matev FPS JD-2036R User manual

Operating Manual
FPS JD-2036R

Carefully read chapter 3 all the way through before unpacking the
implement.
Prior to using the implement for the first time read this operating manual
carefully and conscientiously all the way through.
Keep this manual where it is easily accessible. This will enable you to refer
to important information and handling instructions as needed.
The operating manual is part of the implement. The operating manual must
always be provided with new and used machines.
matev GmbH
Nürnberger Str. 50
90579 Langenzenn, Germany
T [phone]
F [phone]
[e-mail]
www.matev.eu

Introduction
Page 2 of 37
Introduction
Dear customer!
Thank you for purchasing a product of matev GmbH, we appreciate your trust. You have acquired a quality
product, if contrary to expectations you should have problems with the implement, contact your responsible
sales partner.
Prior to first use please read this operating manual carefully and conscientiously allthe waythrough. The
manual describes the handling of the implement in detail and will support you in working safely and
effectively. By complying with the maintenance tasks you will retain the valueand operational capability of
the implement.
For damage that occurs due to operating errors or improper use, we will not accept any guarantee claims.
Variants maybe described in the manual that do not agree with the scope of delivery of your implement.
Please enter the data of the rating plate on the implement in the manual. This information will be helpful in
communication if there is a service case.
The implement is subject to change in the interest of technical progress. All information,
illustrations, and technical specifications represent the latest status at the time this manual was
published. The manufacturer reserves the right to make changes at any time in the interest of
technical progress.
Regards
matev GmbH
Company stamp –sales partner

Table of contents
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Table of contents
1.............About this operating manual............................................................................................... 4
2.............Safety..................................................................................................................................... 5
2.1..........Intended use........................................................................................................................... 5
2.2..........Instructions for the owner........................................................................................................ 5
2.2.1......Qualifications of personnel 5
2.2.2......Instruction 5
2.2.3......Accident prevention 6
2.3..........General safety notices............................................................................................................ 6
2.4..........Warnings on the machine....................................................................................................... 6
3.............Delivery and transport.......................................................................................................... 8
3.1..........Delivery on a pallet................................................................................................................. 8
3.1.1......Lift the implement off of the pallet 8
3.1.2......Long-distance transport 8
3.2..........Transport over short distances............................................................................................... 8
4.............Installation............................................................................................................................. 9
4.1..........Mounting the basic implement................................................................................................ 9
4.1.1......Mounting the structural steelwork 9
4.1.2......Installation of the hydraulic system 11
4.2..........Mounting of the extension kit cat. 0...................................................................................... 14
4.2.1......Mounting of the top link cat. 0 14
4.2.2......Installation of lower link and coupling support cat. 0 16
4.3..........Mounting of the extension kit cat. 1 with quick catch hook................................................... 16
4.4..........Mounting the Scanframeextension kit................................................................................. 18
4.5..........Mounting the hydraulic extension kit..................................................................................... 19
4.6..........Installation –pressureless return.......................................................................................... 21
4.7..........Hydraulic extension kit.......................................................................................................... 22
4.8..........Installation of thefront PTO shaft......................................................................................... 23
4.9..........Mounting the pressure accumulator..................................................................................... 25
4.10.......Installation of the hydraulic arrest kit for control lever........................................................... 26
4.11.......Installation of the hose clamp............................................................................................... 26
5.............Operation............................................................................................................................. 27
5.1..........Intended use......................................................................................................................... 27
5.2..........Coupling support................................................................................................................... 27
5.3..........Coupling and uncoupling implements.................................................................................. 28
5.4..........Lowering safeguard for the front power system................................................................... 28
5.5..........Front power system in conjunction with frontloader............................................................. 29
5.5.1......Front power system with extension kit cat. 0 29
5.5.2......Front power system with extension kit cat. 1 32
5.5.3......Front power system with extension kit Scanframe 32
6.............Maintenance........................................................................................................................ 33
6.1..........General information.............................................................................................................. 33
6.2..........Service.................................................................................................................................. 33
6.3..........Repair ................................................................................................................................... 33
7.............Disposal............................................................................................................................... 34
8.............Guarantee............................................................................................................................ 34
9.............Technical data..................................................................................................................... 34
10...........List of illustrations.............................................................................................................. 35
11...........EG –Declaration of Conformity........................................................................................ 36

About this operating manual
Page 4 of 37
1 About this operating manual
Prior to first use read this operating manual carefully and conscientiously all the way
through.
Keep this operating manual where it is easily accessible. This will enable you to refer to
important information and handling instructions as needed.
At transfer of the machine the owner of the machine receives instruction in the operation
and maintenance of the machine from the owner's sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in
full scope in the operation and maintenance of the machine.
Listings with bullet points are marked as follows:
Text
Text
Text . . .
Handling instructions are marked in the sequence in which theyshould be executed, as
follows:
1. Text
2. Text
3. Text . . .

Safety
Page 5 of 37
2 Safety
Guidelines and instructions with which you must comply, are summarized in this section.
2.1 Intended use
The implement must only be used in accordance with its specifications. Please read
chapter 5.1 Intended use all the way through. All other uses are excluded.
Non-intended use causes:
Health hazards for the operator or for third parties
Implement damage
Environmental damage
2.2 Instructions for the owner

Attention!
The front power system should not be charged with downward pressure via
the tractor's hydraulic system! For implements that contact the ground or
roll on the ground in operation, the tractor hydraulic system must be
switched to the float setting! Strictly comply with the manufacturer's
recommendation!

Danger!
The front power system is not suitable for lifting people or for use as a work
platform!

Danger!
Always ensure that no one is in the danger zone before and when using the front
power system or the front PTO shaft.
2.2.1 Qualifications of personnel
This machine must only be operated by persons who are qualified, as follows:
They must be at least 18 years old.
They have received instruction on the machine.
They must have read and understood this operating manual.
They have been instructed concerning the relevant safety regulations (accident
prevention).
The relevant accident prevention regulations and the other generally acknowledged
occupational health and safety and road traffic regulations must be complied with at all
times.
2.2.2 Instruction
At transfer of the machine the owner of the machine receives instruction in the operation
and maintenance of the machine from the owner's sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in
full scope in the operation and maintenance of the machine.

Safety
Page 6 of 37
2.2.3 Accident prevention
The safetyregulations and accident prevention regulations are legally regulated in every
country. The owner of the machine is responsible for compliance with the valid regulations.
2.3 General safety notices
Inthis section general safetynotices/instructions are explained that are used in the
subsequent sections.
Comply with these safetyinstructions to ensure safe operation and to save work time and
costs.

Danger!
Severe injury to the operator or third parties occurs.
Comply with the safety notice.

Attention!
Minor injury to the operator or third parties can occur. The tractor, the
implement, or the environment can be damaged.
Comply with the safety notice.

Note!
Important, helpful tips or information for the operator.
Read this note. It facilitates your work.

Attention!
Injuries can occur.
Wear protective work clothing.
2.4 Warnings on the machine
Warnings and their general meaning are specified below that are also affixed as stickers on
the implements.

Attention!
Danger of injury due to moving parts.
Remove the ignition key before performing tasks on the implement.

Danger of injury due to rotating parts.
Maintain a safe distance from the area of drive shafts.
Switch off the implement.Wait until all machine parts have come to a standstill
before performing tasks on the implement.

Attention!
Injuries can occur due to improper operation. The implement can be damaged.
Read the operating manual all the way through.
Comply with the safety instructions.

Safety
Page 7 of 37

Attention!
Injuries due to fluid escaping under high pressure.
Comply with the notice in the operating manual.

Attention!
Danger of crushing due to moving parts.
Never reach into the crushing hazard zone if parts are moving or can move.
Comply with the notice in the operating manual.

Attention!
Danger of injury due to the hydraulic system.
Do not enter the danger zone unless the lift cylinder safeguard is in place.

Delivery and transport
Page 8 of 37
3 Delivery and transport
Our implements are delivered in suitable packaging. Please complywith the valid
occupational health and safetyregulations when unpacking and use suitable hoists if
necessary.
3.1 Delivery on a pallet
3.1.1 Lift the implement off of the pallet
1. Remove the protective packaging and the transport safeguard.
2. Lift the implement off of the pallet with a suitable device (crane or forklift) and set
it down.
3.1.2 Long-distance transport
If you want to transport the implement over longer distances (e.g. shipping via freight
forwarder), you must lash the implement onto a pallet, as it was at delivery.
3.2 Transport over short distances
Suitabletransport equipment or hoists must be used for transport. (Crane, forklift, lift truck)

Installation
Page 9 of 37
4 Installation

Danger!
Severe injury to the operator or third parties occurs.
Switch off the tractor and remove the ignition key before mounting or
dismounting the implements.
4.1 Mounting the basic implement
4.1.1 Mounting the structural steelwork
The basic implement is delivered in component parts. There are extension kits for cat.0, cat. 1
and Scanframe. The extension kits must be ordered separately.
1. Side plate left
2. Side plate right
3. Lifting arm
4. Connecting piece
5. Hitch
1. First, screw the side plates onto the tractor frame. Use only the five rear screws
M8x45. With the front screws, the extension kit cat. 0, the original JD mower hook-in
mechanism and the JD front protective grille are mounted, which would interfere with
further mounting.
Fig. 2: Mounting of the side plate
1
2
3
4
5
Fig. 1: Front power system –basic implement

Installation
Page 10 of 37
2. Mount the connecting piece. Two shims are provided. Use these to compensate
tolerances.
Fig. 3: Mounting the connecting piece
3. Mount the lifting arm
Fig. 4: Mounting of the lifting arm
4. Mount the hitch.
The options, hydraulic extension kit and extension kit cat. 1 are mounted together
with the hitch. Before mounting the hitch, please read chapter: 4.3 and 4.5.
Fig. 5: Hitch, mounted with top link cat. 0 and hydraulic extension kit

Installation
Page 11 of 37
4.1.2 Installation of the hydraulic system
1. Screw the straight screw fitting G1/4"-8L into the cylinder connections.
2. Mount the cylinders on the front power system. For the bolts with heads, ensure that
the bolts are inserted from the inside and that the spring cotter pin is outside.
Fig. 6: Hook-in cylinders
3. Mount the holder for the hydraulic hoses on the right side of the tractor frame in the
direction of travel.
Fig. 7: Hydraulic holder on left side of the tractor frame in the direction of travel
4. Screw the bulkhead fitting with straight connection and the straight screw connection
¼"-8L into the throttle.
5. Connect the throttle to the ball valve with an adjustable 8L elbow union.
6. Mount the pre-assembled components on the tractor.
7. Mount the second bulkhead fitting as shown.
8. Mount the two L-threaded fittings on the bulkhead fittings.
Bulkhead fitting
L- threaded fitting
adjustable elbows

Installation
Page 12 of 37
9. Connect the hydraulic cylinder to the pre-assembled hydraulic system with the hoses
2SC06-320-DKOL-DKOL45, as shown.
Fig. 8: Hydraulic cylinder right
10. Mount the two adjustable elbows on L-threaded fittings (see Fig. 7)
11. Mount the 2SC06-900-DKOL-DKOL45 hoses on the left hydraulic cylinder as shown
in the Fig. below. In the Fig. the "pressure accumulator" option is mounted (L-
threaded fitting on the upper cylinder connection)
Fig. 9: Cylinder left
12. Place the hoses under the tractor and connect the hoses with the pre-assembled
hydraulic system. Strictly ensure that the cylinders are properly connected, otherwise
they will move counter to each other and damage the front power system.
Fig. 10: Hose system left to right lift cylinder
Pressure accumulator
connection

Installation
Page 13 of 37
13. Secure the hoses with cable ties.
14. Mount the coupling holding on the tractor
Fig. 11: Coupling holder
15. Mount the 2SN6-550-DKOL-DKOL90 hose on the 90° side of the plug couplings with
the straight G1/4“-8L screw fitting and insert the couplings on the tractor.
Fig. 12: Mounting the couplings of the front power system
16. Connect the two hoses to the pre-assembled hydraulic system
Fig. 13: Hydraulic hoses from the control device

Installation
Page 14 of 37
17. If you then want to mount the extension kit cat. 1, fasten the front power system with
the front three M12x50 screws.
18. If you are mounting the JD front protective grille in conjunction with the extension kit
cat. 1 you need the provided spacer washer and the M12x60-10.9 screw
Fig. 14: Mounting the front protective grille with extension kit cat. 1
19. Check the function and conclude the installation of the basic implement.
4.2 Mounting of the extension kit cat. 0
4.2.1 Mounting of the top link cat. 0
Fig. 15: Top link cat. 0
1. Top link
2. Lubricating adapter with lubricating nipple
3. Side plate is required if a JD front protective grille is not installed.
4. Lubricating adapter, inner, with O-ring 12x2
5. Safety bolt with splint
Spacer washer
Screw M12x60-10.9

Installation
Page 15 of 37
1. Mount the side plates (3), or the John Deere front protective grille with three DIN
6921-M12x50 screws, DIN 125-13 washers, and three DIN 985-M12 self-securing
nuts. The screws are in the package of the basic implement (-> Fig. 1)
Fig. 16: Installing the side plate
2. Place the lubricating adapters with O-ring (4) in the bores of the top link. Pay
attention to the position of the lubricating bore (-> Fig. 17). The O-ring is between the
lubricating adapters and the tractor frame.
Fig. 17: Mounting the top link
3. Fasten the top link with two DIN 6921-M12x60-10.9, screws, DIN 125-13 washers,
and DIN 985-M12 self-locking nuts.
Tighten the screw with a torque of 140 Nm.
4. Mount the safety bolt with cotter pin (5) as shown in Fig. 18.
Fig. 18: Top link cat. 0 installed
5. Check all screw connections and conclude the installation.
Lubricating bore vertical

Installation
Page 16 of 37
4.2.2 Installation of lower link and coupling supportcat. 0
1. Plug the lower link into lifting arm and secure the lower link with the bolts.
2. Mount the coupling support on the lower link and the top link. For attachment select
variant A or B. Variant A is shown in Fig 19Fehler! Verweisquelle konnte nicht
gefunden werden..
Fig. 19: Lower link and coupling triangle cat. 0
4.3 Mounting of the extension kit cat. 1 with quick catch hook
1. Mount the top link holder together with the hitch. If you have ordered the hydraulic
extension kit option, the coupling holder is bolted onto the top link holder.
Use the DIN 931-M12x50 and DIN 7991-M12x50 screws, the DIN 985-M12 nuts,
and the DIN 125-13 washers.
Fig. 20: Mounting the top link holder cat. 1
A
A
B
B
Top link holder
Hitch
Coupling holder

Installation
Page 17 of 37
2. Mounting the lower link cat. 1
Fig. 21: Lower link cat. 1
3. If you are attaching an implement or our quick-coupling triangle, always ensure that
the top link is hooked in at the correct position, otherwise the tractor can be
damaged. Strictly ensure that a collision cannot occur in the top-most position of the
front power system.
Fig. 22: Position of the top link cat. 1

Installation
Page 18 of 37
4.4 Mounting the Scanframe extension kit
1. Mount the top link and the lower link, as described in chapters 4.2.1 and 4.2.2.
2. Adjust the top link to approx. 260 mm.
Fig. 23: Top link adjustment gauge for Scanframe
3. Mount the coupling support as shown in the Fig. below.

Attention!
If the coupling support is mounted incorrectly there is danger that the top
link will damage the tractor.
When adjusting the coupling support to your implement pay attention to the
illustrations shown below.

Installation
Page 19 of 37
Fig. 24: Scanframe coupling support
4.5 Mounting the hydraulic extension kit
You can order the hydraulic extension kit with size 3 couplings or with size 2 drip-free
couplings.
1. Mount the holder for the hydraulic extension kit together with the hitch. If you have
ordered the extension kit cat. 1, then the holder is mounted on the top link holder.
Only peg here

Installation
Page 20 of 37
Fig. 25: Mounting the hydraulic extension kit
2. Mount the size 1 couplings on the 90° elbow of the hydraulic hose.
Fig. 26: Mounting the size 1 coupling
3. Insert the couplings on the tractor hydraulic system and place the hoses on the
tractor frame for the front power system, as shown in the Fig. below. On the photo in
addition a pressureless return is installed.
Hitch
Top link holder cat. 1
Coupling holder
Coupling BG1
GE threaded union
¼“-10L