Maxon DMD-22 Operating instructions

M-16-40
AUGUST 2018
© MAXON Lift Corp. 2018


LIFT CORP.
11921 Slauson Ave.
Santa Fe Springs, CA. 90670
CUSTOMER SERVICE:
TELEPHONE (562) 464-0099 TOLL FREE (800) 227-4116
FAX: (888) 771-7713
WARRANTY/ RMA POLICY & PROCEDURE
NOTE: For latest version of all Manuals (and replacements), download the
Manuals from Maxon’s website at www.maxonlift.com.
LIFTGATE WARRANTY
Type of Warranty: Full Parts and Labor
Term of Warranty: Standard Liftgates - 2 years from ship date or 6,000 cycles
Premium Liftgates - 2 years from ship date or 10,000 cycles
This warranty shall not apply unless the product is installed, operated and maintained in accordance with MAXON Lift’s specifications as set forth in
MAXON Lift’s Installation, Operation and Maintenance manuals. This warranty does not cover normal wear, maintenance or adjustments, damage or
malfunction caused by improper handling, installation, abuse, misuse, negligence, or carelessness of operation. In addition, this warranty does not
cover equipment that has had unauthorized modifications or alterations made to the product.
MAXON agrees to replace any components which are found to be defective during the first 2 years of service, and will reimburse for labor based on
MAXON’s Liftgate Warranty Flat Rate Schedule. (Copy of the Flat Rate is available at www.maxonlift.com.)
All warranty repairs must be performed by an authorized MAXON warranty facility. For any repairs that may exceed $500, including parts and labor,
MAXON’s Technical Service Department must be notified and an “Authorization Number” obtained.
All claims for warranty must be received within 30 Days of the repair date, and include the following information:
1. Liftgate Model Number and Serial Number
2. The End User must be referenced on the claim
3. Detailed Description of Problem
4. Corrective Action Taken, and Date of Repair
5. Parts used for Repair, Including MAXON Part Number(s)
6. MAXON R.M.A. # and/or Authorization # if applicable (see below)
7. Person contacted at MAXON if applicable
8. Claim must show detailed information i.e. Labor rate and hours of work performed
Warranty claims can also be placed online at www.maxonlift.com. Online claims will be given priority processing.
All claims for warranty will be denied if paperwork has not been received or claim submitted via Maxon website for processing by MAXON’s Warranty
Department within 30 days of repair date.
All components may be subject to return for inspection, prior to the claim being processed. MAXON products may not be returned without prior written
approval from MAXON’s Technical Service Department. Returns must be accompanied by a copy of the original invoice or reference with original
invoice number and are subject to a credit deduction to cover handling charges and any necessary reconditioning costs. Unauthorized returns will be
refused and will become the responsibility of the returnee.
Any goods being returned to MAXON Lift must be pre-approved for return, and have the R.M.A. number written on the outside of the package in plain
view, and returned freight prepaid. All returns are subject to a 15% handling charge if not accompanied by a detailed packing list. Returned parts
are subject to no credit and returned back to the customer. Defective parts requested for return must be returned within 30 days of the claim date for
consideration to:
MAXON Lift Corp.
10321 Greenleaf Ave., Santa Fe Springs, CA 90670
Attn: RMA#__
MAXON’s warranty policy does not include the reimbursement for travel time, towing, vehicle rental, service calls, oil, batteries or loss of income due to
downtime. Fabrication or use of non Maxon parts, which are available from MAXON, are also not covered.
MAXON’s Flat Rate Labor Schedule takes into consideration the time required for diagnosis of a problem.
All Liftgates returned are subject to inspection and a 15% restocking fee. Any returned Liftgates or components that have been installed or not returned
in new condition will be subject to an additional reworking charge, which will be based upon the labor and material cost required to return the Liftgate or
component to new condition.
PURCHASE PART WARRANTY
Term of Warranty: 1 Year from Date of Purchase.
Type of Warranty: Part replacement only. MAXON will guarantee all returned genuine MAXON replacement parts upon receipt and inspection of parts
and original invoice.
All warranty replacements parts will be sent out via ground freight. If a rush shipment is requested, all freight charges will be billed to the requesting
party.

TABLE OF CONTENTS
WARNINGS........................................................................................................................... 6
SAFETY INSTRUCTIONS .................................................................................................... 7
LIFTGATE TERMINOLOGY .................................................................................................. 8
PERIODIC MAINTENANCE.................................................................................................. 9
PERIODIC MAINTENANCE CHECKS.................................................................................. 9
PREVENTATIVE MAINTENANCE (PM) CHECKLIST......................................................... 10
CHECKING HYDRAULIC FLUID .........................................................................................11
CHANGING HYDRAULIC FLUID........................................................................................ 13
PRESSURIZING HYDRAULIC SYSTEM............................................................................ 15
TORSION BAR REPLACEMENT & ADJUSTMENT............................................................ 16
DECALS .............................................................................................................................. 26
SYSTEM DIAGRAMS ......................................................................................................... 28
PUMP MOTOR & VALVE OPERATION (MANUAL CLOSE)............................................... 28
PUMP MOTOR & VALVE OPERATION (EQUIPPED WITH HYDRAULIC CLOSER)......... 29
HYDRAULIC SCHEMATIC (MANUAL CLOSE) .................................................................. 30
HYDRAULIC SCHEMATIC (EQUIPPED WITH HYDRAULIC CLOSER) ............................ 31
ELECTRICAL SCHEMATIC (MANUAL CLOSE) ................................................................ 32
ELECTRICAL SCHEMATIC (EQUIPPED WITH HYDRAULIC CLOSER)........................... 33
ELECTRICAL SCHEMATIC - JUMPER HARNESS ASSEMBLY ........................................ 34
ELECTRICAL SCHEMATIC - HOUSING COVER ASSEMBLY (WITHOUT LIGHTS)......... 35
ELECTRICAL SCHEMATIC - HOUSING COVER ASSEMBLY (WITH FOUR LIGHTS) .... 36
ELECTRICAL SCHEMATIC - HOUSING COVER ASSEMBLY, FOREIGN VEHICLE
(WITH 6 LIGHTS )...............................................................................................................37
DMD ELECTRICAL VALUES .............................................................................................. 38
RECOMMENDED BOLT TORQUES .................................................................................. 39

THIS PAGE INTENTIONALLY LEFT BLANK

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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•Do not stand, or allow obstructions, under the platform when lowering the Liftgate. Be sure your
feet are clear of the Liftgate.
• Keep fingers, hands, arms, legs, and feet clear of moving Liftgate parts (and platform
edges) when operating the Liftgate.
•Disconnect Liftgate power cable from battery before repairing or servicing Liftgate.
Comply with the following WARNINGS and SAFETY INSTRUCTIONS while maintaining
Liftgates. See Operation Manual for operating safety requirements.
•If it is necessary to stand on the platform while maintaining the Liftgate, keep your feet and any
objects clear of the inboard edge of the platform. Your feet or objects on the platform can become
trapped between the platform and the Liftgate housing cover.
WARNING
!
• Correctly stow platform when not in use. Extended platforms could create a hazard for
people and vehicles passing by.
•Recommended practices for welding on steel parts are contained in the current AWS (American
Welding Society) D1.1 Structural Welding Code - Steel. Damage to Liftgate and/or vehicle, and
personal injury could result from welds that are done incorrectly.
•Recommended practices for welding on aluminum parts are contained in the current AWS
(American Welding Society) D1.2 Structural Welding Code - Aluminum. Damage to Liftgate
and/or vehicle, and personal injury could result from welds that are done incorrectly.
WARNINGS

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
7
•If an emergency situation arises (vehicle or Liftgate) while operating the Liftgate, release the con-
trol switch to stop the Liftgate.
•A correctly installed Liftgate operates smoothly and reasonably quiet. The only noticeable noise
during operation comes from the power unit while the platform is raised. Listen for scraping, grat-
ing and binding noises and correct the problem before continuing to operate Liftgate.
•Use only Maxon Authorized Parts for replacement parts. Provide Liftgate model and serial num-
ber information with your parts order. Order replacement parts from:
MAXON LIFT CORP. Customer Service
11921 Slauson Ave., Santa Fe Springs, CA 90670
Online: www.maxonlift.com
Express Parts Ordering: Phone (800) 227-4116 ext. 4345
Email: Ask your Customer Service representative
SAFETY INSTRUCTIONS
•Keep decals clean and legible. If decals are illegible or missing, replace them. Free replacement
decals are available from Maxon Customer Service.
•Consider the safety and location of bystanders and location of nearby objects when operating the
Liftgate. Stand to one side of the platform while operating the Liftgate.
•Wear appropriate safety equipment such as protective eyeglasses, faceshield and clothing while
performing maintenance on the Liftgate and handling the battery. Debris from drilling and contact
with battery acid may injure unprotected eyes and skin.
•Do not allow untrained persons to operate the Liftgate.
•Be careful working by an automotive type battery. Make sure the work area is well ventilated and
there are no flames or sparks near the battery. Never lay objects on the battery that can short the
terminals together. If battery acid gets in your eyes, immediately seek first aid. If acid gets on your
skin, immediately wash it off with soap and water.
•Read and understand the instructions in this Maintenance Manual before performing mainte-
nance on the Liftgate.
•Before operating the Liftgate, read and understand the operating instructions in Operation
Manual.
•Comply with all WARNING and instruction decals attached to the Liftgate.
SAFETY INSTRUCTIONS

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
8
LIFTGATE TERMINOLOGY
RUNNER
PLATFORM
COLUMN
HOUSING
COVER
PLATFORM
LATCH
POWER UNIT
(BEHIND COVER)
UP/DOWN
CONTROL SWITCH
(OUTBOARD)
UP/DOWN
CONTROL SWITCH
(INBOARD)
TRANSIT
HOOK
MAIN FRAME
FOLD/UNFOLD SWITCH
(IF EQUIPPED WITH
HYDRAULIC CLOSER)

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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NOTE: Photocopy the PM CHECKLIST on the next page to help keep track of periodic
maintenance on the Liftgate. Keep completed form with maintenance records.
Visually check the entire Liftgate for excessively worn parts and broken welds, especially
the hinge pins. See Parts Manual for replacement parts. Also, do the Semi-annual and
Quarterly Maintenance checks.
Annually
Quarterly
Semi-annually
Visually check the platform hinge pins for excessive wear and broken welds. See Parts
Manual for replacement parts. Also, do the Quarterly Maintenance checks.
PERIODIC MAINTENANCE CHECKS
Never operate the Liftgate with parts loose or missing.
WARNING
!
Check the hydraulic fluid level in the pump reservoir. Refer to the CHECKING HYDRAULIC
FLUID procedure in the PERIODIC MAINTENANCE section.
Check for loose or missing nuts, bolts, covers, roll pins, screws and pins.
Check that all WARNING and instruction decals are in place and legible.
Check electrical wiring for chaffing and make sure wiring connections are tight and free
of corrosion.
Check lines and fittings for chaffing and fluid leaks. Replace if necessary.
Keep track of the grade of hydraulic fluid in the pump reservoir. Never mix two different
grades of fluid.
If hydraulic fluid appears contaminated, refer to the CHANGING HYDRAULIC FLUID
procedure on following page.
Check for rust and oily surfaces on Liftgate. If there is rust or oil on the Liftgate, clean it
off. Touch up the paint where bare metal is showing.
Damaged cylinder seals and contaminated hydraulic fluid can result from paint-
ing the polished portion of the cylinder rod. To prevent damage, protect the
exposed polished portion of the cylinder rod while painting.
CAUTION
PERIODIC MAINTENANCE
Check that platform latch and transit hook mechanisms work correctly and no parts are
missing.

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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TABLE 10-1
PM Interval: 3 Months Date: / /
Equipment: W/O # Location:
Mechanic: Serial # Model #
Check Appropriate Box. “”
MAXON 1st, 2nd and 3rd Quarter Liftgate Preventative Maintenance (PM) Procedures
Satisfactory Repair Required Corrected 1
Verify if the Quarterly or Annual PM is due by checking the PM sticker on
the curbside Liftgate column.
Satisfactory Repair Required Corrected 2 Check for oil leaks at: cylinders, valves, and fittings.
Satisfactory Repair Required Corrected 3 Check for damage: platform, column, runners and hydraulic tubes.
Satisfactory Repair Required Corrected 4 Check for loose or missing nuts, bolts, covers, roll pins, screws and pins.
Satisfactory Repair Required Corrected 5
Check for cracked welds at: columns, runners, platform, main housing
and vehicle door frame.
Satisfactory Repair Required Corrected 6
Check platform lowering speed: Range is 16 - 30 seconds. Check
cylinder lock valves for proper operation.
Satisfactory Repair Required Corrected 7 Check platform pins and couplers.
Satisfactory Repair Required Corrected 8 Check platform raising speed: Range is 12-13 seconds.
Satisfactory Repair Required Corrected 9
Check that platform unlatches, unfolds & folds smoothly & latches
securely.
Satisfactory Repair Required Corrected 10
Check switches and wiring connections on Liftgate as well as pump
inside main housing. Also check ground straps.
Satisfactory Repair Required Corrected 11
Check the gear pump for unusual noise, i.e. squealing or extreme RPM
output.
Satisfactory Repair Required Corrected 12
Checking Oil Level: gravity down with the platform unfolded and on the
ground. Oil level should be as shown in Installation Manual, “CHECKING
HYDRAULIC FLUID”. Check for contamination, change if needed.
Satisfactory Repair Required Corrected 13 Check batteries: load test, corrosion, cables, hold downs and water level.
Satisfactory Repair Required Corrected 14 Check all charging and ground cable connections.
Satisfactory Repair Required Corrected 15
Complete a new PM sticker and install it on the curbside column of the
Liftgate. The next PM date is 3 months from the completed PM date.
Indicate on the PM sticker if 1st, 2nd, 3rd or 4th PM.
Satisfactory Repair Required Corrected 16
Check that platform latch and transit hook mechanisms work correctly
and no parts are missing.
MAXON 4th Quarter Liftgate Preventative Maintenance (PM). Note: Includes steps 1-16
Satisfactory Repair Required Corrected 17 Change hydraulic fluid.
Satisfactory Repair Required Corrected 18 Inspect wear on slide pads.
For more detailed information, please refer to the product maintenance manuals. Use only genuine Maxon replacement
parts for all repairs.
PREVENTATIVE MAINTENANCE (PM) CHECKLIST
PERIODIC MAINTENANCE

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
11
3-1/4” MIN
PERIODIC MAINTENANCE
CHECKING HYDRAULIC FLUID
4. If needed, add fluid to the reservoir as
follows. Remove filler cap (FIG. 11-2).
Fill the reservoir with hydraulic fluid to
level shown in FIG. 11-2. Reinstall filler
cap.
3. Check the hydraulic fluid level in
reservoir as follows. With platform
on the ground, level should be as
shown in FIG. 11-2.
5. Bolt on the main housing cover
as shown in FIG. 11-1. Torque
the 5/16”-18 cover bolts from 10
to 14 lb-ft.
CAUTION
Main housing cover must be
correctly secured to prevent it
from becoming a hazard.
NOTE: If the hydraulic fluid in the reservoir is contaminated, do the CHANGING
HYDRAULIC FLUID procedure in this section.
CAUTION
Keep dirt, water and other contaminants from entering the hydraulic system.
Before opening the hydraulic fluid reservoir filler cap, drain plug and hydraulic
lines, clean up contaminants that can get in the openings. Also, protect the
openings from accidental contamination.
Never mix synthetic fluids with conventional hydraulic fluids. Hydraulic system
must be purged if the fluids are mixed.
NOTE: Liftgate is shipped with Exxon Univis HVI-13 hydraulic fluid in the hydraulic
cylinders. Exxon Univis HVI-13 hydraulic fluid is recommended for operating
temperatures of -40 to +120° F. Refer to decal in pump box. Under certain
conditions, other brands and grades of oil may be used as substitutes for the
recommended oil. Refer to TABLES 12-1 & 12-2.
UNBOLTING/ BOLTING COVER
(PLATFORM ON THE GROUND)
FIG. 11-1
2. Unbolt main housing cover
as shown in FIG. 11-1.
Remove cover.
1. Open and lower platform to the
ground (FIG. 11-1). Refer to
Operation Manual for detailed
operating instructions.
BOLT,
LOCK WASHER &
FLAT WASHER
(3 PLACES)
COVER
POWER UNIT FLUID LEVEL
(MANUAL CLOSE POWER UNIT SHOWN)
FIG. 11-2
3-3/4” MAX
POWER UNIT
(REF)
FILLER CAP
RESERVOIR

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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TABLE 12-1
ISO 32 HYDRAULIC OIL
RECOMMENDED
BRANDS PART NUMBER
CHEVRON HIPERSYN 32
KENDALL GOLDEN MV
SHELL TELLUS S2 VX 32
EXXONMOBIL UNIVIS N-32, DTE-24
ISO 15 OR MIL-H-5606 HYDRAULIC OIL
RECOMMENDED
BRANDS PART NUMBER
CHEVRON FLUID A, AW-MV-15
KENDALL GLACIAL BLU
SHELL TELLUS S2 VX 15
EXXONMOBIL UNIVIS HVI-13
ROSEMEAD THS FLUID 17111
TABLE 12-2

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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CHANGING HYDRAULIC FLUID
UNBOLTING COVER
(PLATFORM ON THE GROUND)
FIG. 13-1
2. Unbolt main housing cover
as shown in FIG. 13-1.
Remove cover.
1. Open and lower platform to the
ground (FIG. 13-1). Refer to
Operation Manual for detailed
operating instructions.
PERIODIC MAINTENANCE
3. Remove drain plug (FIG. 13-2).
Then, drain hydraulic fluid from
reservoir.
CAUTION
Keep dirt, water and other contaminants from entering the hydraulic system.
Before opening the hydraulic fluid reservoir filler cap, drain plug and hydraulic
lines, clean up contaminants that can get in the openings. Also, protect the
openings from accidental contamination.
Never mix synthetic fluids with conventional hydraulic fluids. Hydraulic system
must be purged if the fluids are mixed.
NOTE: Liftgate is shipped with Exxon Univis HVI-13 hydraulic fluid in the hydraulic
cylinders. Exxon Univis HVI-13 hydraulic fluid is recommended for operating
temperatures of -40 to +120° F. Refer to decal in pump box. Under certain
conditions, other brands and grades of oil may be used as substitutes for the
recommended oil. Refer to TABLES 12-1 & 12-2.
DRAIN PLUG
4. Reinstall drain plug (FIG. 13-2).
Then, add new Univis HVI-13
hydraulic fluid to level shown in
FIG. 13-2.
5. Remove filler cap (FIG. 13-2).
Then, add new Univis HVI-13
hydraulic fluid to level shown in
FIG. 13-2. Reinstall filler cap.
BOLT,
LOCK WASHER &
FLAT WASHER
(3 PLACES)
COVER
POWER UNIT FLUID LEVEL
(MANUAL CLOSE POWER UNIT SHOWN)
FIG. 13-2
3-3/4” MAX
POWER UNIT
(REF)
FILLER CAP
RESERVOIR
3-1/4” MIN

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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9. Bolt on the main housing cover
as shown in FIG. 14-3. Torque
the 5/16”-18 cover bolts from
10 to 14 lb-ft.
CAUTION
Main housing cover must be
correctly secured to prevent it
from becoming a hazard.
POWER UNIT
(MANUAL CLOSE POWER UNIT SHOWN)
FIG. 14-2
POWER UNIT
(REF)
RESERVOIR
6. Raise platform to bed height (FIG. 14-1).
Continue to hold UP/DOWN control
switch for 30 - 60 seconds to circulate
hydraulic fluid through slave cylinder
and reservoir (FIG. 14-2). Release UP/
DOWN control switch.
PLATFORM AT BED HEIGHT
FIG. 14-1
7. Repeat instructions 1 through 5,
two times. Keep the platform open
and cover removed.
NOTE: Three cycles of draining, filling,
and circulating hydraulic fluid
should be enough to fill the sys-
tem with new hydraulic fluid.
8. Lower platform to the
ground (FIG. 14-3).
BOLTING ON COVER
FIG. 14-3
UP/DOWN
CONTROL
SWITCH
BOLT,
LOCK WASHER &
FLAT WASHER
(3 PLACES)
COVER

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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PRESSURIZING HYDRAULIC SYSTEM
PERIODIC MAINTENANCE
NOTE: When pump pressurizes fluid in hydraulic system, air is bled into reservoir
through slave cylinder return line.
FIG. 15-1
Operating Liftgate, under certain conditions, with air in system could result in
damage to lift and load as well as personal injury. If lines are opened & closed
or replaced, and if power unit or cylinders are replaced, pressurize hydraulic
system before operating Liftgate with a passenger or load.
CAUTION
!
OUTBOARD
CONTROL SWITCH
(UP)
To pressurize lifting cylinders,
hold outboard control switch in
UP position for 30 - 60 sec-
onds (FIG. 15-1). Then, re-
lease toggle switch.

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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TORSION BAR REPLACEMENT & ADJUSTMENT
1. Stow platform (FIG. 16-1). Ensure
platform is latched securely. Refer
to Operation Manual for detailed
operating instructions.
Ensure platform is latched securely in stowed
position to release most tension from torsion
bar(s) and keep platform from suddenly un-
folding. Injury could result from unbolting the
torsion bar(s) under tension. When all tension
is released from torsion bar(s), platform can
unfold suddenly. Any person in the path of
opening platform could be injured.
WARNING
!
FIG. 16-1
2. Support platform and flipover evenly
by placing supports under the RH
and LH runners (FIG. 16-1).
PLATFORM
SUPPORT
(2 PLACES)
REPLACE LH TORSION BAR
3. Remove cap screw and washers from
torsion bar pin (FIG. 16-2). Initial torsion
bar tension is removed when torsion bar
pin is in position shown in FIG. 16-2A.
REMOVING INITIAL TENSION FROM LH TORSION BAR
FIG. 16-2
TORSION
BAR PIN
CAP SCREW,
1/2”
LOCK WASHER
FLAT WASHER
(2 PLACES)
FIG. 16-2A
TORSION
BAR PIN
LH RUNNER
RH RUNNER

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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TORSION BAR REPLACEMENT & ADJUSTMENT - Continued
PERIODIC MAINTENANCE
5. Loosen locking screw from LH
torsion bar housing (FIG. 17-2).
LH TORSION
BAR HOUSING
LOCKING
SCREW
LH TORSION
BAR
4. With platform securely supported,
remove cover plate (FIG. 17-1).
REMOVING COVER PLATE
FIG. 17-1
PLATFORM
COVER
PLATE
TAPPING
SCREWS
(8 PLACES)
FIG. 17-2

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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7. Remove LH torsion bar (FIG. 18-2).
REMOVING LH TORSION BAR
FIG. 18-2
LH TORSION
BAR
TORSION BAR REPLACEMENT & ADJUSTMENT - Continued
REMOVING LH TORSION BAR PIN
FIG. 18-1
6. Remove LH torsion bar pin (FIG. 18-1).
CAP SCREW,
1/2”
LOCK WASHER
FLAT WASHER
(2 PLACES)
TORSION BAR
PIN

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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Platform can unfold suddenly with no tension on torsion bar. Stay out of the
path of unfolding platform when adjusting the torsion bar. Get second person
to help unlatch platform.
WARNING
!
ADJUST LH TORSION BAR
1. Stow platform. Refer to Operation
Manual for detailed operating
instructions.
2. On LH runner, remove cap screw, lock
washer and flat washers from torsion bar pin
(FIG. 19-1).Adjust the LH torsion bar pin
counter-clockwise until tension is applied to
torsion bar (FIG. 19-1A).Replace cap screw,
lock washer and flat washers (FIG. 19-1) and
tighten.
INCREASING TENSION
FIG. 19-1
TORSION
BAR PIN
CAP SCREW,
1/2”
LOCK WASHER
FLAT WASHER
(2 PLACES)
FIG. 19-1A
TORSION
BAR PIN

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
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TORSION BAR REPLACEMENT & ADJUSTMENT - Continued
3. Unlatch platform (FIG. 20-1).
Platform should just escape the latch
as shown in FIG. 20-1, position 1.
FIG. 20-1
3
21
4. Unfold platform until latch pin is 2”-3” from
latch (FIG. 20-1, position 2). Release
hold on platform. Observe If platform starts
to fold, stays partially unfolded, or starts
falling open with no restraint. Platform
should unfold slowly when released (FIG.
20-1, position 3). To increase the amount
of pull, adjust the torsion bar pin counter-
clockwise until increased tension is applied
to torsion bar (FIG. 19-1). Once the platform
is unfolded, it should lay flat (FIG. 20-1,
position 3). If platform does not lay flat,
decrease tension by removing cap screw,
lock washer and flat washers from LH
torsion bar pin (FIG. 20-2). Adjust torsion
bar pin clockwise until tension is decreased
(FIG. 20-2A).Replace cap screw, lock
washer and flat washers (FIG. 20-2)
and tighten.
5. If additional tension is needed,
stow platform (FIG. 20-3). Ensure
platform is latched securely. Refer
to Operation Manual for detailed
operating instructions.
6. Support platform and flipover evenly
by placing supports under the RH
and LH runners (FIG. 20-3).
PLATFORM
SUPPORT
(2 PLACES)
LH RUNNER
RH RUNNER
FIG. 20-3
DECREASING TENSION
FIG. 20-2
CAP SCREW,
1/2”
LOCK WASHER
FLAT WASHER
(2 PLACES)
TORSION
BAR PIN
FIG. 20-2A
TORSION
BAR PIN
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