Check to ensure that all safety notices and safety devices are complete and function-
ing.
• Inspect hydraulic connections and hoses for leaks.
• Inspect wear parts such as V-belts, brushes, blades, etc. and replace, if necessary, or
have them replaced.
• Check all screw and bolt connections. Tighten any loose screws and secure loose
bolt connections with the securing elements provided. Comply with the screw tighten-
ing torques; see Table 1: Screw tightening torques
Thread size:
Tightening torque:
M6
9.9 Nm
M8
24 Nm
M10
48 Nm
M12
85 Nm
M16
210 Nm
Table 1: Screw tightening torques
Maintenance
Switch off the tractor, remove the ignition key and set the hand brake before
mounting or dismounting the front PTO shaft.
Repairs to components under tension or pressure (springs, accumulators) re-
quire sufficient knowledge and proper tools, and must always be carried out by
specialists.
Replace any worn or no longer functioning protective device!

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8 Repair
If there are faults, problems, or other indications of malfunction,
contact your sales consultant or contact the manufacturer directly:
matev GmbH
Nürnberger Str. 50
90579 Langenzenn
Tel.: [phone]
www.matev.eu
[email protected]
Please note the following information as well:
• All repairs must be carried out by a specialized company.
• Use only original matev replacement parts.
• Modifications to the machine are prohibited.
9 Disposal
The implement must be disposed of in accordance with the applicable regulations of the mu-
nicipality or the country.
Take the parts to the collection points for residual waste, special waste, or recycle them de-
pending on material.
matev GmbH does not provide any disposal services.
10 Guarantee
The general terms and conditions of matev GmbH apply.
11 List of illustrations
Fig. 1: Definition of orientation and direction of rotation.......................................................................... 6
Fig. 2: Safety device for front PTO shaft............................................................................................... 11
Fig. 3: Safety notices: Drive shaft ......................................................................................................... 11
Figure 4: PTO shaft safety notices........................................................................................................ 14
When servicing the universal joint shaft, observe the instructions in the original
manual supplied by the manufacturer of the universal joint shaft.

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Fig. 5: Ground clearance of drive shaft................................................................................................. 15
12 List of tables
Table 1: Screw tightening torques ........................................................................................................ 16

13
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13 EC Declaration of Conformity
EC Declaration of Conformity for a machine to confirm compliance with Machinery Di-
rective 2006/42/EC and the statutory regulations issued for its implementation.
The manufacturer
matev GmbH
Nürnberger Str. 50
90579 Langenzenn
declares that the machine FPS-FZW-Kioti CS 2520
complies with the provisions of Directive 2006/42/EC and with the national statutory
regulations for its implementation.
The signer is authorized to compile the technical documents.
The address is the address of the manufacturer.
Date / signature March 2021
Name of signer Michael Volz
Signer informationManaging Director